CN208980233U - A kind of concrete mixing plant intelligent diagnostics hoisting system - Google Patents
A kind of concrete mixing plant intelligent diagnostics hoisting system Download PDFInfo
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- CN208980233U CN208980233U CN201821643899.9U CN201821643899U CN208980233U CN 208980233 U CN208980233 U CN 208980233U CN 201821643899 U CN201821643899 U CN 201821643899U CN 208980233 U CN208980233 U CN 208980233U
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- wirerope
- mixing plant
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Abstract
The utility model discloses a kind of concrete mixing plant intelligent diagnostics hoisting systems, including speed reducer, reel, wirerope, promote hopper, lift carriage, the top of lift carriage is arranged in speed reducer, hopper is promoted to be arranged below lift carriage, the output shaft of reel connection speed reducer, wirerope one end connects reel, other end connection promotes hopper, system further includes torque measuring molality block, data analysis module, wire rope standard module, alarm module, the side of reel is arranged in torque measuring molality block, torque measuring molality block connects reel, the lower section of reel is arranged in wire rope standard module, steel wire penetrating wire rope standard module, the data analysis module is arranged in lift carriage, torque measuring molality block, wire rope standard module, alarm module connects data analysis module.This system both can real-time monitoring wirerope stress condition, can also real-time monitoring wirerope abrasion condition, prevent the pendant bucket accident caused by stress is excessive or serious wear of wirerope.
Description
Technical field
The utility model relates to concrete mixing plant technical field of auxiliary equipment more particularly to a kind of concrete mixing plant intelligence
Hoisting system can be diagnosed.
Background technique
The concrete mixing plant of elevator bucket material-uploading style has equipment volume small and the installation convenient advantage of transition, therefore again
By the favor of place limited users.Since elevator bucket feeding is heavy load starting, strip operation, if running protection measure is endless
It is kind, once occur that wire rope breaking, elevator bucket falls will likely cause the heavy losses of property and personal injury.The detection of wirerope
Relying primarily on manual inspection wirerope, whether there is or not the developings such as wound, fracture of wire, not only time-consuming and laborious by manually checking, also to wirerope
Inside can not check, only visual examination.How accurately and reliably wirerope to be detected, how anti-falling stop bucket hidden danger subtracts
The labor intensity of light work personnel becomes the urgent need to solve the problem for promoting bucket type mixing plant.
Summary of the invention
The utility model in view of the deficiencies of the prior art, develops a kind of concrete mixing plant intelligent diagnostics hoisting system
System starts in terms of detection Hopper Weight automatically and automatic detection steel rope abrasion situation two, it is super to eliminate wire rope breaking, hopper
The pendant bucket hidden danger caused again improves elevator bucket reliability of operation.
The technical solution of the utility model solution technical problem are as follows: on the one hand, the embodiments of the present invention provide one
Kind concrete mixing plant intelligent diagnostics hoisting system, including speed reducer, reel, wirerope, promotion hopper, lift carriage,
The top of lift carriage is arranged in speed reducer, promotes hopper and is arranged below lift carriage, and reel connects the output shaft of speed reducer,
Wirerope one end connects reel, other end connection promotes hopper, and the concrete mixing plant intelligent diagnostics hoisting system is also
Including torque measuring molality block, data analysis module, wire rope standard module, alarm module, torque measuring molality block is arranged in reel
Side, torque measuring molality block connects reel, and wire rope standard module is arranged in the lower section of reel, the inspection of steel wire penetrating wirerope
Module is surveyed, the data analysis module is arranged in lift carriage, torque measuring molality block, wire rope standard module, alarm module
Connect data analysis module.Torque measuring molality block is transmitted to data analysis module by force information, and the stress for analyzing wirerope is
It is no overweight, when overweight, alarm module alarm;The abrasion condition of wire rope standard module real-time monitoring wirerope, when wirerope is ground
When damage is more than safe range, data analysis module controls alarm module alarm.
As optimization, the torque measuring molality block includes torque sensor.
As optimization, the wire rope standard module includes wire rope tester.
As optimization, the alarm module includes buzzer or flash lamp.
As optimization, the data analysis module includes controller, and controller is built-in with steel rope abrasion database, torque
Sensor connects controller, the control port connection controller of buzzer or flash lamp with the data port of wire rope tester.
The effect provided in utility model content is only the effect of embodiment, rather than whole effects that utility model is all
Fruit, above-mentioned technical proposal have the following advantages that or the utility model has the advantages that this system both can real-time monitoring wirerope stress condition, can also
The abrasion condition of real-time monitoring wirerope prevents the pendant bucket accident caused by stress is excessive or serious wear of wirerope, reduces people
Work detects the uncertainty of wirerope, reduces worker's working strength, improves the reliability of system, and safety has very
Apparent Social benefit and economic benefit has good application value.
Detailed description of the invention
Fig. 1 is a kind of overall construction drawing of embodiment of the utility model.
Wherein: 1, speed reducer, 2, reel, 3, torque measuring molality block, 4, data analysis module, 5, wirerope, 6, wirerope
Detection module, 7, promotion hopper, 8, lift carriage, 9, alarm module.
Specific embodiment
In order to clearly illustrate the technical characterstic of this programme, below by specific embodiment, and its attached drawing is combined, to this
Utility model is described in detail.Following disclosure provides many different embodiments or example is used to realize the utility model
Different structure.In order to simplify the disclosure of the utility model, hereinafter the component of specific examples and setting are described.This
Outside, the utility model can in different examples repeat reference numerals and/or letter.This repetition is in order to simplified and clear
Purpose itself does not indicate the relationship between discussed various embodiments and/or setting.It should be noted that illustrated in the accompanying drawings
Component be not drawn necessarily to scale.The utility model be omitted the description to known assemblies and treatment technology and process to avoid
It is unnecessarily limiting the utility model.
Fig. 1 is an embodiment of the present invention, as shown, a kind of concrete mixing plant intelligent diagnostics hoisting
The top of lift carriage 8 is arranged in system, including speed reducer 1, reel 2, wirerope 5, promotion hopper 7, lift carriage 8, speed reducer 1
Portion promotes hopper 7 and is arranged below lift carriage 8, and reel 2 connects the output shaft of speed reducer 1, and 5 one end of wirerope connects reel
2, other end connection promotes hopper 7, and the concrete mixing plant intelligent diagnostics hoisting system further includes torque measuring molality block
3, the side of reel 2, torque is arranged in data analysis module 4, wire rope standard module 6, alarm module 9, torque measuring molality block 3
Check weighing module 3 connects reel 2, and the lower section of reel 2 is arranged in wire rope standard module 6, and wirerope 5 passes through wire rope standard module
6, the data analysis module 4 is arranged in lift carriage 8, torque measuring molality block 3, wire rope standard module 6, alarm module 9
Connect data analysis module 4.The torque measuring molality block 3 includes torque sensor.The wire rope standard module 6 includes steel wire
Rope detector.The alarm module 9 includes buzzer or flash lamp.The data analysis module 4 includes controller, in controller
It is equipped with steel rope abrasion database, torque sensor connects controller, buzzer or sudden strain of a muscle with the data port of wire rope tester
The control port of light lamp connects controller.
Torque measuring molality block 3 is transmitted to data analysis module 4 by force information, and whether the stress for analyzing wirerope 5 is overweight,
When overweight, alarm module 9 is alarmed;The abrasion condition of 6 real-time monitoring wirerope of wire rope standard module, when steel rope abrasion is more than
When safe range, data analysis module 4 controls alarm module 9 and alarms.This system both can real-time monitoring wirerope stress condition,
Can also real-time monitoring wirerope abrasion condition, prevent the pendant bucket accident caused by stress is excessive or serious wear of wirerope, subtract
The uncertainty of few artificial detection wirerope, reduces worker's working strength, improves the reliability of system, safety has
Obviously Social benefit and economic benefit has good application value.
Although above-mentioned be described in conjunction with specific embodiment of the attached drawing to utility model, not to the utility model
The limitation of protection scope, based on the technical solution of the present invention, those skilled in the art do not need to pay creativeness
The various modifications or changes that working can make are still within the scope of the present invention.
Claims (5)
1. a kind of concrete mixing plant intelligent diagnostics hoisting system, including speed reducer (1), reel (2), wirerope (5), mention
Hopper (7), lift carriage (8) are risen, speed reducer (1) setting promotes hopper (7) setting and promoted at the top of lift carriage (8)
Below rack (8), reel (2) connects the output shaft of speed reducer (1), and wirerope (5) one end connects reel (2), other end connection
It is promoted hopper (7), it is characterized in that: the concrete mixing plant intelligent diagnostics hoisting system further includes torque measuring molality block
(3), data analysis module (4), wire rope standard module (6), alarm module (9), torque measuring molality block (3) are arranged in reel
(2) side, torque measuring molality block (3) connect reel (2), and wire rope standard module (6) is arranged in the lower section of reel (2), steel
Cord (5) passes through wire rope standard module (6), and the data analysis module (4) is arranged on lift carriage (8), torque check weighing
Module (3), wire rope standard module (6), alarm module (9) connection data analysis module (4).
2. a kind of concrete mixing plant intelligent diagnostics hoisting system according to claim 1, characterized in that the torsion
Square check weighing module (3) includes torque sensor.
3. a kind of concrete mixing plant intelligent diagnostics hoisting system according to claim 2, characterized in that the steel
Cord detection module (6) includes wire rope tester.
4. a kind of concrete mixing plant intelligent diagnostics hoisting system according to claim 3, characterized in that the report
Alert module (9) include buzzer or flash lamp.
5. a kind of concrete mixing plant intelligent diagnostics hoisting system according to claim 4, characterized in that the number
It include controller according to analysis module (4), controller is built-in with steel rope abrasion database, torque sensor and wire rope tester
Data port connect controller, the control port of buzzer or flash lamp connects controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821643899.9U CN208980233U (en) | 2018-10-09 | 2018-10-09 | A kind of concrete mixing plant intelligent diagnostics hoisting system |
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CN201821643899.9U CN208980233U (en) | 2018-10-09 | 2018-10-09 | A kind of concrete mixing plant intelligent diagnostics hoisting system |
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CN208980233U true CN208980233U (en) | 2019-06-14 |
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CN201821643899.9U Active CN208980233U (en) | 2018-10-09 | 2018-10-09 | A kind of concrete mixing plant intelligent diagnostics hoisting system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111835149A (en) * | 2020-07-20 | 2020-10-27 | 洛阳洛信矿山机器有限公司 | Mine hoisting system health state monitoring method based on main shaft measuring point strain |
IT202100001355A1 (en) * | 2021-01-25 | 2022-07-25 | Mauro Service Impianti S R L | LIFTING MACHINERY AND RELATED LIFTING PROCESS |
EP4067285A1 (en) * | 2021-03-29 | 2022-10-05 | Sumitomo Heavy Industries Construction Cranes Co., Ltd. | Monitoring device for winch drum |
-
2018
- 2018-10-09 CN CN201821643899.9U patent/CN208980233U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111835149A (en) * | 2020-07-20 | 2020-10-27 | 洛阳洛信矿山机器有限公司 | Mine hoisting system health state monitoring method based on main shaft measuring point strain |
IT202100001355A1 (en) * | 2021-01-25 | 2022-07-25 | Mauro Service Impianti S R L | LIFTING MACHINERY AND RELATED LIFTING PROCESS |
EP4067285A1 (en) * | 2021-03-29 | 2022-10-05 | Sumitomo Heavy Industries Construction Cranes Co., Ltd. | Monitoring device for winch drum |
US11772943B2 (en) | 2021-03-29 | 2023-10-03 | Sumitomo Heavy Industries Construction Cranes Co., Ltd. | Monitoring device for winch drum |
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