CN214934077U - Full-automatic efficient bottle stacking machine - Google Patents

Abstract

The utility model discloses a full-automatic high-efficient sign indicating number bottle machine is including advancing bottle mechanism, automatic push mechanism, empty bottle arrangement chain way platform, embracing bottle moving mechanism, layer baffle storage compartment, sign indicating number bottle mechanism and bottom plate storage compartment, and this sign indicating number bottle machine still is equipped with control computer and maintenance operation walking board, and the operation of the whole equipment of control computer automatic control can be maintained on the maintenance operation walking board when breaking down. Has the advantages that: embrace bottle moving mechanism and only do lateral shifting and do not carry out the lift action, avoid the centre gripping unstability or the too big scratch bottle of centre gripping strength, improved production efficiency, automated production avoids the secondary pollution of manual operation to the bottle.

Description

Full-automatic efficient bottle stacking machine

Technical Field

The utility model belongs to empty bottle pile up neatly equipment field, in particular to full-automatic high-efficient sign indicating number bottle machine.

Background

The automatic pile up neatly equipment of current adopts conveying platform direct transmission more, and a large amount of empty bottles pile up and produce the bottle of falling easily on the platform, need the manual work to hold up the bottle when producing the bottle of falling, produce secondary pollution easily, simultaneously through the lift pile up neatly when embracing the bottle to the pile up neatly station, embrace the bottle easy fish tail bottle when tight, the vibration that produces when embracing the bottle pine leads to the bottle to drop easily, leads to whole production process inefficiency, and can not thoroughly break away from manual work.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the technical problem to be solved by the utility model is to provide a full-automatic high-efficiency bottle stacking machine which can not fall bottles and can efficiently and quickly stack bottles in the bottle feeding process, and comprises a bottle feeding mechanism, an automatic arrangement pushing mechanism, an empty bottle arrangement chain channel platform, a bottle holding moving mechanism, a layer partition plate storage bin, a bottle stacking mechanism, a bottom plate storage bin and a frame, wherein the bottle feeding mechanism, the automatic arrangement pushing mechanism, the empty bottle arrangement chain channel platform and the bottle holding moving mechanism are all arranged on the frame, the bottle feeding mechanism is provided with a bottle feeding chain channel, the automatic arrangement pushing mechanism is provided with a bottle pushing frame, the lower end of the bottle pushing frame is fixedly provided with the bottle feeding mechanism, the side end of the bottle pushing frame is provided with a lifting mechanism, the bottle feeding mechanism is arranged in parallel with the bottle feeding chain channel, one side of the empty bottle arrangement chain channel platform is provided with the automatic arrangement pushing mechanism, the other side of the bottle holding moving mechanism, the bottle stacking mechanism is positioned under the bottle holding moving mechanism, one side of the bottle stacking mechanism is provided with a bottom supporting plate storage bin for conveying the bottom supporting plate for the bottle stacking mechanism, and the other side of the bottle stacking mechanism is provided with a layer partition plate storage bin for providing a layer partition plate for the bottle stacking mechanism.

Further, a bottle feeding tunnel is arranged at the lower end of the bottle feeding mechanism, a dislocation stop mechanism is arranged on one side of the bottle feeding mechanism, a bottle feeding chain channel is arranged on the other side of the bottle feeding mechanism, the bottle feeding tunnel is communicated with the bottle feeding chain channel, self-sliding chain plates are arranged under the bottle feeding tunnel and the bottle feeding chain channel, a bottle pushing cylinder is fixed on the lifting mechanism, a dislocation cylinder is arranged on the dislocation stop mechanism, and the dislocation arrangement of empty bottles is controlled by controlling the stroke of the dislocation cylinder.

Further, empty bottle arrangement chain says that platform one side is equipped with automatic arrangement push mechanism, and the opposite side is equipped with embraces a bottle moving mechanism, should embrace a bottle moving mechanism including setting up two slide rails in empty bottle arrangement chain way platform both sides relatively, two be equipped with between the slide rail and embrace a bottle mechanism, embrace a fixed layer baffle suction means that is equipped with in bottle mechanism left side, it is equipped with the removal gear motor that the bottle mechanism removed is embraced in the control to embrace on embracing a bottle moving mechanism.

Further, send bottle mechanism still including advancing bottle baffle, full bottle inductor and stop mechanism, it is a plurality of to advance the bottle chain way advance a certain distance in bottle baffle interval and mutual parallel arrangement and form, full bottle inductor is established send the left end of bottle mechanism, stop mechanism establishes the right-hand member that sends bottle mechanism, full bottle inductor control stop mechanism cuts the bottle and carries.

Further, the empty bottle arranging chain channel platform comprises an arranging chain channel, a first stopping mechanism and a second stopping mechanism, the arranging chain channel is divided into a bottle pushing storage position, an arranging storage position and a waiting storage position by the first stopping mechanism and the second stopping mechanism, the first stopping mechanism and the second stopping mechanism are both provided with lifting cylinders, and a conveying motor is arranged on the side face of the arranging chain channel.

Further, layer baffle storage compartment includes that layer baffle stores frame, synchronous guide rail of lift, layer baffle fork arm and layer baffle elevator motor, one side that layer baffle stored frame is equipped with the synchronous guide rail of lift, layer baffle fork arm slidable establishes on the synchronous guide rail of lift, the synchronous guide rail rear side of lift is equipped with layer baffle elevator motor.

Further, the bottle stacking mechanism comprises a lifting frame, the side ends of two sides of the lifting frame are respectively provided with a double-row chain, the upper end and the lower end of the double-row chain are respectively connected to the rack through shafts, the two sides of the double-row chain are respectively provided with a lifting gear motor and two gear motors, the lifting gear motors are connected through universal coupling transmission rods to enable the double-row chain to lift synchronously, and the bottle stacking mechanism is located at the lower end of the bottle holding moving mechanism.

Further, bottom plate storage compartment includes main frame, output chain way, fork board mechanism, side guide post and layer board elevator motor, the output chain way is established at the bottom of main frame and is extended to the hoisting frame, the main frame is inboard to be equipped with a plurality of side guide posts along the periphery, still be equipped with fork board mechanism and layer board elevator motor on the main frame.

Further, the frame includes load-bearing platform, bottle feeding mechanism, automatic arrangement push mechanism, empty bottle arrangement chain way platform and embrace the bottle moving mechanism and all fix at load-bearing platform, the frame side is equipped with the step and maintains the operation walking board, be equipped with the control computer in the frame.

Furthermore, the bottle feeding mechanism and the bottle feeding tunnel are made of high-strength non-metal materials and are integrally formed.

Furthermore, a dislocation cylinder is arranged on the dislocation stop mechanism, and the dislocation arrangement of the empty bottles is controlled by controlling the stroke of the dislocation cylinder.

The utility model discloses following beneficial effect has:

1. the utility model adopts the automatic arrangement pushing mechanism to carry out dislocation arrangement on the empty bottles, and is simultaneously provided with the bottle feeding chain channel and the bottle feeding tunnel, so that the empty bottles can not fall down in the conveying process, and the dislocation arrangement ensures that the bottles are loaded tightly and stably, thereby being beneficial to stable stacking;

2. the adoption is embraced bottle and pile up neatly the separation, embraces the layer baffle suction means that bottle moving mechanism set up its tip behind with empty bottle lateral shifting to the assigned position and absorbs the layer baffle simultaneously, and when embracing bottle moving mechanism to return, the assigned position is placed to the layer baffle that layer baffle suction means will absorb, and empty bottle need not to descend and can accomplish the pile up neatly, makes the high-efficient stable going on of pile up neatly.

Drawings

FIG. 1 is a perspective view of a fully automatic and efficient bottle stacking machine;

FIG. 2 is a block diagram of a bottle feeding mechanism and an automatic aligning and pushing mechanism;

FIG. 3 is a block diagram of a bottle entry tunnel;

FIG. 4 is a schematic diagram of an empty bottle unscrambling link platform;

FIG. 5 is a block diagram of a bottle holding moving mechanism;

FIG. 6 is a block diagram of a storage compartment for the deck partitions;

FIG. 7 is a block diagram of a bottle stacking mechanism;

fig. 8 is a structural view of the pallet storage compartment.

Wherein:

1. the bottle feeding mechanism 11, the bottle feeding chain channel 12, the bottle feeding clapboard 13, the full bottle inductor 14, the stopping mechanism 15 and the self-sliding chain plate;

2. the automatic arrangement pushing mechanism 21, the bottle pushing frame 22, the bottle feeding mechanism 221, the bottle feeding tunnel 23, the lifting mechanism 24, the dislocation stopping mechanism 241, the dislocation cylinder 25 and the bottle pushing cylinder;

3. an empty bottle sorting chain channel platform 31, a sorting chain channel 311, a bottle pushing storage position 312, a sorting storage position 313, a waiting storage position 32, a first stopping mechanism 33, a second stopping mechanism 34, a conveying motor 35 and a lifting cylinder;

4. a bottle holding moving mechanism 41, a layer of partition plate sucking mechanism 42, a bottle holding mechanism 43, a slide rail 44 and a moving speed reducing motor;

5. a layer partition storage bin 51, a layer partition storage rack 52, a lifting synchronous guide rail 53, a layer partition fork rod 54 and a layer partition lifting motor;

6. the bottle stacking mechanism comprises a bottle stacking mechanism 61, a lifting speed reducing motor 62, a universal coupling transmission rod 63, double rows of chains 64 and a lifting frame;

7. a bottom supporting plate storage bin 71, a main frame 72, an output chain channel 73, a fork plate mechanism 74, a side edge guide column 75 and a supporting plate lifting motor;

8. frame, 81, bearing platform, 82, step ladder, 9, maintenance operation walking platform.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

As shown in figure 1, the full-automatic efficient bottle stacking machine comprises a bottle feeding mechanism 1, an automatic arrangement pushing mechanism 2, an empty bottle arranging chain channel platform 3, a bottle holding moving mechanism 4, a layer partition storage bin 5, a bottle stacking mechanism 6 and a bottom supporting plate storage bin 7, and is further provided with a maintenance operation walking platform 9, and when a fault occurs, the maintenance operation walking platform 9 can be maintained.

As shown in fig. 2 and fig. 3, the bottle feeding mechanism 1 includes bottle feeding partition plates 12, a full bottle sensor 13 and a stop mechanism 14, the bottle feeding chain path 11 is formed by arranging a plurality of bottle feeding partition plates 12 in parallel at a certain distance, the full bottle sensor 13 is arranged at the left end of the bottle feeding mechanism 1, the stop mechanism 14 is arranged at the right end of the bottle feeding mechanism 1, the full bottle sensor 13 controls the stop mechanism 14 to stop bottle conveying, and when bottles enter a certain number, the full bottle sensor 13 stops conveying the bottles by the stop mechanism 14 after detecting a feedback signal through the sensor.

The automatic arrangement pushing mechanism 2 is provided with a bottle pushing frame 21, a bottle feeding mechanism 22, a lifting mechanism 23, a dislocation stop mechanism 24 and a bottle pushing cylinder 25, the lower end of the bottle feeding mechanism 22 is provided with a bottle feeding tunnel 221, one side of the bottle feeding mechanism 22 is provided with the dislocation stop mechanism 24, the other side is provided with a bottle feeding chain channel 11, the bottle feeding tunnel 221 is communicated with the bottle feeding chain channel 11, self-sliding chain plates 15 are respectively arranged below the bottle feeding tunnel 221 and the bottle feeding chain channel 11, the bottle feeding mechanism 22 is fixed at the lower end of the bottle pushing frame 21, the side end of the bottle pushing frame 21 is provided with the lifting mechanism 23, the bottle pushing cylinder 25 is fixed on the lifting mechanism 23, bottles reach the bottle feeding tunnel 221 through the bottle feeding chain channel 11, when all the bottle feeding tunnels 221 are full of bottles, the bottle pushing cylinder 25 drives the bottle feeding mechanism 22 to integrally move to the empty bottle arranging chain channel platform 3, meanwhile, the lifting mechanism 23 lifts the bottle feeding mechanism 22 to separate the bottles from the bottle feeding tunnel 221, and then the bottle pushing cylinder 25 drives the bottle feeding mechanism 22 to return to the original position, the bottle feeding mechanism 22 and the bottle feeding tunnel 221 are made of high-strength non-metal materials and are integrally formed, the dislocation stopping mechanism 24 is provided with a dislocation cylinder 241, and the dislocation arrangement of empty bottles is controlled by controlling the stroke of the dislocation cylinder 241.

As shown in fig. 4, the empty bottle sorting chain path platform 3 includes a sorting chain path 31, a first stopping mechanism 32 and a second stopping mechanism 33, the first stopping mechanism 32 and the second stopping mechanism 33 divide the sorting chain path 31 into a bottle pushing storage position 311, a sorting storage position 312 and a waiting storage position 313, the first stopping mechanism 32 and the second stopping mechanism 33 are both provided with a lifting cylinder 35, a conveying motor 34 is arranged on the side surface of the sorting chain path 31, the bottle pushing frame 21 pushes the bottles into the empty bottle sorting chain path platform 3 to enter the bottle pushing storage position 311, the first stopping mechanism 32 limits the bottles in the bottle pushing storage position 311, when the number of the bottles reaches a set number, the lifting cylinder 35 controls the first stopping mechanism 32 to rise to enable the bottles to enter the sorting storage position 312, the first stopping mechanism 32 descends, and at this time, the first stopping mechanism 32 and the second stopping mechanism 33 control the bottles to stop at the sorting storage position 312, and similarly, when the number of the bottles in the sorting storage position 312 reaches the set number after multiple times of conveying, the second stop mechanism 33 is raised and the bottles are moved by the sorting chain 31 to the waiting storage 313.

As shown in fig. 5, the bottle holding moving mechanism 4 includes two slide rails 43 oppositely disposed on two sides of the empty bottle sorting chain platform 3, a bottle holding mechanism 42 is disposed between the two slide rails 43, a layer partition board sucking mechanism 41 is fixed on the left side of the bottle holding mechanism 42, a moving speed reducing motor 44 for controlling the movement of the bottle holding mechanism 42 is fixed on the bottle holding moving mechanism 4, when the number of bottles on the waiting storage position 313 reaches a set number, the moving speed reducing motor 44 controls the bottle holding mechanism 42 to move rightwards to reach the upper end of the waiting storage position 313, a lifting cylinder 35 disposed on the bottle holding mechanism 42 controls the bottle holding mechanism 42 to lower and hold the empty bottles tightly, the lifting cylinder 35 controls the bottle holding mechanism 42 to lift and move to the leftmost end, the bottle holding mechanism 42 is disposed on the bottle stacking mechanism 6, the layer partition board sucking mechanism 41 is disposed on the layer partition board storage bin 5, at this time, the layer partition board sucking mechanism 41 sucks the layer partition board on the layer partition board storage bin 5, the bottle holding mechanism 42 places the whole layer of bottles on the bottom supporting plate on the bottle stacking mechanism 6, when the bottle holding mechanism 42 moves to the rightmost end, the layer partition plate suction mechanism 41 reaches the upper end of the placed whole layer of bottles, the bottle holding mechanism 42 reaches the upper end of the waiting storage position 313, and the operation is repeated in a circulating mode.

As shown in fig. 6, the layer partition storage bin 5 includes a layer partition storage rack 51, a lifting synchronous guide rail 52, a layer partition fork rod 53 and a layer partition lifting motor 54, one side of the layer partition storage rack 51 is provided with the lifting synchronous guide rail 52, the layer partition fork rod 53 is slidably arranged on the lifting synchronous guide rail 52, the layer partition lifting motor 54 is arranged on the rear side of the lifting synchronous guide rail 52, the layer partition is placed on the layer partition fork rod 53, when the layer partition suction mechanism 41 reaches the upper end of the layer partition and sucks a layer partition, the layer partition lifting motor 54 drives the layer partition fork rod 53 to ascend at the synchronous guide rail 52, and the positioning of the layer partition suction position is realized.

As shown in fig. 7, the bottle stacking mechanism 6 comprises a lifting frame 64, the side ends of both sides of the lifting frame 64 are provided with double rows of chains 63, the upper and lower ends of the double rows of chains 63 are connected to the frame 8, the upper ends of the double rows of chains 63 arranged on both sides are connected to lifting gear motors 61, the two lifting gear motors 61 are connected through a universal shaft coupling transmission rod 62 to make the double rows of chains 63 lift synchronously, the bottle stacking mechanism 6 is located at the lower end of the bottle holding moving mechanism 4, the bottom plate is placed on the lifting frame 64, the bottom pallets on the lift frame 64 are lifted to a position horizontal to the finishing chain path 31 by the lift reduction motor 61, when the bottle holding mechanism 42 moves to the leftmost end, the bottom supporting plate receives the whole layer of bottles, the layer separating plate suction mechanism 41 reaches the upper end of the placed whole layer of bottles, and the layer partition plate is placed at the upper end of the received whole layer of bottles, and at the moment, the lifting speed-reducing motor 61 controls the lifting frame 64 to descend, so that the layer partition plate at the upper end of the bottles is horizontal to the tidying chain channel 31.

As shown in fig. 8, the bottom pallet storage compartment 7 includes a main frame 71, an output chain path 72, a fork mechanism 73, side guide posts 74, and a pallet lift motor 75, the output chain path 72 is disposed at the lowermost end of the main frame 71 and extends to the lift frame 64, a plurality of side guide posts 74 are disposed along the periphery inside the main frame 71, the main frame 71 is further provided with the fork mechanism 73 and the pallet lift motor 75, when in use, a plurality of stacked bottom pallets are placed on the output chain path 72 by a forklift, the side guide posts 74 disposed along the periphery guide, the second bottom pallet is forked by the fork mechanism 73, the entire bottom pallet is lifted by the lift pallet lift motor 75, only the bottom pallet is placed on the output chain path 72, and the bottom pallet is fed to the lift frame 64 by the output chain path 72.

The utility model discloses a high position operation can also be carried out to another kind of embodiment, add frame 8 this moment, frame 8 includes load-bearing platform 81 and step 82, will send bottle mechanism 1, automatic arrangement push mechanism 2, empty bottle arrangement chain way platform 3, embrace bottle moving mechanism 4 and layer baffle storing compartment 5 and all establish on load-bearing platform 81, ink bottle mechanism 6 establishes under load-bearing platform 81 and is in the low level, bottom plate storing compartment 7 establishes in frame 8 left side, step 82 sets up in load-bearing platform 81 side, output chain way 72 is located the low level and extends to hoisting frame 64, high position operation can be carried out this moment, the workman can go up to load-bearing platform 81 through step 82 and detect the behavior.

The above is only the preferred embodiment of the present invention, the present invention is not limited to the above embodiment, there may be local minor structural modification in the implementation process, if it is right that various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, and belong to the claims and the equivalent technical scope of the present invention, then the present invention is also intended to include these modifications and variations.

Claims (10)

1. The utility model provides a full-automatic high-efficient sign indicating number bottle machine, includes that send bottle mechanism (1), automatic push mechanism (2), empty bottle arrangement chain way platform (3), embrace bottle moving mechanism (4), layer baffle storage compartment (5), sign indicating number bottle mechanism (6), bottom plate storage compartment (7) and frame (8), send bottle mechanism (1), automatic push mechanism (2), empty bottle arrangement chain way platform (3) and embrace bottle moving mechanism (4) and all set in on frame (8), its characterized in that: send bottle mechanism (1) to be equipped with into bottle chain way (11), automatic arrange push mechanism (2) and be equipped with and push away bottleholder (21), it is fixed with into bottle mechanism (22) to push away bottleholder (21) lower extreme, and the side is equipped with hoist mechanism (23), advance bottle mechanism (22) with advance bottle chain way (11) and set up side by side, empty bottle arrangement chain way platform (3) one side is equipped with automatic arrangement push mechanism (2), and the opposite side is equipped with embraces bottle moving mechanism (4), sign indicating number bottle mechanism (6) are located and embrace bottle moving mechanism (4) down, one side of sign indicating number bottle mechanism (6) is equipped with bottom plate storage compartment (7) for sign indicating number bottle mechanism (6) transport bottom plate, and the opposite side is equipped with layer baffle storage compartment (5) that provide layer baffle for sign indicating number bottle mechanism (6).

2. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: advance bottle mechanism (22) lower extreme and be equipped with into bottle tunnel (221), advance bottle mechanism (22) one side and be equipped with dislocation stop mechanism (24), the opposite side is equipped with into bottle chain way (11), advance bottle tunnel (221) with advance bottle chain way (11) and be linked together, it all is equipped with from smooth link joint (15) under bottle tunnel (221) and the bottle chain way (11) of advancing, be fixed with on hoist mechanism (23) and push away a bottle cylinder (25), be equipped with dislocation cylinder (241) on dislocation stop mechanism (24), through the stroke control empty bottle dislocation array of control dislocation cylinder (241).

3. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: embrace bottle moving mechanism (4) including relative two slide rails (43) that set up in empty bottle arrangement chain way platform (3) both sides, two be equipped with between slide rail (43) and embrace bottle mechanism (42), it is fixed on bottle mechanism (42) left side to be equipped with layer baffle suction means (41) to embrace, it embraces the removal gear motor (44) that bottle mechanism (42) removed to be equipped with the control on bottle moving mechanism (4).

4. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: send bottle mechanism (1) still including advancing bottle baffle (12), full bottle inductor (13) and stop mechanism (14), it is a plurality of to advance bottle chain way (11) advance a certain distance in bottle baffle (12) interval and mutual parallel arrangement and form, full bottle inductor (13) are established send the left end of bottle mechanism (1), stop mechanism (14) and establish at the right-hand member that sends bottle mechanism (1), full bottle inductor (13) control stops mechanism (14) and cuts the bottle and carry.

5. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: empty bottle arrangement chain way platform (3) are including arrangement chain way (31), first stop mechanism (32) and second stop mechanism (33) are separated arrangement chain way (31) for push away bottle storage position (311), arrangement storage position (312) and wait to store position (313), first stop mechanism (32) and second stop mechanism (33) all are equipped with lift cylinder (35), arrangement chain way (31) side is equipped with conveying motor (34).

6. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: layer baffle storage compartment (5) store frame (51), lift synchronous guide rail (52), layer baffle fork arm (53) and layer baffle elevator motor (54) including the layer baffle, one side that frame (51) was stored to the layer baffle is equipped with lift synchronous guide rail (52), layer baffle fork arm (53) slidable is established on lift synchronous guide rail (52), lift synchronous guide rail (52) rear side is equipped with layer baffle elevator motor (54).

7. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: bottle stacking mechanism (6) include hoisting frame (64), the side of hoisting frame (64) both sides all is equipped with double chain (63), the equal hub connection in both ends is in frame (8) about double chain (63), and both sides set up the upper end of double chain (63) all is connected with promotion gear motor (61), two it connects the messenger through universal shaft coupling transfer pole (62) to promote gear motor (61) double chain (63) synchronous lift, bottle stacking mechanism (6) are located the lower extreme of embracing bottle moving mechanism (4).

8. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: bottom plate storage compartment (7) include main frame (71), output chain way (72), fork board mechanism (73), side guide post (74) and layer board elevator motor (75), output chain way (72) are established at the bottom of main frame (71) and are extended to hoisting frame (64), main frame (71) inboard is equipped with a plurality of side guide posts (74) along the periphery, still be equipped with fork board mechanism (73) and layer board elevator motor (75) on main frame (71).

9. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: be equipped with load-bearing platform (81) on frame (8), send bottle mechanism (1), automatic push mechanism (2), empty bottle arrangement chain way platform (3) and embrace bottle moving mechanism (4) and all fix at load-bearing platform (81), frame (8) side is equipped with step (82) and maintenance operation walking board (9).

10. The full-automatic efficient bottle stacking machine according to claim 1, characterized in that: the bottle feeding mechanism (22) and the bottle feeding tunnel (221) are made of high-strength non-metal materials and are integrally formed.

Images