CN214938424U - Self-adjusting multi-width closed single-drive padder - Google Patents
Self-adjusting multi-width closed single-drive padder Download PDFInfo
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- CN214938424U CN214938424U CN202120793411.6U CN202120793411U CN214938424U CN 214938424 U CN214938424 U CN 214938424U CN 202120793411 U CN202120793411 U CN 202120793411U CN 214938424 U CN214938424 U CN 214938424U
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Abstract
The utility model discloses a from airtight single drive padder of mode, including the rolling automobile body, be provided with the rolling room in the rolling automobile body, the input is provided with an at least roll guide-in roller in the rolling room, each the output of roll guide-in roller is provided with the rolling device respectively, each the output of rolling device is provided with synchronous tension adjusting device and pneumatic self-modulation tension device respectively, output in the rolling room is provided with and each the roll that the guide-in roller of rolling corresponds exports the roller. The utility model discloses make each cloth operation synchronous with fast, the tension difference is little, improve equipment work efficiency, cloth speed and tension easily adjust, degree of automation is high.
Description
Technical Field
The utility model relates to a processing equipment before printing and dyeing especially relates to a from airtight single drive padder of mode multiple.
Background
The padders used in the prior printing and dyeing pretreatment and other open width production lines are single cloth feeding padders, the production efficiency is low, at most, only one padder for two layers of cloth is used, the padders with the two modes have low production efficiency, the running cloth speeds are asynchronous and the tensions are different between the two layers of cloth in the running rolling process, and the cloth speeds and the tensions are not easy to adjust, so that the cloth has defects such as folds, spots and the like, and the waste of manpower and material resources is caused.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: provides a self-adjusting multi-width closed single-drive padder with high production efficiency and easy adjustment of cloth speed and tension.
In order to solve the technical problem, the technical scheme of the utility model is that: the self-adjusting multi-width closed single-drive padder comprises a padder body, wherein a padder chamber is arranged in the padder body, at least one padder lead-in roller is arranged at the input end in the padder chamber, a padder device is respectively arranged at the output end of each padder lead-in roller, a synchronous tension adjusting device and a pneumatic self-adjusting tension device are respectively arranged at the output end of each padder device, and padder lead-out rollers corresponding to each padder lead-in roller are arranged at the output end in the padder chamber.
As an improvement to the technical scheme, the rolling device comprises a rolling driving roller and a rolling pressing roller which are rotatably arranged in the rolling chamber, the rolling driving roller is connected with a rolling speed reducer and a rolling servo motor in a transmission manner, the rolling pressing roller is installed in the rolling chamber through a rolling swing arm, and the rolling swing arm is connected with a rolling air cylinder.
As an improvement to the above technical solution, the pneumatic self-adjusting tension device includes a pneumatic self-adjusting tension bracket, the pneumatic self-adjusting tension bracket includes self-adjusting tension swing seats symmetrically arranged in the rolling chamber, two self-adjusting tension guide rollers are rotatably installed between the self-adjusting tension swing seats, two the self-adjusting tension swing seats are rotatably installed on the rolling vehicle body through self-adjusting tension shafts, outer end portions of the self-adjusting tension shafts extend out of the rolling chamber, the rolling chamber is connected with a self-adjusting tension swing arm and a self-adjusting tension detection device, the self-adjusting tension swing arm is connected with a self-adjusting tension adjusting cylinder, the self-adjusting tension detection device is connected with a self-adjusting controller, the self-adjusting controller is connected with a self-adjusting tension electric proportional valve, and the self-adjusting tension electric proportional valve is connected and controls the self-adjusting tension adjusting cylinder.
As an improvement to the above technical solution, the synchronous tension adjusting device comprises a synchronous tension frame, the synchronous tension frame comprises synchronous tension swing seats symmetrically arranged in the rolling chamber, two synchronous tension guide rollers are rotatably installed between the two synchronous tension swing seats, the two synchronous tension swing seats are respectively rotatably installed on the rolling vehicle body through a synchronous tension shaft, one outer end of the synchronous tension shaft extends out of the rolling chamber and is connected with a synchronous tension swing arm and a synchronous speed regulation detecting device, the synchronous tension swing arm is connected with a synchronous tension adjusting cylinder, the synchronous speed regulation detecting device is connected with a speed regulation controller, the other outer end of the synchronous tension shaft extends out of the rolling chamber and is connected with a synchronous tension detecting device, the synchronous tension detecting device is connected with a synchronous tension controller, the synchronous tension controller is connected with a synchronous tension electric proportional valve, and the synchronous tension electric proportional valve is connected with and controls the synchronous tension adjusting cylinder.
As an improvement to the above technical solution, the synchronous tension adjusting device and the pneumatic self-adjusting tension device are respectively provided with an upper swing limit control device and a lower swing limit control device, and the upper swing limit control device and the lower swing limit control device are respectively connected with a control system.
As an improvement to the technical scheme, two framing cloth rollers are respectively and rotatably arranged between each rolling guide-in roller and the corresponding rolling device.
As an improvement to the above technical solution, two rolling lead-in rollers are arranged at an input end in the rolling chamber, rolling devices are respectively arranged at output ends of the two rolling lead-in rollers, a synchronous tension adjusting device and a pneumatic self-adjusting tension device are respectively arranged at output ends of the two rolling devices, and two rolling lead-out rollers corresponding to the two rolling lead-in rollers are arranged at an output end in the rolling chamber.
Due to the adoption of the technical scheme: the self-adjusting multi-width closed single-drive padder comprises a padder body, wherein a padder chamber is arranged in the padder body, at least one padder lead-in roller is arranged at the input end in the padder chamber, a padder device is respectively arranged at the output end of each padder lead-in roller, a synchronous tension adjusting device and a pneumatic self-adjusting tension device are respectively arranged at the output end of each padder device, and padder lead-out rollers corresponding to each padder lead-in roller are arranged at the output end in the padder chamber. Through the regulation of synchronous tension adjusting device and pneumatic self-modulation tension device, the utility model discloses can be so that each cloth operation is synchronous with fast, the tension difference is little, improve equipment work efficiency, cloth speed and tension easily adjust, degree of automation is high.
Drawings
The drawings are only intended to illustrate and explain the present invention and do not limit the scope of the invention. Wherein:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the pneumatic self-adjusting tension bracket of the present invention;
fig. 3 is a structural schematic of the synchronous tension bracket of the present invention.
In the figure: 1-rolling the car body; 2-a rolling chamber; 3-rolling a lead-in roller; 4-rolling a guide-out roller; 5-rolling a driving roller; 6-rolling a press roll; 7-rolling the swing arm; 8-rolling a cylinder; 9-synchronous tension bracket; 10-synchronous tension shaft; 11-trachea; 12-synchronous tension swing seat; 13-synchronous tension guide rollers; 14-synchronous tension swing arm; 15-synchronous speed regulation detection device; 16-a synchronous tension adjusting cylinder; 17-synchronous tension detection means; 18-synchronous tension control; 19-synchronous tension electric proportional valve; 20-pneumatic self-adjusting tension bracket; 21-self-adjusting tension shaft; 22-self-adjusting tension swing seat; 23-self-adjusting tension guide rollers; 24-self-adjusting tension swing arm; 25-self-adjusting tension detection device; 26-self-adjusting tension adjusting cylinder; 27-a self-tuning controller; 28-self-adjusting tension electric proportional valve.
Detailed Description
Exemplary embodiments according to the present invention are described in detail below with reference to the accompanying drawings. Here, it is to be noted that, in the drawings, the same reference numerals are given to the constituent elements having substantially the same structure and function, and redundant description about the substantially same constituent elements is omitted in order to make the description more concise.
As shown in fig. 1, the self-adjusting multi-frame sealed single-drive padder comprises a padder body 1, a padder chamber 2 is arranged in the padder body 1, at least one padder lead-in roller 3 is arranged at an input end in the padder chamber 2, a padder device is respectively arranged at an output end of each padder lead-in roller 3, a synchronous tension adjusting device and a pneumatic self-adjusting tension device are respectively arranged at an output end of each padder device, and a padder lead-out roller 4 corresponding to each padder lead-in roller 3 is arranged at an output end in the padder chamber 2. Preferably, two rolling guide-in rollers 3 are arranged at the input end in the rolling chamber 2, rolling devices are respectively arranged at the output ends of the two rolling guide-in rollers 3, synchronous tension adjusting devices and pneumatic self-adjusting tension devices are respectively arranged at the output ends of the two rolling devices, and two rolling guide-out rollers 4 corresponding to the two rolling guide-in rollers 3 are arranged at the output end in the rolling chamber 2. Two width-dividing cloth rollers are respectively and rotatably arranged between each rolling leading-in roller 3 and the corresponding rolling device, so that two fabrics in one layer are firstly divided into single width and then enter the rolling devices for rolling, and the adjustment of each width of fabric is convenient.
As shown in fig. 1, the rolling device includes a rolling driving roller 5 and a rolling roller 6 which are rotatably arranged in a rolling chamber 2, the rolling driving roller 5 is in transmission connection with a rolling reducer and a rolling servo motor, so that the rolling driving rollers 5 of the rolling device are respectively and independently driven, the control and the adjustment are convenient, the rolling roller 6 is installed in the rolling chamber 2 through a rolling swing arm 7, the rolling swing arm 7 is connected with a rolling cylinder 8, and the rolling cylinder 8 drives the rolling swing arm 7 to enable the rolling roller 6 to be tightly pressed on the surface of the rolling driving roller 5.
As shown in fig. 1 and fig. 2, the pneumatic self-adjusting tension device includes a pneumatic self-adjusting tension bracket 20, the pneumatic self-adjusting tension bracket 20 includes self-adjusting tension swing seats 22 symmetrically disposed in the rolling chamber 2, two self-adjusting tension guide rollers 23 are rotatably mounted between the two self-adjusting tension swing seats 22, the self-adjusting tension guide rollers 23 are rotatably mounted on the self-adjusting tension swing seats 22 through bearings, the two self-adjusting tension swing seats 22 are rotatably mounted on the rolling car body 1 through self-adjusting tension shafts 21, the two self-adjusting tension guide rollers 23 are parallel to each other, and can be symmetrically disposed with respect to a center line of the self-adjusting tension shaft 21 by using the two self-adjusting tension guide rollers 23, an outer end portion of the self-adjusting tension shaft 21 extends out of the rolling chamber 2 and is connected with a self-adjusting tension swing arm 24 and a self-adjusting tension detecting device 25, the self-adjusting tension swing arm 24 is connected with a self-adjusting tension adjusting cylinder 26, and self-adjusting tension adjusting cylinders 26 can be respectively disposed at end portions of the self-adjusting tension shaft 21, the self-adjusting tension detection device 25 is connected with a self-adjusting controller 27, the self-adjusting controller 27 is connected with a self-adjusting tension electric proportional valve 28, and the self-adjusting tension electric proportional valve 28 is connected with and controls the self-adjusting tension adjusting cylinder 26.
As shown in fig. 1 and fig. 3, the synchronous tension adjusting device includes a synchronous tension frame 9, the synchronous tension frame 9 includes a synchronous tension swing seat 12 symmetrically disposed in the rolling chamber 2, two synchronous tension guide rollers 13 are rotatably mounted between the synchronous tension swing seats 12, the two synchronous tension guide rollers 13 can be rotatably mounted on the synchronous tension swing seats 12 through bearings, the two synchronous tension swing seats 12 are rotatably mounted on the rolling car body 1 through a synchronous tension shaft 10 respectively, the two synchronous tension guide rollers 13 are parallel to each other and can be symmetrically disposed with a central line of the synchronous tension shaft 10 by using the two synchronous tension guide rollers 13, one outer end of the synchronous shaft 10 extends out of the rolling chamber 2 to be connected with a synchronous tension swing arm 14 and a synchronous speed adjusting detecting device 15, the synchronous tension swing arm 14 is connected with a synchronous tension adjusting cylinder 16, the synchronous speed adjusting detecting device 15 is connected with a speed adjusting controller, the outer end of the other synchronous tension shaft 10 extends out of the rolling chamber 2 and is connected with a synchronous tension detection device 17, the synchronous tension detection device 17 is connected with a synchronous tension controller 18, the synchronous tension controller 18 is connected with a synchronous tension electric proportional valve 19, the synchronous tension electric proportional valve 19 is connected with and controls the synchronous tension adjusting cylinder 16, and the outer ends of the two synchronous tension shafts 10 can be respectively provided with a synchronous tension adjusting cylinder 16. The synchronous tension adjusting device and the pneumatic self-adjusting tension device are respectively provided with an upper swing limiting control device and a lower swing limiting control device, the upper swing limiting control device and the lower swing limiting control device are respectively connected with a control system, intelligent control and centralized control of the whole production line are achieved through the control system, and the automation degree is high. The self-regulating tension electric proportional valve 28 and the synchronous tension electric proportional valve 19 are connected and communicated with the high-pressure gas source ground gas pipe 11, the self-regulating tension electric proportional valve 28 and the synchronous tension electric proportional valve 19 can adopt an electronic compressed air electric control electric automatic pressure increasing and reducing proportional valve, the synchronous speed regulation detection device 15 can adopt an angular displacement sensor, an angle potentiometer, a speed regulation potentiometer and the like, and the synchronous tension detection device 17 and the self-regulating tension detection device 25 can adopt an angular displacement sensor, an angle potentiometer and the like. The upper swing limit control device and the lower swing limit control device can adopt limit switches or photoelectric switches, can be arranged on the synchronous tension bracket 9 and the pneumatic self-regulating tension bracket 20, and can also be arranged on the synchronous speed regulation detection device 15 and the self-regulating tension detection device 25, such as angular displacement sensors and potentiometers. When the equipment fails or the cloth is stored and any one fabric is broken, the synchronous tension bracket 9 rotates too much to trigger the upper swing limiting control device or the lower swing limiting control device to work, and a fault signal is output to the control system to realize fault alarm or control the power source to stop. Normally, in normal production, the two synchronous tension guide rollers 13 can normally rotate and swing within the range of 0-30 degrees under the driving of the synchronous tension adjusting cylinder 16, and the two self-adjusting tension guide rollers 23 can rotate and swing within the range of 0-30 degrees under the driving of the self-adjusting tension adjusting cylinder 26, and normally, the extreme value of the air pressure of the synchronous tension adjusting cylinder 16 and the air pressure of the self-adjusting tension adjusting cylinder 26 are 0.5Mpa, and the working state can be set within the range of 0.05-0.3 Mpa.
The utility model discloses a synchronous tension adjusting device controls the drive that corresponds the pressure equipment respectively, and each pressure equipment adopts double-deck fabric to pass, carries out the mangle, guarantees that the synchronization of two-layer fabric is with fast and with the tension operation in padder self, has guaranteed the same or the limit unanimity of each width of cloth fabric mangle rate, improves work efficiency. And the synchronous tension bracket 9 and the pneumatic self-adjusting tension bracket 20 divide each layer of fabric into single fabric, so that the conversion between single fabric and layer in the running process of the fabric is realized, and the process requirements are met.
As shown in fig. 1, for an example of the present invention, two rolling guide-in rollers 3 are disposed at an input end of the rolling chamber 2, two rolling devices are disposed at output ends of the rolling guide-in rollers 3, two synchronous tension adjusting devices and a pneumatic self-adjusting tension device are disposed at output ends of the rolling devices, two rolling guide-out rollers 4 corresponding to the two rolling guide-in rollers 3 are disposed at output ends of the rolling chamber 2, when the present invention is operated, four fabrics enter the rolling chamber 2 by using two layers, after two layers of fabrics are respectively rolled by the rolling guide-in rollers 3, the rolling driving rollers 5 of the two rolling devices and the rolling pressing rollers 6, the fabric at one side of the rolling driving roller 5 in each layer enters the synchronous tension guide roller 13 on the synchronous tension frame 9, the fabric at one side of the rolling rollers 6 enters the self-adjusting tension guide roller 23 on the pneumatic self-adjusting tension frame 20, a speed signal of the fabric passing through the synchronous tension guide roller 13 is detected by the synchronous speed adjusting detection device 15, after the speed signals are compared with other fabric detection speed signals by a speed regulation controller and a control system, the speed of each rolling servo motor is controlled by the speed regulation controller, the speed of each fabric is automatically regulated, and synchronous same speed and sealing property among all fabrics are realized; the tension of the fabric passing through the synchronous tension guide roller 13 is detected by a synchronous tension detection device 17, and a detected tension signal is compared with a set tension by a synchronous tension controller 18 and a control system and then automatically fed back to a synchronous tension electric proportional valve 19 to control the change of a synchronous tension adjusting cylinder 16 so as to realize constant tension of the fabric passing through the synchronous tension guide roller 13 in the running process; similarly, the tension of the fabric passing through the self-adjusting tension guide roller 23 is detected by the self-adjusting tension detecting device 25, and a detected tension signal is automatically fed back to the self-adjusting tension electric proportional valve 28 after being compared with the set tension by the self-adjusting controller 27 and the control system, so that the change of the self-adjusting tension adjusting cylinder 26 is controlled to realize the constant tension of the fabric passing through the self-adjusting tension guide roller 23 in the running process. And merging two adjusted fabrics into one layer, and then respectively leading out the two layers of fabrics through two groups of rolling leading-out rollers 4. Therefore, the same operator can use one set of equipment to separately penetrate and simultaneously process four or more pieces of cloth, the production process yield of a single piece of cloth is improved by 4 times under the condition of unchanged vehicle speed, the product yield is improved to 480 m/min under the conditions of 150 m/min mechanical vehicle speed and 120 m/min process vehicle speed, the production efficiency is improved by 4 times, and the production period is shortened.
The utility model discloses a printing and dyeing pretreatment, washing after printing and dyeing, the general equipment of aftertreatment and other industries, each part structure is applicable to but not limited to the combination form shown in the drawing, if can be through adjusting synchronous tension bracket 9, pneumatic self-modulation tension bracket 20 and pressure roll drive roller 5, the form and the quantity of pressure roll compression roller 6, can realize 2, 4, 6, 8 synchronous mangling operations of fabric of more width of cloth even, can form new padder equipment or production local by above each part structure reasonable combination, all utilize equipment and the synchronous processing facilities such as processing padder of the synchronous mangling technology processing padder of a plurality of cloth of each part structure of this patent application, all within the claim of this patent application. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Claims (7)
1. Self-adjusting multi-frame airtight single-drive padder comprises a padder body, wherein a padder chamber is arranged in the padder body, and the padder is characterized in that: the automatic tension adjusting device is characterized in that at least one rolling leading-in roller is arranged at the input end in the rolling chamber, rolling devices are respectively arranged at the output ends of the rolling leading-in rollers, a synchronous tension adjusting device and a pneumatic self-adjusting tension device are respectively arranged at the output end of each rolling device, and rolling leading-out rollers corresponding to the rolling leading-in rollers are arranged at the output end in the rolling chamber.
2. A self-adjusting multiple closed single drive padder as claimed in claim 1, wherein: the rolling device comprises a rolling driving roller and a rolling pressing roller which are rotatably arranged in the rolling chamber, the rolling driving roller is connected with a rolling speed reducer and a rolling servo motor in a transmission mode, the rolling pressing roller is installed in the rolling chamber through a rolling swing arm, and the rolling swing arm is connected with a rolling air cylinder.
3. A self-adjusting multiple closed single drive padder as claimed in claim 2, wherein: the pneumatic self-regulating tension device comprises a pneumatic self-regulating tension frame, the pneumatic self-regulating tension frame comprises self-regulating tension swing seats symmetrically arranged in the rolling chamber, two self-regulating tension guide rollers are rotatably installed between the self-regulating tension swing seats, two self-regulating tension swing seats are rotatably installed on a rolling vehicle body through self-regulating tension shafts, the outer end portions of the self-regulating tension shafts extend out of the rolling chamber, the rolling chamber is connected with a self-regulating tension swing arm and a self-regulating tension detection device, the self-regulating tension swing arm is connected with a self-regulating tension regulating cylinder, the self-regulating tension detection device is connected with a self-regulating controller, the self-regulating controller is connected with a self-regulating tension electric proportional valve, and the self-regulating tension electric proportional valve is connected and controlled the self-regulating tension regulating cylinder.
4. A self-adjusting multiple closed single drive padder as claimed in claim 3, wherein: the synchronous tension adjusting device comprises a synchronous tension frame, the synchronous tension frame comprises synchronous tension swing seats symmetrically arranged in the rolling chamber, two synchronous tension guide rollers are rotatably arranged between the two synchronous tension swing seats, the two synchronous tension swing seats are respectively rotatably arranged on the rolling vehicle body through synchronous tension shafts, one outer end of each synchronous tension shaft extends out of the rolling chamber and is connected with a synchronous tension swing arm and a synchronous speed regulation detecting device, the synchronous tension swing arm is connected with a synchronous tension adjusting cylinder, the synchronous speed-adjusting detection device is connected with a speed-adjusting controller, the outer end of the other synchronous tension shaft extending out of the rolling chamber is connected with a synchronous tension detection device, the synchronous tension detection device is connected with a synchronous tension controller, the synchronous tension controller is connected with a synchronous tension electric proportional valve, and the synchronous tension electric proportional valve is connected with and controls the synchronous tension adjusting cylinder.
5. The self-adjusting multiple closed single drive padder of claim 4, wherein: the synchronous tension adjusting device and the pneumatic self-adjusting tension device are respectively provided with an upper swing limiting control device and a lower swing limiting control device, and the upper swing limiting control device and the lower swing limiting control device are respectively connected with a control system.
6. The self-adjusting multiple closed single drive padder of claim 4, wherein: two framing cloth rollers are respectively and rotatably arranged between each rolling leading-in roller and the corresponding rolling device.
7. A self-adjusting multiple closed single drive padder according to any of claims 1 to 6, wherein: the automatic tension adjusting device is characterized in that two rolling leading-in rollers are arranged at the input end in the rolling chamber, rolling devices are respectively arranged at the output ends of the two rolling leading-in rollers, synchronous tension adjusting devices and pneumatic self-adjusting tension devices are respectively arranged at the output ends of the two rolling devices, and two rolling leading-out rollers corresponding to the two rolling leading-in rollers are arranged at the output end in the rolling chamber.
Priority Applications (1)
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CN202120793411.6U CN214938424U (en) | 2021-04-19 | 2021-04-19 | Self-adjusting multi-width closed single-drive padder |
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CN202120793411.6U CN214938424U (en) | 2021-04-19 | 2021-04-19 | Self-adjusting multi-width closed single-drive padder |
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CN202120793411.6U Active CN214938424U (en) | 2021-04-19 | 2021-04-19 | Self-adjusting multi-width closed single-drive padder |
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- 2021-04-19 CN CN202120793411.6U patent/CN214938424U/en active Active
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