CN214935126U

CN214935126U - Intelligent detection and judgment system for friction hoisting steel wire rope

Info

Publication number: CN214935126U
Application number: CN202022774687.8U
Authority: CN
Inventors: 汪小竹; 陆亚飞; 陆峰华; 缪六权
Original assignee: Jiangsu Songcheng Industrial Development Co ltd
Current assignee: Jiangsu Songcheng Industrial Development Co ltd
Priority date: 2020-11-25
Filing date: 2020-11-25
Publication date: 2021-11-30
Anticipated expiration: 2030-11-25

Abstract

The utility model discloses a friction hoisting wire rope intellectual detection system judges system, including sensor, central processing unit and monitor, be equipped with data acquisition module and data transmission module in the sensor, be equipped with receiving system and processing system in the central processing unit, be equipped with data receiving module, data storage module and data conversion module in the receiving system, be equipped with data system management module, early warning processing module and staff's module in the processing system, be equipped with data module and state display module in the monitor, can directly monitor wire rope through the sensor, central processing unit and the monitor that set up, avoid appearing the fracture when using wire rope to pull or promote and still continue to use the emergence that causes the accident to promote the safety when using wire rope.

Description

Intelligent detection and judgment system for friction hoisting steel wire rope

Technical Field

The utility model relates to a wire rope detects technical field, especially relates to a friction hoisting wire rope intellectual detection system decision-making system.

Background

The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical property and geometric dimension meeting requirements together according to a certain rule, and consists of the steel wires, a rope core and lubricating grease. The steel wire rope is a spiral rope which is formed by twisting a plurality of layers of steel wires into strands, and then twisting a certain number of strands by taking a rope core as a center. In a material handling machine for lifting, pulling, tensioning and carrying. The steel wire rope has high strength, light dead weight, stable work, difficult sudden whole breakage and reliable work.

At present, steel wire ropes are used in many aspects in our lives, for example, when an elevator is taken, a traction steel wire rope is used, the steel wire ropes are abraded in the process of using the steel wire ropes for a long time, certain potential safety hazards exist when the steel wire ropes lift or pull objects, and the production and the lives are greatly influenced.

SUMMERY OF THE UTILITY MODEL

In order to overcome the not enough of prior art, the utility model provides a friction hoisting wire rope intellectual detection system judges system can directly monitor wire rope through sensor, central processing unit and the monitor that sets up, avoids appearing the fracture when using wire rope to pull or promote and still continuing to use the emergence that causes the accident to the safety when using wire rope has been promoted.

In order to solve the technical problem, the utility model provides a following technical scheme: the utility model provides a friction hoisting wire rope intellectual detection system judges system, includes sensor, central processing unit and monitor, be equipped with data acquisition module and data transmission module in the sensor, be equipped with receiving system and processing system in the central processing unit, be equipped with data receiving module, data storage module and data conversion module in the receiving system, be equipped with data system management module, early warning processing module and staff's module in the processing system, be equipped with data module and state display module in the monitor.

As a preferred technical scheme of the utility model, be equipped with parameter contrast module, data analysis module and data processing module in the data system management module, parameter contrast module with the data analysis module is connected, the data analysis module with the data processing module is connected.

As a preferred technical scheme of the utility model, be equipped with early warning module and processing module in the early warning processing module, be equipped with early warning suggestion module and early warning maintenance module in the early warning module, be equipped with intelligence in the processing module and stop the module.

As an optimized technical scheme of the utility model, be equipped with wireless transmission module in the processing module, be equipped with urgent maintenance module, maintenance process state module and maintenance confirmation module in the staff's module, wireless transmission module with staff's module signal connection.

As the utility model discloses a preferred technical scheme, the early warning device of early warning suggestion module is warning light and language suggestion siren.

As an optimized technical scheme of the utility model, the staff module is for installing the customer end in staff's cell-phone or computer.

Compared with the prior art, the utility model discloses the beneficial effect that can reach is:

1. the steel wire rope can be directly monitored by the arranged sensor, the central processing unit and the monitor, the occurrence of accidents caused by continuous use due to fracture when the steel wire rope is used for traction or lifting is avoided, and therefore the safety when the steel wire rope is used is improved.

2. Through be equipped with parameter contrast module, data analysis module and data processing module in data system management module, can carry out data contrast and analysis to wire rope's tensile force to learn wire rope's in service behavior, avoided still using when wire rope abnormal conditions appears, thereby reduced the emergence of dangerous accident when using wire rope.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural diagram of the receiving system of the present invention;

FIG. 3 is a schematic view of the processing system of the present invention;

wherein: 1. a sensor; 2. a central processing unit; 3. a receiving system; 4. a processing system; 5. A data system management module; 6. an early warning processing module; 7. an employee module; 8. a monitor; 9. A data module; 10. a status display module; 11. a data acquisition module; 12. a data transmission module; 31. a data receiving module; 32. a data storage module; 33. a data conversion module; 51. A parameter comparison module; 52. a data analysis module; 53. a data processing module; 61. an early warning module; 62. a processing module; 63. an early warning prompting module; 64. an early warning maintenance module; 65. an intelligent stop module; 66. a wireless transmission module; 71. an emergency maintenance module; 72. a maintenance processing status module; 73. and a maintenance confirmation module.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the functions of the invention easy to understand, the invention is further explained below with reference to the specific embodiments, but the following embodiments are only the preferred embodiments of the invention, not all. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.

Example (b):

as shown in fig. 1, fig. 2 and fig. 3, the utility model provides an intelligent detection and determination system for friction hoisting steel wire rope, which comprises a sensor 1, a central processing unit 2 and a monitor 8, a data acquisition module 11 and a data transmission module 12 are arranged in the sensor 1, a receiving system 3 and a processing system 4 are arranged in the central processing unit 2, a data receiving module 31, a data storage module 32 and a data conversion module 33 are arranged in the receiving system 3, a data system management module 5, an early warning processing module 6 and a staff module 7 are arranged in the processing system 4, a data module 9 and a state display module 10 are arranged in the monitor 8, the data acquisition module 11 and the data transmission module 12 are electrically connected, the data receiving module 31, the data storage module 32 and the data conversion module 33 are electrically connected, the data system management module 5, the early warning processing module 6 and the staff module 7 are electrically connected, the data module 9 and the status display module 10 are electrically connected.

When the steel wire rope is used, the sensor 1 monitors the tension of the steel wire rope, the data acquisition module 11 acquires tension data, the data transmission module 12 transmits the acquired data to the central processing unit 2, the data receiving module 31 in the receiving system 3 receives the data, the data storage module 32 stores the data, the data conversion module 33 converts the data into parameters and sends the parameters to the data system management module 5 in the processing system 4 for analysis and processing of the data, the early warning processing module 6 gives an early warning when the tension data of the steel wire rope exceeds a certain value and is broken, a detector can detect the steel wire rope by using the handheld monitor 8, the data module 9 on the monitor 8 can directly check the tension data of the steel wire rope, the state display module 10 directly displays the state and the data of the steel wire rope on the monitor 8, and the tension data are acquired by the arranged sensor 1, The central processing unit 2 and the monitor 8 can directly monitor the steel wire rope, so that the occurrence of accidents caused by continuous use due to fracture when the steel wire rope is used for traction or lifting is avoided, and the safety when the steel wire rope is used is improved.

In another embodiment, the embodiment discloses that the data system management module 5 is internally provided with a parameter comparison module 51, a data analysis module 52 and a data processing module 53, as shown in fig. 3, the data system management module 5 is internally provided with the parameter comparison module 51, the data analysis module 52 and the data processing module 53, the parameter comparison module 51 is electrically connected with the data analysis module 52, and the data analysis module 52 is electrically connected with the data processing module 53.

Through be equipped with parameter contrast module 51, data analysis module 52 and data processing module 53 in data system management module 5, can carry out data contrast and analysis to wire rope's tensile force to learn wire rope's in service behavior, still using when having avoided wire rope abnormal conditions to the emergence of dangerous accident when having reduced the use wire rope.

In another embodiment, the embodiment discloses that the early warning module 61 and the processing module 62 are disposed in the early warning processing module 6, as shown in fig. 3, the early warning module 61 and the processing module 62 are disposed in the early warning processing module 6, the early warning module 61 is disposed in the early warning module 63, the early warning maintenance module 64 is disposed in the early warning module 61, the intelligent stopping module 65 is disposed in the processing module 62, and the early warning processing module 6, the early warning module 61, the processing module 62, the early warning module 63, the early warning maintenance module 64, and the intelligent stopping module 65 are all electrically connected.

Be equipped with early warning module 61 and processing module 62 in through early warning processing module 6 for can be timely when the wire rope appears unusually carry out the early warning and remind, and carry out intelligence to wire rope and stop under the condition of using, thereby effectual protection user of service life safety.

In another embodiment, the present embodiment discloses that the wireless transmission module 66 is in signal connection with the employee module 7, as shown in fig. 3, the processing module 62 is internally provided with the wireless transmission module 66, the employee module 7 is internally provided with the emergency maintenance module 71, the maintenance processing status module 72 and the maintenance confirmation module 73, the wireless transmission module 66 is in signal connection with the employee module 7, and the emergency maintenance module 71, the maintenance processing status module 72 and the maintenance confirmation module 73 are electrically connected.

Through the wireless transmission module 66 and the staff module 7 signal connection who sets up for the staff can be in time known when wire rope appears unusually, and maintain, the unusual condition of processing that can be comparatively quick, thereby avoided the influence to production and life.

In another embodiment, the embodiment discloses that the warning devices of the warning module 63 are warning lamps and voice warning devices, as shown in fig. 3, the warning devices of the warning module 63 are warning lamps and voice warning devices.

The early warning device through the early warning prompting module 63 is a warning lamp and a voice prompting alarm, and can directly give out early warning prompts when the steel wire rope is abnormal, so that accidents caused when the steel wire rope is used are avoided, and the safety when the steel wire rope is used is improved.

In another embodiment, the embodiment discloses that the employee module 7 is a client installed in a mobile phone or a computer of the employee, and as shown in fig. 3, the employee module 7 is a client installed in a mobile phone or a computer of the employee.

The client is installed in a mobile phone or a computer of the staff through the staff module 7, so that the staff can timely know when the steel wire rope needs to be maintained and treated, and emergency treatment is carried out.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a friction hoisting wire rope intellectual detection system decision-making system, includes sensor (1), central processing unit (2) and monitor (8), its characterized in that: the sensor is characterized in that a data acquisition module (11) and a data transmission module (12) are arranged in the sensor (1), a receiving system (3) and a processing system (4) are arranged in the central processing unit (2), a data receiving module (31), a data storage module (32) and a data conversion module (33) are arranged in the receiving system (3), a data system management module (5), an early warning processing module (6) and a staff module (7) are arranged in the processing system (4), a data module (9) and a state display module (10) are arranged in the monitor (8), the data acquisition module (11) and the data transmission module (12) are electrically connected, the data receiving module (31), the data storage module (32) and the data conversion module (33) are electrically connected, and the data system management module (5), the early warning processing module (6) and the staff module (7) are electrically connected, the data module (9) and the state display module (10) are electrically connected.

2. The intelligent detection and determination system for a friction hoist rope according to claim 1, characterized in that: the data system management module (5) is internally provided with a parameter comparison module (51), a data analysis module (52) and a data processing module (53), the parameter comparison module (51) is electrically connected with the data analysis module (52), and the data analysis module (52) is electrically connected with the data processing module (53).

3. The intelligent detection and determination system for a friction hoist rope according to claim 1, characterized in that: be equipped with early warning module (61) and processing module (62) in early warning processing module (6), be equipped with early warning suggestion module (63) and early warning maintenance module (64) in early warning module (61), be equipped with intelligence in processing module (62) and stop module (65), early warning processing module (6), early warning module (61), processing module (62), early warning suggestion module (63), early warning maintenance module (64) and intelligence stop module (65) and are electric connection.

4. The intelligent detection and determination system for a friction hoist rope according to claim 3, characterized in that: be equipped with wireless transmission module (66) in processing module (62), be equipped with urgent maintenance module (71), maintenance processing state module (72) and maintenance confirmation module (73) in staff's module (7), wireless transmission module (66) with staff's module (7) signal connection, urgent maintenance module (71), maintenance processing state module (72) and maintenance confirmation module (73) are electric connection.

5. The intelligent detection and determination system for a friction hoist rope according to claim 3, characterized in that: the early warning device of the early warning prompt module (63) is a warning lamp and a voice prompt alarm.

6. The intelligent detection and determination system for a friction hoist rope according to claim 1, characterized in that: the employee module (7) is a client installed in a mobile phone or a computer of an employee.