CN214926297U - Heating vulcanization mould of laminated rubber support - Google Patents
Heating vulcanization mould of laminated rubber support Download PDFInfo
- Publication number
- CN214926297U CN214926297U CN202023234064.8U CN202023234064U CN214926297U CN 214926297 U CN214926297 U CN 214926297U CN 202023234064 U CN202023234064 U CN 202023234064U CN 214926297 U CN214926297 U CN 214926297U
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- Prior art keywords
- module
- heating
- laminated rubber
- flange board
- rubber support
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 32
- 238000004073 vulcanization Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000009413 insulation Methods 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 230000005674 electromagnetic induction Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 34
- 238000010030 laminating Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses a heating vulcanization mould utensil of stromatolite rubber support, including the mould body that is used for heating vulcanization stromatolite rubber support, stromatolite rubber support comprises upper flange board, lower flange board, multilayer rubber layer and multilayer steel deck, multilayer rubber layer multilayer steel deck in turn the superpose set up in the upper flange board with between the lower flange board, the mould body include a plurality of modules, a plurality of modules with the upper flange board the die cavity is enclosed in the cooperation of lower flange board, set up flutedly on the medial surface of module, install a plurality of solenoid that is used for heating the steel deck in the recess. The utility model discloses an electromagnetic induction heating can be to the even rapid heating of steel deck in the stromatolite rubber bearing, and the heat of steel sheet can directly transmit the rubber layer to realize high-speed vulcanization, effectively solved and vulcanize inhomogeneous problem.
Description
Technical Field
The utility model relates to a vulcanization mould utensil technical field especially relates to a heating vulcanization mould utensil of stromatolite rubber support.
Background
The laminated rubber support is a circular block formed by laminating rubber and an interlayer steel plate in a layered manner and vulcanizing and bonding the rubber and the interlayer steel plate at high temperature. The laminated rubber support has larger vertical bearing capacity and smaller horizontal rigidity, is generally used for supporting the weight of a structure and connecting an upper structure and a lower structure, and plays a role in blocking upward propagation of horizontal movement energy of an earthquake. As shown in fig. 1, the structure of the laminated rubber mount is schematically illustrated, and the laminated rubber mount is composed of an upper flange plate, a lower flange plate, a rubber layer, and a steel plate layer.
At present, a flat vulcanizing machine is adopted for producing the laminated rubber support, a mold with the laminated rubber support is arranged between an upper heating plate and a lower heating plate of the vulcanizing machine, heat conduction oil is conveyed to the flat vulcanizing machine through a pipeline, the flat vulcanizing machine is heated in a heat transfer mode, then the steel laminated rubber support mold is heated, and finally heat is transferred to the laminated rubber support to be heated inside. The method has the following defects: firstly, rubber is a poor heat conductor, in the heat transfer process, the part close to the upper flange plate and the lower flange plate is heated firstly, the heating time is long, and the temperature is higher than the temperature of the central position of the laminated rubber support, so that the vulcanization of the laminated rubber support is not uniform, particularly, the part close to the upper flange plate and the lower flange plate is vulcanized and the part far away from the upper flange plate and the lower flange plate is not vulcanized, so that the separation of a rubber layer and a steel plate layer of the laminated rubber support is caused, and the service life is short; secondly, the heat processing technology causes that a plurality of devices need to be heated in the heat transfer process, the heat transfer efficiency is not high, the fuel cost is increased in the production process, and meanwhile, the environmental protection cost is increased due to the combustion of a boiler; thirdly, the last hot plate of vulcanizer can dispel the heat with hot plate down, not only causes calorific loss, influences the vulcanization effect, and in hot summer, the heat of going up hot plate and hot plate effluvium down has improved the interior temperature of workshop greatly moreover, and operating personnel's operational environment is more abominable, needs further to adopt cooling equipment such as fan. Thus, a solution is urgently needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to above-mentioned problem, provide a heating vulcanization mould utensil of stromatolite rubber support to solve the problem that proposes among the above-mentioned background art.
The utility model aims at realizing through the following technical scheme:
the heating and vulcanizing mold for the laminated rubber support comprises a mold body for heating and vulcanizing the laminated rubber support, wherein the laminated rubber support is composed of an upper flange plate, a lower flange plate, multiple rubber layers and multiple steel plate layers, the multiple rubber layers and the multiple steel plate layers are alternately arranged between the upper flange plate and the lower flange plate in an overlapped mode, the mold body comprises multiple modules, the upper flange plate and the lower flange plate are matched to enclose a mold cavity, a groove is formed in the inner side end face of each module, and a plurality of electromagnetic coils used for heating the steel plate layers are installed in the groove.
As an optimized proposal of the utility model, the notch of the groove is provided with an insulated heat insulation board.
As an optimized scheme of the utility model, the tank bottom of recess is provided with the shielding layer.
As a preferred embodiment of the present invention, the electromagnetic coil is located between the insulating thermal insulation board and the shielding layer.
As a preferred embodiment of the present invention, the inner side end surface of the insulating and heat-insulating board is flush with the inner side end surface of the module.
As an optimized scheme of the utility model, the shielding layer is the aluminium shielding layer.
As a preferred scheme of the utility model, the mould body comprises first module, second module, be provided with planar structure's first laminating portion in the first module, correspond in the second module the position of first laminating portion is provided with planar structure's second laminating portion.
The beneficial effects of the utility model are that, compared with the prior art, the utility model discloses an electromagnetic induction heating can be to the even rapid heating of steel deck in the stromatolite rubber support, and the heat of steel sheet can directly transmit the rubber layer to realize high-speed vulcanization, effectively solved and vulcanize inhomogeneous problem.
Drawings
FIG. 1 is a schematic structural view of a laminated rubber mount;
FIG. 2 is a schematic structural view of a heated vulcanizing mold for a laminated rubber mount;
FIG. 3 is a cross-sectional view of a heated vulcanization mold for a laminated rubber mount;
fig. 4 is a schematic structural diagram of a module.
In the figure:
1. a mold body; 2. an upper flange plate; 3. a lower flange plate; 4. a rubber layer; 5. a steel plate layer; 6. a first module; 7. a second module; 8. insulating and heat insulating boards; 9. a shielding layer; 10. an electromagnetic coil; 11. and (4) a groove.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings. It is to be understood that the embodiments described herein are merely illustrative of the present invention and are not limiting thereof.
Referring to fig. 2 to 4, fig. 2 is a schematic structural view of a heating and vulcanizing mold for a laminated rubber support; FIG. 3 is a cross-sectional view of a heated vulcanization mold for a laminated rubber mount; fig. 4 is a schematic structural diagram of a module.
In this embodiment, a heating vulcanization mold for a laminated rubber support includes a mold body 1 for heating vulcanization of the laminated rubber support, the laminated rubber support is composed of an upper flange plate 2, a lower flange plate 3, multiple rubber layers 4 and multiple steel plate layers 5, the multiple rubber layers 4 and the multiple steel plate layers 5 are alternately stacked and arranged between the upper flange plate 2 and the lower flange plate 3, the mold body 1 is composed of a first module 6 and a second module 7, the first module 6, the second module 7, the upper flange plate 2 and the lower flange plate 3 cooperate to enclose a mold cavity, grooves 11 are formed on an inner side end surface of the first module 6 and an inner side end surface of the second module 7, insulating heat insulation plates 8 are arranged at notches of the grooves 11, an inner side end surface of the insulating heat insulation plate 8 located at the notches of the grooves 11 formed in the first module 6 is flush with an inner side end surface of the first module 6, the end face of the inner side of the insulated heat-insulating plate 8 positioned at the notch of the groove 11 formed in the second module 7 is flush with the end face of the inner side of the second module 7, a shielding layer 9 is arranged at the bottom of the groove 11, and a plurality of electromagnetic coils 10 used for heating the steel plate layer 5 are arranged between the insulated heat-insulating plate 8 and the shielding layer 9 in the groove 11.
Specifically, in this embodiment, the shielding layer 9 is an aluminum shielding layer, and the shielding layer 9 is attached to the bottom of the groove 11 to shield the magnetic field to prevent the mold body 1 from generating heat by induction.
In this embodiment, the insulating board 8 is made of a metal material or a non-metal material that does not contain iron, cobalt, or nickel, thereby avoiding the magnetic shielding phenomenon.
Specifically, in this embodiment, the first module 6 is provided with a first attaching portion having a planar structure, and the second module 7 is provided with a second attaching portion having a planar structure at a position corresponding to the first attaching portion.
When the heating and vulcanizing mold of the laminated rubber support works, the laminated rubber support is positioned in a magnetic field, when the magnetic field passes through the steel plate layer 5 in the laminated rubber support, the steel plate layer 5 generates heat, and a plurality of heat sources can be formed in the laminated rubber support due to the fact that the plurality of steel plate layers 5 are arranged in the laminated rubber support. Specifically, electromagnetic coil 10 produces alternating magnetic field, and steel sheet layer 5 is arranged in it and is cut the alternating magnetic line of force to produce the electric current of alternation, the vortex promptly in object inside, the vortex makes the high-speed random motion of the atom of object inside, and the atom collides mutually, rubs and produces heat energy, and then plays the effect of heating steel sheet layer 5, and the heat of steel sheet layer 5 can directly pass to in the rubber layer 4, thereby makes the whole rapid heating up of stromatolite rubber support to vulcanization temperature, realizes high-speed vulcanization.
The above embodiments have been merely illustrative of the basic principles and features of the present invention, and the present invention is not limited by the above embodiments, and does not depart from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims.
Claims (7)
1. The utility model provides a heating vulcanization mould utensil of stromatolite rubber support, includes the mould body that is used for heating vulcanization stromatolite rubber support, stromatolite rubber support comprises upper flange board, lower flange board, multilayer rubber layer and multilayer steel sheet layer, multilayer rubber layer, multilayer steel sheet layer superpose in turn set up in between upper flange board and the lower flange board, the mould body includes a plurality of modules, a plurality of modules with upper flange board, the cooperation of lower flange board enclose into the die cavity, its characterized in that: the module is characterized in that a groove is formed in the end face of the inner side of the module, and a plurality of electromagnetic coils used for heating the steel plate layer are mounted in the groove.
2. The heating vulcanization mold for laminated rubber mount according to claim 1, characterized in that: and an insulating and heat insulating plate is arranged at the notch of the groove.
3. A heating vulcanization mold for laminated rubber mount according to claim 2, characterized in that: and a shielding layer is arranged at the bottom of the groove.
4. A heating vulcanization mold for laminated rubber mount according to claim 3, characterized in that: the electromagnetic coil is located between the insulated heat insulation board and the shielding layer.
5. The heating vulcanization mold for laminated rubber mount according to claim 4, wherein: and the end surface of the inner side of the insulated heat insulation board is flush with the end surface of the inner side of the module.
6. The heating vulcanization mold for laminated rubber mount according to claim 5, characterized in that: the shielding layer is an aluminum shielding layer.
7. A heated vulcanizing mold for laminated rubber mount according to any one of claims 1 to 6, characterized in that: the mould body comprises a first module and a second module, wherein a first attaching portion of a planar structure is arranged on the first module, and a second attaching portion of the planar structure is arranged at a position, corresponding to the first attaching portion, on the second module.
Priority Applications (1)
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CN202023234064.8U CN214926297U (en) | 2020-12-28 | 2020-12-28 | Heating vulcanization mould of laminated rubber support |
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CN202023234064.8U CN214926297U (en) | 2020-12-28 | 2020-12-28 | Heating vulcanization mould of laminated rubber support |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112693048A (en) * | 2020-12-28 | 2021-04-23 | 无锡锦和科技有限公司 | Heating vulcanization mould of laminated rubber support |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112693048A (en) * | 2020-12-28 | 2021-04-23 | 无锡锦和科技有限公司 | Heating vulcanization mould of laminated rubber support |
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Address after: No. 18, Dongchang Road, Dongbei Tang, Xishan District, Wuxi City, Jiangsu Province, 214191 Patentee after: Wuxi Quanjinhe Technology Co.,Ltd. Address before: 214191 Jinwang Road, Dongbei tangziwang village, Xishan District, Wuxi City, Jiangsu Province Patentee before: WUXI JINHE TECHNOLOGY Co.,Ltd. |