CN214978751U

CN214978751U - Welding mechanism based on visual guidance

Info

Publication number: CN214978751U
Application number: CN202022987800.0U
Authority: CN
Inventors: 刘凡
Original assignee: Suzhou Haitaichi Automation Technology Co ltd
Current assignee: Suzhou Haitaichi Automation Technology Co ltd
Priority date: 2020-12-11
Filing date: 2020-12-11
Publication date: 2021-12-03
Anticipated expiration: 2030-12-11

Abstract

The utility model provides a based on welding mechanism for vision guide relates to the welding technology field, a based on welding mechanism for vision guide, including the cabinet body, the inner wall of cabinet body bottom is provided with welding mechanism, the first backup pad of left side fixedly connected with of the cabinet body, the top of first backup pad is provided with purification mechanism. The utility model discloses in, can be through industry camera vision guide, thereby observe the welding process, transfer first electric telescopic handle's upper and lower distance this moment, make welder on the work piece, open welder's switch, welder is at the weldment at this moment, when needs weldment rear, because sliding block and threaded rod threaded connection, when the threaded rod rotates, the sliding block can slide on the threaded rod, the sliding block drives the connecting piece and removes, thereby it removes to the work piece back to drive welder, through threaded rod and first electric telescopic handle, can reach the long-time manual welding of without the staff, labour saving and time saving's effect.

Description

Welding mechanism based on visual guidance

Technical Field

The utility model relates to the field of welding technique, especially, relate to a based on welding mechanism for vision guide.

Background

Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner, and modern welding uses a wide variety of energy sources, including gas flame, electric arc, laser, electron beam, friction, ultrasonic, and the like. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding may pose a risk to an operator, some existing workpieces are typically welded using a vision-guided welding mechanism;

however, some existing welding mechanisms for visual guidance need manual welding, but workers are prone to fatigue due to long-time manual welding, so that efficiency of welded finished products is low, the workbenches are not cleaned after welding is finished, waste materials are left, next welding is prone to being influenced, toxic and lead gas is directly discharged in the welding process, and the workers are prone to being sucked into the human body to cause danger.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the shortcoming that exists among the prior art, can reach the long-time manual welding of staff not, labour saving and time saving's effect clears up the workstation at the welding end, reduces remaining of waste material, can not influence welding next time, and carrying out the welded in-process, the poisonous lead gas that purifies the production can not make the staff inhale internally, protection staff's safety.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a based on welding mechanism for vision guide, includes the cabinet body, the inner wall of cabinet body bottom is provided with welding mechanism, the left side fixedly connected with backup pad of the cabinet body, the top of backup pad is provided with purification mechanism.

The welding mechanism comprises a workbench, the bottom of the workbench is fixedly connected to the inner wall of the bottom of the cabinet body, the two sides of the top of the workbench are fixedly connected with baffle plates, the opposite sides of the two baffle plates are fixedly provided with first supporting plates, the bottoms of the two first supporting plates are fixedly connected with telescopic springs, the bottoms of the two first supporting plates are fixedly connected with pressing plates, the center of the top of the workbench is fixedly connected with a heightening plate, the two sides of the top of the heightening plate are fixedly connected with supporting columns, the opposite sides of the two supporting columns are respectively in threaded connection with threaded nails, the top of the heightening plate is movably connected with an industrial camera, the top of the workbench, which is close to the front surface, is fixedly connected with a round rod, the inner wall of the round rod is fixedly embedded with a second electric telescopic rod, and the rear surface of the second electric telescopic rod is fixedly connected with a protection box, the inner wall fixedly connected with annular frame on the positive surface of guard box, the fixed first direct current motor that inlays of center department of annular frame, the output shaft fixedly connected with dwang of first direct current motor, a plurality of connecting rods of outside face fixedly connected with of dwang, it is a plurality of the other end fixedly connected with of connecting rod cleans cloth, there is second direct current motor rear surface through accessory plate fixed mounting of the cabinet body, second direct current motor passes through the rear surface of supplementary piece fixed connection at the cabinet body, second direct current motor's transport axle fixedly connected with threaded rod, the surface threaded connection of threaded rod has the sliding block, the fixed cover in bottom of sliding block is equipped with first electric telescopic handle.

Preferably, purify the mechanism and include air purifier, air purifier's bottom fixed connection is at the top of second backup pad, the right side fixedly connected with air outlet duct that the cabinet body is close to the top.

Preferably, the inner wall of the bottom of the air outlet pipeline is fixedly connected with a support frame, the top of the support frame is fixedly connected with an alternating current motor, and an output shaft of the alternating current motor is fixedly connected with fan blades.

Preferably, the output shaft of the alternating current motor is fixedly connected with fan blades, and the input end of the alternating current motor is electrically connected with the output end of the external power supply through a wire.

Preferably, the input ends of the first direct current motor and the second direct current motor are electrically connected with the output end of the external power supply through a lead.

Preferably, the outer surface of the first electric telescopic rod close to the bottom is fixedly sleeved with a connecting piece, and a welding gun is fixedly embedded in the center of the bottom of the connecting piece.

Compared with the prior art, the utility model has the advantages and positive effects that,

1. in the utility model, the industrial camera is placed on the top of the elevating plate, the elevating plate enables the industrial camera to be level with the welding position, two screw nails are rotated to fix the industrial camera, the welding process can be observed through the visual guidance of the industrial camera, the welded workpiece is placed on the bottom of two pressure plates, the workpiece is pressed tightly by the elastic force generated by the expansion spring, the up-and-down distance of the first electric telescopic rod is adjusted at the moment, the welding gun is on the workpiece, the switch of the welding gun is opened, the welding gun is welding the workpiece at the moment, when the rear surface of the workpiece needs to be welded, the external power supply of the second direct current motor is opened, the output shaft of the second direct current motor can rotate back and forth, because the sliding block is in threaded connection with the threaded rod, when the threaded rod rotates, the sliding block can slide on the threaded rod, the external power supply of the second direct current motor is opened at the moment, the sliding block drives the connecting piece to move, thereby drive welder and remove to the work piece back, to sum up, through threaded rod and first electric telescopic handle, can reach the effect of need not the long-time manual welding of staff, labour saving and time saving.

2. The utility model discloses in, after the welding finishes, open first DC motor's external power supply, the rotation of first DC motor output shaft to drive the rotation of dwang, thereby drive the rotation of cleaning cloth, the round trip position of the second electric telescopic handle of transfer that does not stop, make and clean the selvedge and rotate the limit and just weld remaining heavy current, thereby reached, weld at every turn and finish, clear up the workstation, reduce remaining of waste material, can not influence welding next time.

3. The utility model discloses in, in welding process, open AC motor's external power switch, the rotation of AC motor output shaft this moment, it rotates to drive the flabellum, the flabellum drives the poison gas that produces among the welding process and flows, absorb inside the pipeline of giving vent to anger, air purifier's inlet port and the pipeline connection of giving vent to anger, the poisonous gas of pipeline emission of giving vent to anger, inside inhaling air purifier, air purifier purifies the poison gas and discharges again, carrying out the welded in-process, purify the poisonous plumbous gas that produces, can not make the staff inhale internally, protection staff's safety.

Drawings

FIG. 1 is a schematic front sectional view of a welding mechanism for guiding vision according to the present invention;

FIG. 2 is a schematic side sectional view of a welding mechanism for guiding vision according to the present invention;

FIG. 3 is the utility model provides a based on welding mechanism part side sectional structure schematic diagram for visual guidance

FIG. 4 is the utility model provides a based on welding mechanism part rear view sectional structure schematic diagram for visual guidance

FIG. 5 is a schematic view of the front cross-sectional structure of the welding mechanism based on visual guidance

Fig. 6 is an enlarged schematic structural diagram of a point a based on the welding machine composition 1 for visual guidance according to the present invention.

Illustration of the drawings:

1. a cabinet body; 2. a welding mechanism; 201. a first direct current motor; 202. a first electric telescopic rod; 203. a connecting member; 204. a welding gun; 205. a first support plate; 206. a baffle plate; 207. pressing a plate; 208. a step-up plate; 209. an industrial camera; 210. a tension spring; 211. a work table; 212. a support pillar; 213. a threaded nail; 214. a circular rod; 215. a second electric telescopic rod; 216. an annular frame; 217. a protection box; 218. cleaning cloth; 219. rotating the rod; 220. a connecting rod; 221. a slider; 222. a threaded rod; 223. a second direct current motor; 3. a second support plate; 4. a purification mechanism; 401. an air purifier; 402. an air outlet pipe; 403. a fan blade; 404. a support frame; 405. an alternating current motor.

Detailed Description

In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the present invention is not limited to the limitations of the specific embodiments of the present disclosure.

Embodiment 1, as shown in fig. 1-6, the utility model provides a based on welding mechanism for visual guide, including the cabinet body 1, the inner wall of cabinet body 1 bottom is provided with welding mechanism 2, the left side fixedly connected with backup pad 3 of the cabinet body 1, the top of backup pad 3 is provided with purification mechanism 4.

The welding means 2 and the cleaning means 4 are specifically arranged and operated as follows.

As shown in fig. 1, 2, 3, 4 and 6, the welding mechanism 2 includes a workbench 211, the bottom of the workbench 211 is fixedly connected to the inner wall of the bottom of the cabinet 1, both sides of the top of the workbench 211 are fixedly connected with baffle plates 206, one side of the two baffle plates 206 opposite to each other is fixedly connected with a first support plate 205, the bottoms of the two first support plates 205 are fixedly connected with extension springs 210, the bottoms of the two first support plates 205 are fixedly connected with press plates 207, the center of the top of the workbench 211 is fixedly connected with a bed plate 208, both sides of the top of the bed plate 208 are fixedly connected with support columns 212, one side of the two support columns 212 opposite to each other is in threaded connection with screw nails 213, the top of the bed plate 208 is movably connected with an industrial camera 209, the top of the workbench 211 close to the front surface is fixedly connected with a circular rod 214, the inner wall of the circular rod 214 is fixedly embedded with a second electric telescopic rod 215, a protection box 217 is fixedly connected to the rear surface of the second electric telescopic rod 215, an annular frame 216 is fixedly connected to the inner wall of the front surface of the protection box 217, a first direct current motor 201 is fixedly embedded at the center of the annular frame 216, a rotating rod 219 is fixedly connected to the output shaft of the first direct current motor 201, a plurality of connecting rods 220 are fixedly connected to the outer side surface of the rotating rod 219, cleaning cloth 218 is fixedly connected to the other ends of the connecting rods 220, a second direct current motor 223 is fixedly installed on the rear surface of the cabinet body 1 through an auxiliary plate, a threaded rod 222 is fixedly connected to the conveying shaft of the second direct current motor 223, a sliding block 221 is connected to the outer surface of the threaded rod 222 through threads, a first electric telescopic rod 202 is fixedly sleeved at the bottom of the sliding block 221, the input ends of the first direct current motor 201 and the second direct current motor 223 are both electrically connected with the output end of an external power supply through a lead, a connecting piece 203 is fixedly sleeved on the outer surface of the first electric telescopic rod 202 near the bottom, a welding gun 204 is fixedly embedded at the center of the bottom of the connecting piece 203.

The whole welding mechanism 2 achieves the effect that when the industrial camera 209 is placed at the top of the heightening plate 208, the heightening plate 208 enables the industrial camera 209 to be flush with the welding position, the two screw nails 213 are rotated to fix the industrial camera 209, the welding process can be observed through visual guidance of the industrial camera 209, the welded workpiece is placed at the bottom of the two pressing plates 207, the workpiece is pressed by the elastic force generated by the expansion spring 210, the vertical distance of the first electric telescopic rod 202 is adjusted at the moment, the welding gun 204 is positioned above the workpiece, the switch of the welding gun 204 is opened, the welding gun 204 welds the workpiece, when the rear side of the workpiece needs to be welded, the external power supply of the second direct current motor 223 is opened, the model of the second direct current motor 223 is XH3180-K, the output shaft of the second direct current motor 223 can rotate back and forth, because the sliding block 221 is in threaded connection with the threaded rod 222, and when the threaded rod 222 rotates, the sliding block 221 can slide on the threaded rod 222, at this time, the external power supply of the second dc motor 223 is turned on, the sliding block 221 drives the connecting piece 203 to move, so as to drive the welding gun 204 to move towards the back of the workpiece, to sum up, the effect of saving time and labor can be achieved without manual welding by a worker for a long time through the threaded rod 222 and the first electric telescopic rod 202, after welding is finished, the external power supply of the first dc motor 201 is turned on, the model of the first dc motor 201 is 57HB97-97, the rotation of the output shaft of the first dc motor 201 drives the rotation rod 219 to rotate, so as to drive the cleaning cloth 218 to rotate, the back-and-forth position of the second electric telescopic rod 215 is constantly adjusted, so that the cleaning cloth 218 rotates and the residual flying current is just welded, so as to achieve, at the end of each welding, the workbench 211 is cleaned, and the residue of waste is reduced, the next welding is not affected.

As shown in fig. 1, fig. 2 and fig. 5, purification mechanism 4 includes air purifier 401, air purifier 401's bottom fixed connection is at the top of second backup pad 3, cabinet body 1 is close to the right side fixedly connected with air outlet pipe 402 at top, the inner wall fixedly connected with support frame 404 of air outlet pipe 402 bottom, the top fixedly connected with ac motor 405 of support frame 404, the output shaft fixedly connected with flabellum 403 of ac motor 405, the input of ac motor 405 passes through wire and external power source's output electric connection.

The effect that its whole purification mechanism 4 reaches does, in welding process, open alternating current motor 405's external power switch, alternating current motor 405's model is YE2-225M-6, the rotation of alternating current motor 405 output shaft this moment, drive flabellum 403 and rotate, flabellum 403 drives the toxic gas that produces among the welding process and flows, absorb inside the pipeline 402 of giving vent to anger, air purifier 401's inlet port and the pipeline 402 of giving vent to anger are connected, the toxic gas of pipeline 402 emission of giving vent to anger, inhale inside air purifier 401, air purifier 401 purifies the toxic gas and discharges again, in the in-process of carrying out the welding, purify the toxic plumbous gas that produces, can not make the staff inhale internally, protect staff's safety.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may use the above-mentioned technical contents to change or modify the equivalent embodiment into equivalent changes and apply to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical matters of the present invention will still fall within the protection scope of the technical solution of the present invention.

Claims

1. The utility model provides a based on welding mechanism for vision guide, includes cabinet body (1), its characterized in that: the inner wall of the bottom of the cabinet body (1) is provided with a welding mechanism (2), the left side of the cabinet body (1) is fixedly connected with a second supporting plate (3), and the top of the second supporting plate (3) is provided with a purification mechanism (4);

the welding mechanism (2) comprises a workbench (211), the bottom of the workbench (211) is fixedly connected to the inner wall of the bottom of the cabinet body (1), baffles (206) are fixedly connected to the two sides of the top of the workbench (211), first supporting plates (205) are fixed to the two opposite sides of the baffles (206), extension springs (210) are fixedly connected to the bottoms of the first supporting plates (205), pressing plates (207) are fixedly connected to the bottoms of the first supporting plates (205), a padding plate (208) is fixedly connected to the center of the top of the workbench (211), supporting columns (212) are fixedly connected to the two sides of the top of the padding plate (208), threaded screws (213) are screwed to the two opposite sides of the supporting columns (212), and an industrial camera (209) is movably connected to the top of the padding plate (208), the top fixedly connected with round rod (214) that workstation (211) is close to the positive surface, the inner wall fixed of round rod (214) inlays and is equipped with second electric telescopic handle (215), the rear surface fixedly connected with guard box (217) of second electric telescopic handle (215), the inner wall fixedly connected with ring frame (216) of guard box (217) positive surface, the center department fixed of ring frame (216) inlays and is equipped with first direct current motor (201), the output shaft fixedly connected with dwang (219) of first direct current motor (201), the outer edge face fixedly connected with of dwang (219) has a plurality of connecting rods (220), and a plurality of the other end fixedly connected with of connecting rod (220) cleans cloth (218), the rear surface of the cabinet body (1) has second direct current motor (223) through accessory plate fixed mounting, the transport axle fixedly connected with threaded rod (222) of second direct current motor (223), the outer surface threaded connection of threaded rod (222) has sliding block (221), the fixed cover in bottom of sliding block (221) is equipped with first electric telescopic handle (202).

2. The vision-based guidance welding mechanism of claim 1, wherein: purify mechanism (4) including air purifier (401), the bottom fixed connection of air purifier (401) is at the top of second backup pad (3), the right side fixedly connected with air outlet pipe way (402) that the cabinet body (1) is close to the top.

3. The vision-based guidance welding mechanism of claim 2, wherein: the inner wall of the bottom of the air outlet pipeline (402) is fixedly connected with a support frame (404), and the top of the support frame (404) is fixedly connected with an alternating current motor (405).

4. The vision-based guidance welding mechanism of claim 3, wherein: the output shaft of alternating current motor (405) fixedly connected with flabellum (403), the input of alternating current motor (405) passes through the wire and external power source's output electric connection.

5. The vision-based guidance welding mechanism of claim 4, wherein: the input ends of the first direct current motor (201) and the second direct current motor (223) are electrically connected with the output end of an external power supply through leads.

6. The vision-based guidance welding mechanism of claim 5, wherein: the outer surface of the first electric telescopic rod (202) close to the bottom is fixedly sleeved with a connecting piece (203), and a welding gun (204) is fixedly embedded in the center of the bottom of the connecting piece (203).