CN214978377U

CN214978377U - Cutting and decomposing device for machining steel member

Info

Publication number: CN214978377U
Application number: CN202121118573.6U
Authority: CN
Inventors: 华炬; 胡军华; 刘雷; 郭书霞; 王明乐; 丁牛
Original assignee: Shangqiu Heyi Hangxiao Steel Structure Co ltd
Current assignee: Shangqiu Heyi Hangxiao Steel Structure Co ltd
Priority date: 2021-05-24
Filing date: 2021-05-24
Publication date: 2021-12-03
Anticipated expiration: 2031-05-24

Abstract

The utility model discloses a steel member processing is with cutting decomposition device relates to machining technical field. The utility model discloses a slide rail, fixed plate, noise elimination storehouse, dump bin and control assembly, slide rail upper end joint has the fixed plate, and the fixed plate top has connect the fixation clamp all around soon, and slide rail rear side welded fastening has the noise elimination storehouse, and noise elimination storehouse bottom welded fastening has the dump bin, and dump bin one end runs through the welding and has the fan, and noise elimination storehouse one end runs through the joint and has control assembly, and the inboard gas cutting torch that has connect soon of control assembly. The utility model discloses a slide rail, fixed plate, noise elimination storehouse, dump bin and control assembly, it is low to have solved current steel member processing with cutting decomposition device degree of automation, is difficult to fix the steel member, and cutting accuracy is lower, does not have the processing apparatus of noise, causes certain influence to staff's mind and body, the polluted environment, and steel member utilization ratio is lower, the problem of extravagant resource.

Description

Cutting and decomposing device for machining steel member

Technical Field

The utility model belongs to the technical field of machining, especially, relate to a steel member processing is with cutting decomposition device.

Background

A steel member is a steel structure combined member which is formed by connecting steel plates, angle steel, channel steel, I-shaped steel, welded or hot-rolled H-shaped steel through connecting pieces in a cold bending or welding manner and can bear and transfer load, when the steel member cannot be used due to deformation caused by stress, the steel member needs to be recovered so as to be processed and utilized again, the production cost of the steel member is saved, in the process of recovering the steel member, the combined member needs to be cut and decomposed, so that a large steel member with a complex shape is decomposed into a plurality of small steel plates and the like so as to be convenient for subsequent processing and use, the steel member is generally cut through a gas cutting process in the process of cutting and decomposing, the gas cutting means that the cut steel member is preheated to a burning point by gas flame, so that the cut steel member is vigorously combusted in pure oxygen to form slag and release a large amount of heat, and oxidized slag is blown off under the action of high-pressure oxygen, gas cutting has the advantages of high cutting speed, controllable cutting shape, low cost and the like, but the gas cutting still has the following defects in actual use:

1. the existing cutting and decomposing device for machining the steel member is usually used for controlling a gas cutting gun to cut through manpower, a worker needs to stand at a close position and needs to wear a heavy protective garment to protect, the operation is difficult, the steel member is difficult to fix, dislocation is easy to generate during cutting, and the automation degree of the device is low;

2. the existing cutting decomposition device for processing the steel member often generates larger noise in the cutting process, so that the production efficiency of other products in a production workshop is influenced, and the noise can cause certain influence on the body and mind of workers;

3. the cutting and decomposing device for processing the existing steel member drops a large amount of slag in the cutting process, so that the environment in a production workshop is polluted, the slag can be recycled, and the device does not have a slag recycling device and causes resource waste.

Therefore, the existing cutting and decomposing device for processing the steel member cannot meet the requirements in practical use, so that an improved technology is urgently needed in the market to solve the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a steel member processing is with cutting decomposition device, through slide rail, fixed plate, noise elimination storehouse, dump bin and control assembly, it is low to have solved current steel member processing with cutting decomposition device degree of automation, and cutting accuracy is lower, does not have the processing apparatus of noise, polluted environment, and steel member utilization ratio is lower, the problem of extravagant resource.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a steel member processing is with cutting decomposition device, including slide rail, fixed plate, noise elimination storehouse, dump bin and control assembly, slide rail upper end joint has the fixed plate, the fixed plate top has connect the fixation clamp soon all around, can fix the steel member through fixed plate and fixation clamp all around, avoids producing rocking when connecing the cutting to decompose and leads to cutting the dislocation, influences subsequent processing, the slide rail rear side welding is fixed with the noise elimination storehouse, can absorb the noise that produces when cutting the decomposition through the noise elimination storehouse, avoids causing the influence to staff's mind and body, noise elimination storehouse bottom welding is fixed with the dump bin, dump bin one end through welding has the fan, can suck the slag into the dump bin through the fan and concentrate the collection, avoids the pollution of environment, reduces staff's the clearance degree of difficulty, improves the utilization ratio of steel member, resources are saved, noise elimination storehouse one end through joint has control assembly, the inboard gas cutting torch that has connect soon of control assembly can control the gas cutting torch through control assembly and remove, is convenient for cut the decomposition in the steel member upper end, improves the utility model discloses an degree of automation reduces staff's intensity of labour.

Further, slide rail upper end joint has the slip table, the fixed plate joint is in the slip table upper end, slide rail front end welded fastening has the extension platform, the fixed plate surface runs through the welding and has the supporting network, the supporting network is located between the fixation clamp, and the slip table can be at slide rail upper end back-and-forth movement, and the slip table inboard is provided with the cylinder, makes the fixed plate can be at slip table upper end back-and-forth movement, is convenient for in the cutting of front and back direction, can avoid the steel member after the cutting to drop to the noise elimination storehouse through the supporting network in to can make the slag fall into the dump bin through the supporting network.

Further, the feed opening has been seted up to noise elimination storehouse front end, noise elimination storehouse front end is located the laminating of feed opening upside and has had the floating gate, floating gate upper end welded fastening has the carriage release lever, the carriage release lever joint is inboard in noise elimination storehouse, the slide rail is pegged graft in noise elimination storehouse inboard through extending the platform, it is inboard in feed opening to extend the platform, and noise elimination storehouse embeds there is the cylinder, and the cylinder can drive the floating gate through the carriage release lever and can move down when the cutting, seals feed opening, and the leakage of noise reduction, the dust that produces when avoiding the cutting wafts out and causes the pollution to the environment, and noise elimination storehouse is bilayer structure, can absorb the noise that produces when cutting by a wide margin, reduces the influence that causes other productions, reduces the influence that causes staff's mind and body.

Further, the noise elimination storehouse is located control assembly one side and runs through and has seted up the through-hole, noise elimination storehouse bottom central authorities run through and have seted up the waste material mouth, noise elimination storehouse bottom welded fastening all around has the support column, the support column bottom bonds has the shock pad, can make the slag fall into the waste material incasement through the waste material mouth and be convenient for centralized processing handles, reduces staff's intensity of labour, and the shock pad can reduce the utility model discloses stress that produces during the cutting prolongs the utility model discloses a life is because vibrations produce the dislocation when avoiding cutting.

Further, the waste material groove has been seted up on the waste material box top, waste material box side joint has the receipts material lid, the waste material box is located fan one side welded fastening and has the filter screen, the waste material groove is pegged graft in the waste material mouth downside in noise elimination storehouse, can take out the slag in the waste material groove through the receipts material lid, the further processing of being convenient for improves the utilization ratio of steel member, and is energy-concerving and environment-protective, and the fan can be with the air and the slag suction in the noise elimination storehouse, avoids overheated in the noise elimination storehouse, the slag that produces when concentrating the cutting, reduction staff's intensity of labour, can avoid slag and the dust in the waste material groove to blow off the waste material box through the fan through the filter screen, avoids causing the pollution to the environment.

Further, control assembly has seted up liquid crystal display for noise elimination storehouse opposite side, control assembly is located liquid crystal display downside joint and has control button, control assembly has the drive track for liquid crystal display other end joint, drive track other end joint has the driver, the gas cutting torch connects in the drive track outer peripheral face soon, the gas cutting torch bottom connects soon and is fixed with the gas cutting torch, can accurately judge the position of cutting through liquid crystal display to control cutting position through control button, the driver can control the orbital forward and reverse rotation of drive, and can make the gas cutting torch remove about through the drive track and cut.

Further, control assembly runs through the drive track and pegs graft in noise elimination storehouse one end, the drive track is pegged graft in the through-hole inboardly, control assembly's driver connects soon and is fixed in noise elimination storehouse inboardly, can make gas cutting torch remove about through the synergism of control assembly and driver to cut through the gas cutting torch, promote greatly the utility model discloses an degree of automation improves cutting decomposition efficiency.

The utility model discloses following beneficial effect has:

1. the utility model discloses a set up the slide rail, fixed plate and control assembly, it often cuts through the manpower to have solved current steel member processing with cutting decomposition device, the staff need stand in nearer position, and need wear heavy protective clothing and protect, the operation difficulty, be difficult to fix the steel member, easily produce the dislocation during cutting, the not high problem of degree of automation of device, can drive the back-and-forth movement of fixed plate and steel member through the slide rail, the cutting of the fore-and-aft direction of the gas burning torch of being convenient for, can control the removal of gas burning torch through control assembly, the cutting of the gas burning torch of being convenient for in left right direction. Improve cutting efficiency, promote the utility model discloses an degree of automation can fix the stability that the steel member sent out when the cutting through the fixation clamp, avoids rocking and leads to the cutting dislocation.

2. The utility model discloses a set up the noise elimination storehouse, the in-process of current steel member processing with cutting decomposition device at the cutting has been solved, often produce great noise, influence the production efficiency of other products in the workshop, and the noise can lead to the fact the problem of certain influence to staff's mind, cut the in-process of decomposition at the steel member, the steel member is located noise elimination storehouse inboard, the noise that produces when can absorbing the cutting by a wide margin through double-deck noise elimination storehouse, reduce the influence that causes other production, avoid the influence that causes staff's mind and body.

3. The utility model discloses a set up noise elimination storehouse and waste bin, solved current steel member processing with cutting decomposition device at the in-process of cutting, the steel member can drop a large amount of slags, causes the pollution of workshop internal environment, the slag can recovery processing recycle, however the device does not have the recovery unit of slag, causes the problem of the waste of resource can inhale the waste bin with the dust and the slag that produce in the noise elimination storehouse through the fan in. The centralized cleaning of staff is convenient, the environmental pollution is reduced, the recycling of slag is convenient, and the utilization rate of steel members is improved.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a structural effect diagram of the present invention;

FIG. 2 is a structural diagram of the slide rail and the fixing plate of the present invention;

FIG. 3 is a structural diagram of the muffling chamber of the present invention;

FIG. 4 is a view showing the structure of the waste bin of the present invention;

fig. 5 is a structural diagram of the control assembly of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a slide rail; 101. a sliding table; 102. an extension stage; 2. a fixing plate; 201. a fixing clip; 202. a support net; 3. a silencing bin; 301. a movable door; 302. a travel bar; 303. a material inlet is formed; 304. a support pillar; 305. a shock pad; 306. a waste material port; 307. a through hole; 4. a waste bin; 401. a waste chute; 402. a material receiving cover; 403. a fan; 404. filtering with a screen; 5. a control component; 501. a liquid crystal display screen; 502. a control button; 503. a drive rail; 504. a driver; 505. a gas cutting gun; 506. a gas cutting nozzle.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-5, the utility model relates to a cutting decomposition device for steel member processing, which comprises a slide rail 1, a fixing plate 2, a noise elimination bin 3, a waste bin 4 and a control component 5, wherein the fixing plate 2 is clamped at the upper end of the slide rail 1, a fixing clamp 201 is screwed around the top end of the fixing plate 2, the slide rail 1 can drive the fixing plate 2 to move back and forth, so that the fixing plate 2 can drive the steel member to enter the noise elimination bin 3, the periphery of the steel member can be screwed and fixed on the upper end of the fixing plate 2 through the fixing clamp 201, thereby avoiding cutting dislocation caused by shaking during cutting decomposition and influencing subsequent processing, the noise elimination bin 3 is welded and fixed at the rear side of the slide rail 1, the noise elimination bin 3 is of a double-layer structure, and can be in a closed state to the maximum extent during cutting, noise generated during cutting decomposition is absorbed, the influence on the mind and body of a worker is avoided, the waste bin 4 is welded and fixed at the bottom end of the noise elimination bin 3, 4 one end of waste bin runs through the welding and has fan 403, can concentrate the collection in sucking waste bin 4 with the slag in the storehouse of eliminating the noise through fan 403, avoid the pollution of environment, reduce staff's the clearance degree of difficulty, 3 one ends in the storehouse of eliminating the noise run through the joint and have control assembly 5, 5 inboard rotations of control assembly have connect gas cutting torch 505, can control the removal of gas cutting torch 505 through control assembly 5, be convenient for cut the decomposition in the left and right sides direction of steel member upper end.

Wherein as shown in fig. 2, 1 upper end joint of slide rail has slip table 101, 2 joints of fixed plate are in the slip table 101 upper end, 1 front end welded fastening of slide rail has

extension platform

102, 2 surface through welds of fixed plate have supporting network 202, supporting network 202 is located between fixation clamp 201, slip table 101 can drive fixed plate 2 and steel member at 1 upper end back-and-forth movement of slide rail, slip table 101 inboard is provided with the cylinder, make fixed plate 2 can be at slip table 101 upper end back-and-forth movement, be convenient for the cutting of gas cutting torch 505 at steel member fore-and-aft direction, steel member after can avoiding the cutting through supporting network 202 drops to in noise elimination storehouse 3, and can make the slag fall into in waste material case 4 through supporting network 202.

As shown in fig. 1 and 3, a material passing opening 303 is formed in the front end of the noise elimination bin 3, a movable door 301 is attached to the front end of the noise elimination bin 3 and located on the upper side of the material passing opening 303, a movable rod 302 is welded and fixed to the upper end of the movable door 301, the movable rod 302 is clamped and connected to the inner side of the noise elimination bin 3, a slide rail 1 is inserted and connected to the inner side of the noise elimination bin 3 through an extension table 102, the extension table 102 is inserted and connected to the inner side of the material passing opening 303, a through hole 307 is formed in one side of the noise elimination bin 3 and located on one side of the control component 5, a waste material opening 306 is formed in the center of the bottom end of the noise elimination bin 3, supporting columns 304 are welded and fixed to the periphery of the bottom end of the noise elimination bin 3, a shock pad 305 is bonded to the bottom end of each supporting column 304, a cylinder is arranged in the noise elimination bin 3, the cylinder can drive the movable door 301 to move downwards during cutting through the movable rod 302 to seal the material passing opening 303 and reduce the leakage of noise, thereby avoiding the pollution to the environment caused by the flying of dust generated during cutting, and the noise elimination bin 3 is of a double-layer structure, the noise that produces when can absorbing the cutting by a wide margin reduces the influence that causes other production, reduces the influence that causes staff's mind and body, can make the slag fall into waste bin 4 in through waste material mouth 306, reduces staff's intensity of labour, and shock pad 305 can reduce the utility model discloses the stress that produces when cutting because vibrations produce the dislocation when avoiding cutting.

Wherein as shown in fig. 1, 4, the waste material groove 401 has been seted up on waste material box 4 top, 4 side joint of waste material box has the receipts material lid 402, waste material box 4 is located fan 403 one side welded fastening has the filter screen 404, waste material groove 401 is pegged graft in the waste material mouth 306 downside of noise elimination storehouse 3, fan 403 can inhale the air dust in the noise elimination storehouse 3 and the cinder in waste material groove 401, overheat in the noise elimination storehouse 3 is avoided, the cinder that produces when concentrating the cutting, reduce staff's intensity of labour, can avoid slag and dust in the waste material groove 401 to blow off waste material box 4 through fan 403 through filter screen 404, avoid causing the pollution to the environment, can take out the cinder in the waste material groove 401 through receiving material lid 402.

As shown in fig. 1 and 5, the other side of the control assembly 5 opposite to the noise elimination bin 3 is provided with a liquid crystal display screen 501, the control assembly 5 is located on the lower side of the liquid crystal display screen 501 and is clamped with a control button 502, the control assembly 5 is clamped with a driving rail 503 opposite to the other end of the liquid crystal display screen 501 and is clamped with a driver 504 at the other end of the driving rail 503, a gas cutting gun 505 is screwed on the outer peripheral surface of the driving rail 503, a gas cutting nozzle 506 is screwed and fixed at the bottom end of the gas cutting gun 505, the control assembly 5 is inserted at one end of the noise elimination bin 3 through the driving rail 503, the driving rail 503 is inserted inside the through hole 307, the driver 504 of the control assembly 5 is screwed and fixed inside the noise elimination bin 3, the cutting position can be accurately judged through the liquid crystal display screen 501, the cutting position is controlled through the control button 502, and the positive and negative rotation of the driving rail 503 can be controlled through the cooperation of the control assembly 5 and the driver 504, the gas cutting torch 505 is moved left and right and cut by the gas cutting torch 506.

One specific application of this embodiment is: the steel member is placed at the upper end of the fixing plate 2, the periphery of the steel member is fixed through the fixing clamp 201, cutting dislocation caused by shaking during cutting decomposition is avoided, subsequent processing is influenced, the support net 202 can prevent the cut steel member from falling into the silencing bin 3, slag can fall through the support net 202, the sliding table 101 is driven by the sliding rail 1 to move backwards to one side of the extension table 102, the moving door 301 is driven by the moving rod 302 to move downwards, the material passing opening 303 can be sealed to enable the steel member to be located at the inner side of the silencing bin 3, leakage of noise during cutting decomposition is reduced, the silencing bin 3 is of a double-layer structure, noise generated during cutting can be greatly absorbed, influence on other production is reduced, influence on the body and mind of workers is reduced, the cutting position can be accurately judged through the liquid crystal display 501, and the cutting position is controlled through the control button 502, the forward and reverse rotation of the driving track 503 can be controlled through the synergistic action of the control component 5 and the driver 504, the gas cutting gun 505 is enabled to move left and right, the air cylinder is arranged on the inner side of the sliding table 101, the fixing plate 2 can move back and forth on the upper end of the sliding table 101, so that the gas cutting gun 505 can conveniently cut steel components in all directions through the gas cutting nozzle 506, the automation degree of the utility model is greatly improved, the cutting decomposition efficiency is improved, the fan 403 can drive the air flow in the noise elimination bin 3, the temperature in the noise elimination bin 3 is reduced, overheating is avoided, dust and slag generated during cutting decomposition are sucked into the waste material tank 401, centralized cleaning is convenient, the filter screen 404 can prevent the slag and dust in the waste material tank 401 from blowing out of the waste material tank 4 through the fan, the pollution to the environment is avoided, the slag in the waste material tank 401 can be taken out through the material collecting cover 402, the further processing is convenient, and the labor intensity of workers is reduced, improve the utilization ratio of steel member, resources are saved, shock pad 305 can reduce the utility model discloses the stress that produces during the cutting prolongs the utility model discloses a life improves cutting decomposition efficiency because vibrations produce the dislocation when avoiding cutting.

The above is only the preferred embodiment of the present invention, and the present invention is not limited thereto, any technical solutions recorded in the foregoing embodiments are modified, and some technical features thereof are replaced with equivalent ones, and any modification, equivalent replacement, and improvement made thereby all belong to the protection scope of the present invention.

Claims

1. The utility model provides a steel member processing is with cutting decomposition device, includes slide rail (1), fixed plate (2), noise elimination storehouse (3), dump bin (4) and control assembly (5), its characterized in that: slide rail (1) upper end joint has fixed plate (2), fixed plate (2) top has connect fixation clamp (201) all around soon, slide rail (1) rear side welded fastening has noise elimination storehouse (3), noise elimination storehouse (3) bottom welded fastening has dump bin (4), dump bin (4) one end runs through the welding and has fan (403), noise elimination storehouse (3) one end runs through the joint and has control assembly (5), control assembly (5) inboard has connect gas cutting torch (505) soon.

2. The cutting and decomposing device for machining the steel member according to claim 1, characterized in that a sliding table (101) is clamped at the upper end of the sliding rail (1), the fixing plate (2) is clamped at the upper end of the sliding table (101), an extending table (102) is welded and fixed at the front end of the sliding rail (1), a supporting net (202) is welded on the surface of the fixing plate (2) in a penetrating manner, and the supporting net (202) is located between the fixing clamps (201).

3. The cutting and decomposing device for machining the steel member according to claim 1, characterized in that a material passing opening (303) is formed in the front end of the noise elimination bin (3), a movable door (301) is attached to the upper side of the material passing opening (303) in the front end of the noise elimination bin (3), a movable rod (302) is welded and fixed to the upper end of the movable door (301), the movable rod (302) is connected to the inner side of the noise elimination bin (3) in a clamped mode, the slide rail (1) is connected to the inner side of the noise elimination bin (3) in an inserted mode through an extension table (102), and the extension table (102) is connected to the inner side of the material passing opening (303) in an inserted mode.

4. The cutting and decomposing device for machining the steel member according to claim 1, wherein the silencing bin (3) is provided with a through hole (307) in a penetrating manner at one side of the control assembly (5), a waste hole (306) is formed in the center of the bottom end of the silencing bin (3) in a penetrating manner, supporting columns (304) are welded and fixed around the bottom end of the silencing bin (3), and shock absorbing pads (305) are bonded at the bottom ends of the supporting columns (304).

5. The cutting and decomposing device for machining the steel member as claimed in claim 1, wherein a waste trough (401) is formed in the top end of the waste bin (4), a material receiving cover (402) is clamped on the side face of the waste bin (4), a filter screen (404) is welded and fixed on one side of the fan (403) of the waste bin (4), and the waste trough (401) is inserted into the lower side of the waste opening (306) of the noise elimination bin (3).

6. The cutting and decomposing device for machining the steel member according to claim 1, characterized in that a liquid crystal display (501) is arranged on the other side of the control assembly (5) relative to the noise elimination bin (3), a control button (502) is clamped on the control assembly (5) and located on the lower side of the liquid crystal display (501), a driving rail (503) is clamped on the other end of the control assembly (5) relative to the liquid crystal display (501), a driver (504) is clamped on the other end of the driving rail (503), the gas cutting gun (505) is screwed on the outer peripheral surface of the driving rail (503), and a gas cutting nozzle (506) is screwed and fixed at the bottom end of the gas cutting gun (505).

7. The cutting and decomposing device for machining the steel member as claimed in claim 1, wherein the control assembly (5) is inserted into one end of the noise elimination bin (3) in a penetrating manner through a driving rail (503), the driving rail (503) is inserted into the inner side of the through hole (307), and a driver (504) of the control assembly (5) is screwed and fixed into the inner side of the noise elimination bin (3).