CN214976713U - Branching device for reducing wire damage and enameled wire production equipment thereof - Google Patents
Branching device for reducing wire damage and enameled wire production equipment thereof Download PDFInfo
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- CN214976713U CN214976713U CN202023258341.9U CN202023258341U CN214976713U CN 214976713 U CN214976713 U CN 214976713U CN 202023258341 U CN202023258341 U CN 202023258341U CN 214976713 U CN214976713 U CN 214976713U
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Abstract
The utility model relates to a reduce separated time device of wire rod damage and enameled wire production facility thereof. Reduce branching device of wire rod damage include first reposition of redundant personnel wheel and second reposition of redundant personnel wheel, first reposition of redundant personnel wheel and second reposition of redundant personnel wheel are single sheave, first reposition of redundant personnel wheel is parallel with the horizontal plane, the axis of the relative first reposition of redundant personnel wheel of axis of second reposition of redundant personnel wheel axis is inclined in the coplanar. A reduce separated time device of wire rod damage have a reduce separated time device of wire rod damage, become the single groove plane wheel to the multiple groove wheel, reduce the damage of separated time wheel pair wire rod. Meanwhile, the enameled wire can be tightly attached to the wire distributing wheel after being elongated through the second wire distributing wheel which is obliquely arranged, and the enameled wire is prevented from being loosened and disordered.
Description
Technical Field
The utility model relates to an enamelling machine technical field especially relates to a reduce separated time device of wire rod damage and enameled wire production facility thereof.
Background
An electric motor is a device capable of converting electric energy into mechanical energy, and is an important component in a transmission and control system. With the development of modern science and technology, the emphasis of the motor in practical application has started to shift from simple transmission to complex control in the past; especially for precise control of the speed, position, torque of the motor. The motor mainly comprises a stator and a rotor, wherein the stator consists of a stator core, a stator winding and a base, and the stator winding is an enameled wire coil wound on the stator core. In the running process of the motor, the friction between the enameled wire and the iron core and between the enameled wire and the enameled wire cannot be avoided. The outer coating of enameled wire has insulating paint, avoids the enameled wire to appear the condition of mutual short circuit when the winding. If the enameled wire is abraded in the friction process, the performance of the whole motor is greatly influenced. Therefore, certain requirements are required on the wear resistance of the enameled wire, and the service life of the motor is prolonged.
However, the existing wire distributing wheel is a multi-groove guide wheel, and at the same time, the groove is a U-shaped groove, and the enameled wires are separated through the U-shaped groove. But the contact position of the wire and the groove damages the surface finish of the wire, and the structure of the U-shaped groove increases the contact area of the wire and the guide wheel, so that the surface quality of the wire is reduced while the wire is separated.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims to provide a reduce separated time device of wire rod damage becomes the single groove plane wheel to the multiple sheave to reduce the damage of separated time wheel pair wire rod.
The wire dividing device capable of reducing wire damage comprises a first wire dividing wheel and a second wire dividing wheel, wherein the first wire dividing wheel and the second wire dividing wheel are both single grooved wheels, the first wire dividing wheel is parallel to a horizontal plane, and the axis of the second wire dividing wheel inclines in the same plane relative to the axis of the first wire dividing wheel.
A reduce separated time device of wire rod damage, become the single groove plane wheel to the multiple sheave, reduce the damage of separated time wheel to the wire rod. Meanwhile, the enameled wire can be tightly attached to the wire distributing wheel after being elongated through the second wire distributing wheel which is obliquely arranged, and the enameled wire is prevented from being loosened and disordered.
Further, the inclination angle is 15-30 degrees.
Further, the first wire dividing wheel and the second wire dividing wheel can wind at least 4 wires at the same time.
Furthermore, the device also comprises two sets of support frames which respectively support the first wire dividing wheel and the second wire dividing wheel; the supporting frame comprises a base, a guide wheel rod and a top sleeve, wherein the base comprises a bottom plate and two mounting plates arranged on the upper surfaces of the left end and the right end of the bottom plate; two ends of the guide wheel rod are respectively connected with the mounting plates at two sides; the wire distributing wheel is movably sleeved on the guide wheel rod; the top sleeves are two and are respectively installed on two sides of the wire distributing wheel to position the wire distributing wheel.
Furthermore, the support frame of the second wire dividing wheel also comprises an angle adjusting mechanism, one end of a guide wheel rod of the second wire dividing wheel is connected with the first mounting plate through a universal joint, the other end of the guide wheel rod of the second wire dividing wheel is fixedly connected with the second mounting plate, and the second mounting plate is fixed with the adjusting mechanism; the adjusting mechanism comprises a limiting rod fixed at the lower end of the second mounting plate and a limiting block fixed at the lower end of the limiting rod, and the bottom plate penetrates through the limiting rod and is provided with a long groove hole for the limiting rod to move.
Furthermore, an angle mark is drawn at the edge of the long slotted hole, an indicator mark is drawn on the second mounting plate, and when the indicator mark is aligned with the angle mark, the degree of the angle mark is the degree of the inclination angle of the axis of the second branch line.
Furthermore, the angle adjusting mechanism further comprises an electronic telescopic rod, the electronic telescopic rod is connected with the limiting block, and the electronic telescopic rod can adjust the inclination angle of the second branch line axis by pushing the limiting block.
Furthermore, the supporting frame also comprises bottom plate adjusting units, wherein the bottom plate adjusting units are respectively arranged at four corners of the bottom plate and comprise screw rods, nuts and springs; one end of the screw rod penetrates through the bottom plate to be connected with the nut, and the spring is installed at the bottom of the bottom plate and sleeved on the outer side of the screw rod.
The utility model also discloses an enameled wire production facility, the facility uses any one of the branching devices for reducing wire damage, and a wire drawing die is additionally arranged between the first branching wheel and the second branching wheel, and the die has at least two and is provided with wire drawing holes; the die comprises a first die, the first die is arranged on the path of the first line, and the diameter of the wire drawing hole of the first die is the largest; the other dies except the first die are arranged on the paths of different lines according to requirements, and the aperture of the wire drawing hole of the die is smaller as the die is closer to the tail end.
Further, the equipment also comprises an annealing component, wherein the annealing component is arranged at the outlet of the enameled wire and comprises
The annealing furnace is vertically arranged; the inlet of the annealing furnace is positioned at the top, and the outlet of the annealing furnace is positioned at the bottom;
the cooling water tank is filled with cooling water and arranged at the bottom of the annealing furnace, and the cooling water tank is hermetically connected with an outlet of the annealing furnace; the cooling water tank is provided with a wire outlet; a baffle is arranged at the outlet of the annealing furnace; the baffle is provided with a through hole for a bare wire to pass through;
the guide plates are obliquely arranged at the bottom of the baffle; the bare wires are contacted with cooling water to generate steam, and the guide plate is used for guiding the steam to the through holes;
the U-shaped pipe is arranged in an inverted manner; the input end of the U-shaped pipe is connected with the bottom of the cooling water tank, and the output end of the U-shaped pipe is connected with an external water source; the height of the top of the U-shaped pipe is equal to the water level of the cooling water; the input end and the output end of the U-shaped pipe are respectively connected with the cooling water tank and an external water source through flexible hoses; the flexible hose is vertically arranged.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic structural diagram of a wire separating device according to the present application;
FIG. 2 is a schematic structural view of a second wire dividing wheel and a supporting frame thereof according to the present application;
FIG. 3 is a schematic structural view of an annealing assembly;
FIG. 4 is a schematic structural view of an enameled wire manufacturing apparatus according to the present application;
description of reference numerals: 1. a first wire diversion wheel; 2. a second wire dividing wheel; 311. a base plate; 3111. a long slot hole; 312. a first mounting plate; 313. a second mounting plate; 33. a guide wheel rod; 35. jacking and sleeving; 36. an angle adjusting mechanism; 361. a limiting rod; 362. A limiting block; 37. a bottom plate adjusting unit; 371. a screw rod; 372. a nut; 373. a spring; 4. annealing the component; 41. an annealing furnace; 411. a baffle plate; 4111. a through hole; 42. a cooling water tank; 43. a guide plate; 44. a U-shaped pipe; 5. and (5) molding.
Detailed Description
Referring to fig. 1-2, fig. 1 is a schematic structural diagram of a wire dividing device according to the present application, and fig. 2 is a schematic structural diagram of a second wire dividing wheel and a supporting frame thereof according to the present application.
Example 1
A wire dividing device for reducing wire damage comprises a first wire dividing wheel 1, a second wire dividing wheel 2 and a supporting frame.
The first wire dividing wheel 1 and the second wire dividing wheel 2 are both single grooved wheels, the first wire dividing wheel 1 is parallel to the horizontal plane, and at least 4 wires can be wound on the first wire dividing wheel 1 and the second wire dividing wheel 2 simultaneously. The axis of the second wire dividing wheel 2 inclines in the same plane relative to the axis of the first wire dividing wheel 1, and the inclination angle is 15-30 degrees.
The support frame has two sets, supports first minute wheel 1 and second minute wheel 2 respectively. The support frame comprises a base, a guide wheel rod 33 and a top sleeve 35. The base comprises a bottom plate 311 and two mounting plates mounted on the upper surfaces of the left and right ends of the bottom plate 311; two ends of the guide wheel rod 33 are respectively connected with the mounting plates at two sides; the wire distributing wheel is movably sleeved on the guide wheel rod 33; the two top sleeves 35 are respectively arranged on two sides of the wire distributing wheel and used for positioning the wire distributing wheel.
The supporting frame of the second branching wheel 2 further comprises an angle adjusting mechanism 36, one end of the guide wheel rod 33 of the second branching wheel 2 is connected with the first mounting plate 312 through a universal joint, the other end of the guide wheel rod is fixedly connected with the second mounting plate 313, and the second mounting plate 313 is fixed with the adjusting mechanism; the adjusting mechanism comprises a limiting rod 361 fixed at the lower end of the second mounting plate 313 and a limiting block 362 fixed at the lower end of the limiting rod 361, and the bottom plate 311 is penetrated by the limiting rod 361 and provided with a long slot 3111 for the movement of the limiting rod 361. An angle mark is drawn at the edge of the long slot 3111, an indicator mark is drawn on the second mounting plate 313, and when the indicator mark is aligned with the angle mark, the degree of the angle mark is the degree of the inclination angle of the axis of the second divider wheel 2.
Preferably, the angle adjusting mechanism 36 further includes an electronic telescopic rod, the electronic telescopic rod is connected to the limit block 362, and the electronic telescopic rod can adjust the inclination angle of the axis of the second wire dividing wheel 2 by pushing the limit block 362. The supporting frame further comprises bottom plate adjusting units which are respectively arranged at four corners of the bottom plate 311 and comprise screw rods 371, nuts 372 and springs 373; one end of the screw rod 371 penetrates through the bottom plate 311 to be connected with the nut 372, and the spring 373 is installed at the bottom of the bottom plate 311 and sleeved on the outer side of the screw rod 371.
When in use, all parts of the branching device are installed. The first wire dividing wheel and the second wire dividing wheel are located on the same plane, and the axis angle of the first wire dividing wheel and the second wire dividing wheel is adjusted to be 15-30 degrees according to actual needs. The enameled wire enters the first wire dividing wheel from the side close to the distance between the first wire dividing wheel and the second wire dividing wheel, then returns to the first wire dividing wheel by bypassing the second wire dividing wheel, then winds on the first wire dividing wheel and returns to the second wire dividing wheel, and the steps are repeated in this way, the distance between every two wires can be adjusted according to actual needs, and the wire is finally output from the side of the second wire winding wheel. When needs angle regulation, pulling stopper or control electric telescopic handle stretch out and draw back, drive the second mounting panel and make the circular arc and remove, pointer mark on the second mounting panel and the corresponding figure on the angle mark align can, for example, if will adjust to 20 degrees, make the scale that 20 degrees places on pointer mark and the angle mark align. When the first wire dividing wheel and the second wire dividing wheel are not in the same plane or the height of the first wire dividing wheel and the second wire dividing wheel is not in accordance with requirements, the nut can be screwed, and the supporting frame can move upwards under the thrust action of the spring or move downwards under the pressure action of the nut. Preferably, the support frame can be further provided with a level gauge, so that the levelness of the support frame can be judged according to the position of the air bubbles in the level gauge.
Example 2
Referring to fig. 3-4, fig. 3 is a schematic structural diagram of an annealing assembly, and fig. 4 is a schematic structural diagram of an enameled wire production apparatus according to the present application.
The enameled wire production equipment uses the wire dividing device for reducing wire damage, a wire drawing die 5 is additionally arranged between a first wire dividing wheel 1 and a second wire dividing wheel 2, and at least two dies 5 are provided with wire drawing holes; the first die is arranged on the path of the first line, and the aperture of a wire drawing hole of the first die is the largest; other dies are arranged on the path of different lines according to requirements, and the diameter of the wire drawing hole of the die 5 is smaller as the die is closer to the tail end.
The equipment further comprises an annealing component 4, wherein the annealing component 4 is arranged at the outlet of the enameled wire and comprises an annealing furnace 41, and the annealing furnace 41 is vertically arranged; the inlet of the annealing furnace 41 is positioned at the top, and the outlet of the annealing furnace 41 is positioned at the bottom; the cooling water tank 42 is filled with cooling water, the cooling water tank 42 is arranged at the bottom of the annealing furnace 41, and the cooling water tank 42 is hermetically connected with an outlet of the annealing furnace 41; the cooling water tank 42 is provided with an outlet; the outlet of the annealing furnace 41 is provided with a baffle 411; the baffle 411 is provided with a through hole 4111 for the bare wire to pass through; a plurality of guide plates 43, wherein each guide plate 43 is obliquely arranged at the bottom of the baffle 411; the bare wires are contacted with cooling water to generate steam, and the guide plate 43 is used for guiding the steam to the through hole 4111; a U-shaped pipe 44, wherein the U-shaped pipe 44 is arranged in an inverted manner; the input end of the U-shaped pipe 44 is connected with the bottom of the cooling water tank 42, and the output end of the U-shaped pipe 44 is connected with an external water source; the height of the topmost part of the U-shaped pipe 44 is equal to the water level of the cooling water; the input end and the output end of the U-shaped pipe 44 are respectively connected with the cooling water tank 42 and an external water source through flexible hoses; the flexible hose is vertically arranged.
During the use, with the branching device installation, first reposition of redundant personnel wheel and second reposition of redundant personnel wheel are located the coplanar, and its axis angle adjusts to 15 ~ 30 degrees according to actual need. The enameled wire enters the first wire dividing wheel from the side close to the distance between the first wire dividing wheel and the second wire dividing wheel, passes through the first die, then returns to the first wire dividing wheel by bypassing the second wire dividing wheel, then winds on the first wire dividing wheel and returns to the second wire dividing wheel, and the steps are repeated in this way, so that the distance between each two wires can be adjusted according to actual needs, and the enameled wire passes through the corresponding wire drawing die. The wire is finally output from the second winding wheel side into the annealing assembly. The bare wire enters the annealing furnace from the inlet of the annealing furnace, then passes through the through hole of the baffle of the annealing furnace, then enters the cooling water tank to be contacted with cooling water, and generates steam, and then the steam enters the outlet of the annealing furnace through the guide plate along the through hole; the bare wire bypasses a winding roller in the cooling water and is discharged from a wire outlet of the cooling water tank; the user accessible is tensile the bellows, and then adjusts the height of U type pipe, and then the cooling water height in the control cooling water tank.
Branching device become the single groove plane wheel to the multiple sheave, reduce the damage of separated time wheel pair wire rod, the result shows, single groove wheel pair wire rod damage face has reduced about 67%. Meanwhile, the enameled wire can be tightly attached to the wire distributing wheel after being elongated through the second wire distributing wheel which is obliquely arranged, and the enameled wire is prevented from being loosened and disordered. Furthermore, the inclination angle and the height and the levelness of the device are adjusted through the adjusting function, and the operation is convenient and simple and is more flexible. Simultaneously the utility model also discloses a practical application case of separated time device.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, to those skilled in the art, changes and modifications may be made without departing from the spirit of the invention, and it is intended that the invention also encompass such changes and modifications.
Claims (10)
1. The utility model provides a reduce separated time device of wire rod damage which characterized in that: the wire dividing device comprises a first wire dividing wheel and a second wire dividing wheel, wherein the first wire dividing wheel and the second wire dividing wheel are both single grooved wheels, the first wire dividing wheel is parallel to the horizontal plane, and the axis of the second wire dividing wheel inclines in the same plane relative to the axis of the first wire dividing wheel.
2. The branching device for reducing wire damage according to claim 1, wherein: the inclination angle is 15-30 degrees.
3. The branching device for reducing wire damage according to claim 2, wherein: the first wire dividing wheel and the second wire dividing wheel can wind at least 4 wires at the same time.
4. The branching device for reducing wire damage according to claim 3, wherein: the device also comprises two sets of support frames which respectively support the first wire dividing wheel and the second wire dividing wheel; the supporting frame comprises a base, a guide wheel rod and a top sleeve, wherein the base comprises a bottom plate and two mounting plates arranged on the upper surfaces of the left end and the right end of the bottom plate; two ends of the guide wheel rod are respectively connected with the mounting plates at two sides; the wire distributing wheel is movably sleeved on the guide wheel rod; the top sleeves are two and are respectively installed on two sides of the wire distributing wheel to position the wire distributing wheel.
5. The branching device for reducing wire damage according to claim 4, wherein: the supporting frame of the second wire distributing wheel further comprises an angle adjusting mechanism, one end of a guide wheel rod of the second wire distributing wheel is connected with the first mounting plate through a universal joint, the other end of the guide wheel rod is fixedly connected with the second mounting plate, and the second mounting plate is fixed with the adjusting mechanism; the adjusting mechanism comprises a limiting rod fixed at the lower end of the second mounting plate and a limiting block fixed at the lower end of the limiting rod, and the bottom plate penetrates through the limiting rod and is provided with a long groove hole for the limiting rod to move.
6. The branching device for reducing wire damage according to claim 5, wherein: and drawing an angle mark on the edge of the long slotted hole, drawing a pointer mark on the second mounting plate, and when the pointer mark is aligned with the angle mark, the degree of the angle mark is the degree of the inclination angle of the axis of the second branch line.
7. The branching device for reducing wire damage according to claim 6, wherein: the angle adjusting mechanism further comprises an electronic telescopic rod, the electronic telescopic rod is connected with the limiting block, and the electronic telescopic rod can push the limiting block to adjust the inclination angle of the second branch line axis.
8. The branching device for reducing wire damage according to claim 7, wherein: the supporting frame also comprises bottom plate adjusting units, wherein the bottom plate adjusting units are respectively arranged at four corners of the bottom plate and comprise screw rods, nuts and springs; one end of the screw rod penetrates through the bottom plate to be connected with the nut, and the spring is installed at the bottom of the bottom plate and sleeved on the outer side of the screw rod.
9. The utility model provides an enameled wire production facility which characterized in that: the device uses the wire dividing device of any one of claims 1 to 8, and a wire drawing die is additionally arranged between the first wire dividing wheel and the second wire dividing wheel, and at least two of the wire drawing dies are provided with wire drawing holes; the die comprises a first die, the first die is arranged on the path of the first line, and the diameter of the wire drawing hole of the first die is the largest; the other dies except the first die are arranged on the paths of different lines according to requirements, and the aperture of the wire drawing hole of the die is smaller as the die is closer to the tail end.
10. The enameled wire production equipment defined in claim 9, wherein: the apparatus further comprises an annealing assembly disposed at an outlet of the enameled wire, comprising
The annealing furnace is vertically arranged; the inlet of the annealing furnace is positioned at the top, and the outlet of the annealing furnace is positioned at the bottom;
the cooling water tank is filled with cooling water and arranged at the bottom of the annealing furnace, and the cooling water tank is hermetically connected with an outlet of the annealing furnace; the cooling water tank is provided with a wire outlet; a baffle is arranged at the outlet of the annealing furnace; the baffle is provided with a through hole for a bare wire to pass through;
the guide plates are obliquely arranged at the bottom of the baffle; the bare wires are contacted with cooling water to generate steam, and the guide plate is used for guiding the steam to the through holes;
the U-shaped pipe is arranged in an inverted manner; the input end of the U-shaped pipe is connected with the bottom of the cooling water tank, and the output end of the U-shaped pipe is connected with an external water source; the height of the top of the U-shaped pipe is equal to the water level of the cooling water; the input end and the output end of the U-shaped pipe are respectively connected with the cooling water tank and an external water source through flexible hoses; the flexible hose is vertically arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023258341.9U CN214976713U (en) | 2020-12-29 | 2020-12-29 | Branching device for reducing wire damage and enameled wire production equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023258341.9U CN214976713U (en) | 2020-12-29 | 2020-12-29 | Branching device for reducing wire damage and enameled wire production equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214976713U true CN214976713U (en) | 2021-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023258341.9U Active CN214976713U (en) | 2020-12-29 | 2020-12-29 | Branching device for reducing wire damage and enameled wire production equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214976713U (en) |
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2020
- 2020-12-29 CN CN202023258341.9U patent/CN214976713U/en active Active
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Address after: 529200 Wenhua Development Zone B, Shuibu Town, Taishan City, Jiangmen City, Guangdong Province Patentee after: Guangdong Songtian Technology Co.,Ltd. Address before: No.8, zone B, Wenhua Development Zone, Shuibu Town, Taishan, Jiangmen City, Guangdong Province, 529200 Patentee before: MATSUDA ELECTRIC (TAISHAN) Co.,Ltd. |