CN214958579U - GIS aluminum alloy bus shell fast assembly device - Google Patents
GIS aluminum alloy bus shell fast assembly device Download PDFInfo
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- CN214958579U CN214958579U CN202122644244.1U CN202122644244U CN214958579U CN 214958579 U CN214958579 U CN 214958579U CN 202122644244 U CN202122644244 U CN 202122644244U CN 214958579 U CN214958579 U CN 214958579U
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Abstract
The utility model belongs to the technical field of GIS bus shell assembly, and particularly provides a GIS aluminum alloy bus shell rapid assembly device, which comprises a base, a bottom plate and rolling brackets, wherein the bottom plate is slidably arranged on the surface of the base, and the two rolling brackets are respectively assembled at two ends of the surface of the bottom plate; the rolling bracket comprises a support, a lifting frame, an arc-shaped plate, an arc-shaped chute, a roll shaft, a lifting chute and a lifting mechanism. The butt joint of the shells to be assembled can be completed by a single person by a worker, and the butt joint state can be stabilized by the device after the butt joint is completed, so that the labor cost required by the butt joint is reduced, and the riveting processing efficiency is greatly improved; on the premise of consistent height adjustment, a plurality of devices can keep higher coaxiality when being spliced; each component is a part which is simple in structure and can be obtained by a low-cost processing mode, the overall production cost of the device can be well controlled, and the long-term production cost of a shell assembly manufacturer is further reduced.
Description
Technical Field
The utility model belongs to the technical field of GIS generating line casing assembly, a GIS aluminum alloy generating line casing fast assembly device is provided very much.
Background
The GIS bus, namely the air insulation enclosed bus, the tube body is made of non-magnetic conductive metal material, and the selected insulation materials have long-term heat resistance meeting the requirement of a temperature rise test and have enough insulation capacity, mechanical strength and ageing resistance; at present, the pipe body of the GIS bus on the market is made of multi-purpose aluminum alloy, and the pipe body can not be assembled by an automatic riveting mode generally because the pipe body is made of special materials and the requirement on assembly precision is high. Artifical riveting then has the uncontrollable problem of assembly difference, and the uncontrollable problem of difference is solved through the mode of riveting whole processing behind the welded pipe fitting blank in advance to most producers, has nevertheless raised the processing degree of difficulty and processing cost by a wide margin. Therefore, a GIS bus bar housing assembly device capable of controlling the difference of manual riveting assembly is needed.
Disclosure of Invention
In order to solve the problem, the utility model provides a GIS aluminum alloy generating line casing fast assembly device.
In order to achieve the above object, the utility model adopts the following technical scheme: a GIS aluminum alloy bus shell rapid assembly device comprises a base, a bottom plate and rolling brackets, wherein the bottom plate is slidably mounted on the surface of the base, and the two rolling brackets are respectively assembled at two ends of the surface of the bottom plate;
the roll bracket includes the support, the crane, the arc plate, the arc spout, the roller, the lift spout, elevating system, the medial surface of support is seted up to the lift spout, the crane slidable assembly is in the lift spout, elevating system assembles between support and crane, the arc spout sets up in the upper surface of crane, a plurality of rollers pass through the bearing and rotate and install in the bottom of arc spout, the arc plate slidable assembly is in the arc spout, and the roller all laminates mutually with arc plate bottom surface, the support passes through bolt fixed mounting in the bottom plate surface.
Further, the top symmetry of support is provided with an assembly section of thick bamboo, and equal slidable mounting has the bayonet lock in the assembly section of thick bamboo, follows the tooth's socket has been seted up to the circumferencial direction of arc surface in the arc plate outside, the end and the tooth's socket phase-match of bayonet lock.
Furthermore, the lifting mechanism is a hydraulic oil cylinder, and the oil pump is connected with the lifting mechanism through an oil guide pipe.
The rolling device further comprises a V-shaped bracket, wherein the V-shaped bracket is fixedly arranged on the upper surface of the base and is positioned between the two rolling brackets;
v type bracket includes the support body, V type groove, the bearing roller assembly groove, the bearing roller, supplementary roller assembly groove, the supplementary roller caulking groove, V type groove is seted up in the middle part of support body top surface, two bearing roller assembly grooves set up respectively in two inclined plane surfaces in V type groove, a plurality of supplementary roller assembly grooves are all seted up on the internal surface of bearing roller assembly groove, and the inside in supplementary roller assembly groove all rotates and is equipped with the supplementary roller, the inside in bearing roller assembly groove all rotates and is equipped with the bearing roller, the supplementary roller caulking groove corresponding with supplementary roller position is seted up on the surface of bearing roller, the surface of supplementary roller and bearing roller is laminated mutually, and the supplementary roller all imbeds in corresponding supplementary roller caulking groove.
The butt joint limiting mechanisms are respectively arranged at the end faces of the two short sides of the base;
the limiting mechanisms comprise convex blocks and convex block caulking grooves, the convex blocks are matched with the convex block caulking grooves in shape, the convex blocks and the convex block caulking grooves are alternately arranged on the side end faces of the short sides of the base at equal intervals, and the arrangement positions of the convex blocks and the convex block caulking grooves of the two groups of limiting mechanisms are opposite.
Further, the base includes pedestal, epitaxial assembly plate, spout, intercommunication groove, and epitaxial assembly plate integrated into one piece forms an industry type groove in the middle part of the long limit lateral wall of pedestal through intercommunication groove intercommunication each other, and the upper surface in the pedestal is seted up in industry type groove, and the oil pump assembles in epitaxial assembly plate department.
Furthermore, the bottom plate comprises sliding plates and a connecting plate, the two sliding plates are integrally formed at two ends of the connecting plate, the two sliding plates are respectively installed in the two sliding grooves in a sliding mode, the connecting plate slides in the communicating groove, and the rolling brackets are all assembled on the upper surfaces of the sliding plates.
Use the utility model discloses a beneficial effect is:
1. after the hoisting work is finished, workers can finish the butt joint work of the shells to be assembled by one person by means of the device, the device can stabilize the butt joint state after the butt joint is finished, multiple workers can be used for simultaneously riveting and welding the shells in the same group from different angles, the labor cost required by the butt joint work is reduced, and the riveting processing efficiency is greatly improved;
2. the components of the device are manufactured through standardized machining, and the coaxiality of the brackets of the device is guaranteed. When a plurality of devices are spliced for use, higher coaxiality can be kept on the premise of consistent height adjustment, so that the problem that assembly difference is uncontrollable in the existing manual riveting processing process is solved, the original processing mode of pre-assembling a blank and then processing is abandoned, and the processing difficulty and the processing cost are reduced;
3. all components of the device are simple in structure, parts can be obtained through a low-cost processing mode, the whole production cost of the control device can be good, the popularization and the mass production of the device are facilitated, and the long-term production cost of a shell assembly manufacturer is further reduced.
Drawings
Fig. 1 is a schematic structural view of the rear side of the present invention;
FIG. 2 is a schematic structural view of the front side of the present invention;
FIG. 3 is a schematic structural view of the base of the present invention;
FIG. 4 is a schematic structural view of the rolling bracket of the present invention;
FIG. 5 is a schematic structural view of the V-shaped bracket of the present invention;
fig. 6 is a schematic diagram of the size relationship between the base and the bottom plate of the present invention.
The reference numerals include: 1-a base; 101-a base; 102-an epitaxial mounting plate; 103-a chute; 104-a communication groove; 2-a bottom plate; 201-sliding plate; 202-connecting plate; 3-a limiting mechanism; 4-an oil pump; 5-rolling the bracket; 501-a bracket; 502-a crane; 503-arc-shaped plate; 504-arc chute; 505-a roll shaft; 506-a lifting chute; 507-assembling a barrel; 508-bayonet lock; 509-gullet; 510-a lifting mechanism; 6-V type bracket; 601-frame body; 602-V-shaped groove; 603-a carrier roller assembly groove; 604-idler; 605-auxiliary roller assembly groove; 606-auxiliary rolls; 607-auxiliary roll caulking.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1-6, a GIS aluminum alloy bus shell fast assembly device, as shown in fig. 1, 2 and 4, includes a base 1, a bottom plate 2, and rolling brackets 5, wherein the bottom plate 2 is slidably mounted on the surface of the base 1, and the two rolling brackets 5 are respectively mounted at two ends of the surface of the bottom plate 2;
the rolling bracket 5 comprises a support 501, a lifting frame 502, an arc-shaped plate 503, an arc-shaped sliding groove 504, a roll shaft 505, a lifting sliding groove 506 and a lifting mechanism 510, wherein the lifting sliding groove 506 is arranged on the inner side surface of the support 501, the lifting frame 502 is assembled in the lifting sliding groove 506 in a sliding manner, the lifting mechanism 510 is assembled between the support 501 and the lifting frame 502, the arc-shaped sliding groove 504 is arranged on the upper surface of the lifting frame 502, the roll shafts 505 are rotatably arranged at the bottom of the arc-shaped sliding groove 504 through bearings, the arc-shaped plate 503 is assembled in the arc-shaped sliding groove 504 in a sliding manner, the roll shaft 505 is attached to the bottom surface of the arc-shaped plate 503, and the support 501 is fixedly arranged on the surface of the bottom plate 2 through bolts.
Preferably, the inner surface of the arc-shaped plate 503 is provided with a non-slip pad made of hard rubber.
Arc plate 503 equals with arc spout 504 radian, and arc plate 503 can slide along the arc orbit at arc spout 504, and slip in-process roller 505 plays the effect that reduces friction, improves the slip continuity.
The crane 502 is pushed to displace by the extension and contraction of the lifting mechanism 510 to complete the lifting operation.
The top of the support 501 is symmetrically provided with an assembly cylinder 507, a bayonet 508 is arranged in the assembly cylinder 507 in a sliding manner, a tooth groove 509 is formed in the circumferential direction of the outer arc-shaped surface of the arc-shaped plate 503, and the tail end of the bayonet 508 is matched with the tooth groove 509.
The oil pump is characterized by further comprising an oil pump 4, the lifting mechanism 510 is a hydraulic oil cylinder, and the oil pump 4 is connected with the lifting mechanism 510 through an oil guide pipe.
The purpose of controlling the extension of the hydraulic oil cylinder can be achieved by controlling the oil pump 4, and finally the purpose of adjusting the height of the part of the components of the lifting frame 502 is achieved.
As shown in fig. 1, 2 and 5, the rolling device further includes a V-shaped bracket 6, the V-shaped bracket 6 is fixedly mounted on the upper surface of the base 1, and the V-shaped bracket 6 is located between the two rolling brackets 5;
the V-shaped bracket 6 comprises a bracket body 601, a V-shaped groove 602, carrier roller assembly grooves 603, carrier rollers 604, auxiliary roller assembly grooves 605, auxiliary rollers 606 and auxiliary roller caulking grooves 607, the V-shaped groove 602 is arranged in the middle of the top surface of the bracket body 601, the two carrier roller assembly grooves 603 are respectively arranged on the surfaces of two inclined planes of the V-shaped groove 602, the auxiliary roller assembly grooves 605 are arranged on the inner surface of the carrier roller assembly grooves 603, the auxiliary rollers 606 are arranged in the auxiliary roller assembly grooves 605 in a rotating manner, the carrier rollers 604 are arranged in the carrier roller assembly grooves 603 in a rotating manner, the auxiliary roller caulking grooves 607 corresponding to the positions of the auxiliary rollers 606 are arranged on the surfaces of the carrier rollers 604, the auxiliary rollers 606 are attached to the surfaces of the carrier rollers 604, and the auxiliary rollers 606 are embedded into the corresponding auxiliary roller caulking grooves 607.
When the size of the shell is smaller than the distance between the two rolling brackets 5, one part of the shell can be lapped on the V-shaped bracket 6, and the bracket can play a simple supporting role for a smaller shell structure and does not influence the integral axial positioning function of the device.
Preferably, an arc-shaped deformation groove is formed in the middle of the carrier roller 604, and when the weight of the bus protection pipe fitting is large, the carrier roller 604 bends (elastically deforms) with the deformation groove as a midpoint, so that the shearing acting force on the bearing structures at the two ends is reduced.
The auxiliary roller caulking groove 607 of the V-shaped bracket 6 can also play a role in increasing the friction force between the V-shaped bracket 6 and the outer wall of the pipe fitting.
As shown in fig. 1, 2 and 3, the device further comprises a butt joint limiting mechanism 3, and the two groups of limiting mechanisms 3 are respectively arranged at the end surfaces of the two short sides of the base 1;
the limiting mechanisms 3 comprise convex blocks and convex block caulking grooves, the convex blocks are matched with the convex block caulking grooves in shape, the convex blocks and the convex block caulking grooves are alternately arranged on the side end faces of the short sides of the base at equal intervals, and the arrangement positions of the convex blocks and the convex block caulking grooves of the two groups of limiting mechanisms 3 are opposite.
This stop gear 3 can restrict the concatenation position relation when a plurality of these devices cooperate the use, guarantees the axiality of bracket on a plurality of devices.
Referring to fig. 1, 2 and 3, the base 1 includes a base body 101, an extension assembling plate 102, sliding grooves 103 and a communicating groove 104, the extension assembling plate 102 is integrally formed at the middle of the long side wall of the base body 101, the two sliding grooves 103 are respectively arranged at two ends of the upper surface of the base body 101, the communicating groove 104 is arranged at the middle of the upper surface of the base body 101, the two sliding grooves 103 are communicated with the communicating groove 104, and the oil pump 4 is assembled at the extension assembling plate 102.
Referring to fig. 1, 2 and 3, the bottom plate 2 includes sliding plates 201 and a connecting plate 202, the two sliding plates 201 are integrally formed at two ends of the connecting plate 202, the two sliding plates 201 are respectively slidably mounted in the two sliding grooves 103, the connecting plate 202 is slidably disposed in the communicating groove 104, and the rolling brackets 5 are both mounted on the surfaces of the sliding plates 201.
As shown in fig. 6, the width of the slide groove 103 is a, the width of the slide plate 201 is b, the width of the communication groove 104 is c, the width of the connecting plate 202 is d, and a-b = d-c is a-b = d-c.
The distance between the screw assembling holes on both sides of the V-shaped bracket 6 is e, the height of the communication groove 104 is f, the relation between the distance and the height is e & gt f, and the height of the connecting plate 202 is slightly smaller than f.
During the sliding of the base plate 2, the connection plate 202 slides on the bottom of the V-shaped bracket 6, and the position of the V-shaped bracket 6 is kept unchanged during the sliding.
This device can hold in the palm and carry a section of GIS generating line casing, and the staff is through forming the external member with two or more this device end to end, and the fixed mode between two adjacent equipment chooses for use in bolt fastening, bayonet lock are fixed, band fixed etc. current plate concatenation fixed mode arbitrary one or several kinds of cooperation all can.
When the shell riveting processing is carried out, the shell to be assembled is firstly hoisted to the device. Then, the axial position of the shell to be assembled is adjusted through the sliding bottom plate 2 so as to achieve the effect of butt joint of the end faces of the two sections of shells; the height of the shell to be assembled is adjusted through the lifting mechanism 510 so as to achieve the effect of aligning the assembly surface; the assembling angle of the housing to be assembled is adjusted by sliding the arc-shaped plate 503 to achieve the effect of aligning the riveting hole. Finally, riveting and welding are carried out to complete the assembly of the shell. For the laminating stability of guaranteeing the fitting surface, but selectivity adds positioning mechanism in bottom plate 2 department, also can reach the location effect through carrying out preferred riveting to several equidistant riveting hole.
Because each bracket component of the device limits other radial degrees of freedom of the shell except the vertical direction, the assembling surfaces of all assembled shells can be ensured to be in a coaxial position after the height of each shell to be assembled is adjusted by workers to the same height, the current height standard can be used when the shells with the same specification are riveted after one-time height adjustment is finished, and the height can be finely adjusted after the assembling surfaces are butted. The worker can manually finish position adjustment on the shell to be assembled without other external mechanical force after hoisting, and rivet welding processing is carried out by one or more persons after end face butt joint is finished.
The above description is only a preferred embodiment of the present invention, and many changes can be made in the detailed description and the application scope according to the idea of the present invention for those skilled in the art, which all belong to the protection scope of the present invention as long as the changes do not depart from the concept of the present invention.
Claims (7)
1. The utility model provides a GIS aluminum alloy bus casing fast assembly device which characterized in that: the device comprises a base, a bottom plate and rolling brackets, wherein the bottom plate is slidably arranged on the surface of the base, and the two rolling brackets are respectively assembled at two ends of the surface of the bottom plate;
the roll bracket includes the support, the crane, the arc plate, the arc spout, the roller, the lift spout, elevating system, the medial surface of support is seted up to the lift spout, the crane slidable assembly is in the lift spout, elevating system assembles between support and crane, the arc spout sets up in the upper surface of crane, a plurality of rollers pass through the bearing and rotate and install in the bottom of arc spout, the arc plate slidable assembly is in the arc spout, and the roller all laminates mutually with arc plate bottom surface, the support passes through bolt fixed mounting in the bottom plate surface.
2. The GIS aluminum alloy busbar housing rapid assembly device of claim 1, wherein: the top symmetry of support is provided with an assembly section of thick bamboo, and equal slidable mounting has the bayonet lock in the assembly section of thick bamboo, follows the tooth's socket has been seted up to the circumferencial direction of arc surface in the arc plate outside, the end and the tooth's socket phase-match of bayonet lock.
3. The GIS aluminum alloy busbar housing rapid assembly device of claim 1, wherein: the lifting mechanism is a hydraulic oil cylinder, and the oil pump is connected with the lifting mechanism through an oil guide pipe.
4. The GIS aluminum alloy busbar housing rapid assembly device of claim 1, wherein: the rolling device is characterized by further comprising a V-shaped bracket, wherein the V-shaped bracket is fixedly arranged on the upper surface of the base and is positioned between the two rolling brackets;
v type bracket includes the support body, V type groove, the bearing roller assembly groove, the bearing roller, supplementary roller assembly groove, the supplementary roller caulking groove, V type groove is seted up in the middle part of support body top surface, two bearing roller assembly grooves set up respectively in two inclined plane surfaces in V type groove, a plurality of supplementary roller assembly grooves are all seted up on the internal surface of bearing roller assembly groove, and the inside in supplementary roller assembly groove all rotates and is equipped with the supplementary roller, the inside in bearing roller assembly groove all rotates and is equipped with the bearing roller, the supplementary roller caulking groove corresponding with supplementary roller position is seted up on the surface of bearing roller, the surface of supplementary roller and bearing roller is laminated mutually, and the supplementary roller all imbeds in corresponding supplementary roller caulking groove.
5. The GIS aluminum alloy busbar housing rapid assembly device of claim 1, wherein: the butt joint limiting mechanisms are respectively arranged at the end faces of the two short sides of the base;
the limiting mechanisms comprise convex blocks and convex block caulking grooves, the convex blocks are matched with the convex block caulking grooves in shape, the convex blocks and the convex block caulking grooves are alternately arranged on the side end faces of the short sides of the base at equal intervals, and the arrangement positions of the convex blocks and the convex block caulking grooves of the two groups of limiting mechanisms are opposite.
6. The GIS aluminum alloy busbar housing rapid assembly device of claim 5, wherein: the base includes pedestal, epitaxial mounting plate, spout, intercommunication groove, and epitaxial mounting plate integrated into one piece forms an industry type groove in the middle part of the long limit lateral wall of pedestal through intercommunication groove intercommunication each other, and the upper surface in the pedestal is seted up in industry type groove, and the oil pump assembly is in epitaxial mounting plate department.
7. The GIS aluminum alloy busbar housing rapid assembly device of claim 6, wherein: the bottom plate comprises sliding plates and a connecting plate, the two sliding plates are integrally formed at two ends of the connecting plate, the two sliding plates are respectively arranged in the two sliding grooves in a sliding mode, the connecting plate slides in the communicating grooves, and the rolling bracket is assembled on the upper surfaces of the sliding plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122644244.1U CN214958579U (en) | 2021-11-01 | 2021-11-01 | GIS aluminum alloy bus shell fast assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122644244.1U CN214958579U (en) | 2021-11-01 | 2021-11-01 | GIS aluminum alloy bus shell fast assembly device |
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| Publication Number | Publication Date |
|---|---|
| CN214958579U true CN214958579U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122644244.1U Active CN214958579U (en) | 2021-11-01 | 2021-11-01 | GIS aluminum alloy bus shell fast assembly device |
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| CN (1) | CN214958579U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117484928A (en) * | 2023-12-12 | 2024-02-02 | 烟台泰悦流体科技有限公司 | Cross carrier roller for hose production line |
-
2021
- 2021-11-01 CN CN202122644244.1U patent/CN214958579U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117484928A (en) * | 2023-12-12 | 2024-02-02 | 烟台泰悦流体科技有限公司 | Cross carrier roller for hose production line |
| CN117484928B (en) * | 2023-12-12 | 2024-04-16 | 烟台泰悦流体科技有限公司 | Cross carrier roller for hose production line |
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