CN112693048A - Heating vulcanization mould of laminated rubber support - Google Patents
Heating vulcanization mould of laminated rubber support Download PDFInfo
- Publication number
- CN112693048A CN112693048A CN202011582983.6A CN202011582983A CN112693048A CN 112693048 A CN112693048 A CN 112693048A CN 202011582983 A CN202011582983 A CN 202011582983A CN 112693048 A CN112693048 A CN 112693048A
- Authority
- CN
- China
- Prior art keywords
- laminated rubber
- module
- heating
- rubber support
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 30
- 238000004073 vulcanization Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000009413 insulation Methods 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 230000005674 electromagnetic induction Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 35
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Abstract
The invention discloses a heating vulcanization mould of a laminated rubber support, which comprises a mould body for heating and vulcanizing the laminated rubber support, wherein the laminated rubber support is composed of an upper flange plate, a lower flange plate, a plurality of rubber layers and a plurality of steel plate layers, the plurality of rubber layers and the plurality of steel plate layers are alternately overlapped and arranged between the upper flange plate and the lower flange plate, the mould body comprises a plurality of modules, the upper flange plate and the lower flange plate are matched to enclose a mould cavity, the inner side end surface of each module is provided with a groove, and a plurality of electromagnetic coils for heating the steel plate layers are arranged in the grooves. The invention adopts electromagnetic induction heating, can uniformly and quickly heat the steel plate layer in the laminated rubber support, and the heat of the steel plate can be directly transferred into the rubber layer, thereby realizing high-speed vulcanization and effectively solving the problem of nonuniform vulcanization.
Description
Technical Field
The invention relates to the technical field of vulcanization molds, in particular to a heating vulcanization mold of a laminated rubber support.
Background
The laminated rubber support is a circular block formed by laminating rubber and an interlayer steel plate in a layered manner and vulcanizing and bonding the rubber and the interlayer steel plate at high temperature. The laminated rubber support has larger vertical bearing capacity and smaller horizontal rigidity, is generally used for supporting the weight of a structure and connecting an upper structure and a lower structure, and plays a role in blocking upward propagation of horizontal movement energy of an earthquake. As shown in fig. 1, the structure of the laminated rubber mount is schematically illustrated, and the laminated rubber mount is composed of an upper flange plate, a lower flange plate, a rubber layer, and a steel plate layer.
At present, a flat vulcanizing machine is adopted for producing the laminated rubber support, a mold with the laminated rubber support is arranged between an upper heating plate and a lower heating plate of the vulcanizing machine, heat conduction oil is conveyed to the flat vulcanizing machine through a pipeline, the flat vulcanizing machine is heated in a heat transfer mode, then the steel laminated rubber support mold is heated, and finally heat is transferred to the laminated rubber support to be heated inside. The method has the following defects: firstly, rubber is a poor heat conductor, in the heat transfer process, the part close to the upper flange plate and the lower flange plate is heated firstly, the heating time is long, and the temperature is higher than the temperature of the central position of the laminated rubber support, so that the vulcanization of the laminated rubber support is not uniform, particularly, the part close to the upper flange plate and the lower flange plate is vulcanized and the part far away from the upper flange plate and the lower flange plate is not vulcanized, so that the separation of a rubber layer and a steel plate layer of the laminated rubber support is caused, and the service life is short; secondly, the heat processing technology causes that a plurality of devices need to be heated in the heat transfer process, the heat transfer efficiency is not high, the fuel cost is increased in the production process, and meanwhile, the environmental protection cost is increased due to the combustion of a boiler; thirdly, the last hot plate of vulcanizer can dispel the heat with hot plate down, not only causes calorific loss, influences the vulcanization effect, and in hot summer, the heat of going up hot plate and hot plate effluvium down has improved the interior temperature of workshop greatly moreover, and operating personnel's operational environment is more abominable, needs further to adopt cooling equipment such as fan. Thus, a solution is urgently needed.
Disclosure of Invention
The present invention is directed to solving the above problems in the related art by providing a heating and vulcanizing mold for a laminated rubber mount.
The purpose of the invention is realized by the following technical scheme:
the heating and vulcanizing mold for the laminated rubber support comprises a mold body for heating and vulcanizing the laminated rubber support, wherein the laminated rubber support is composed of an upper flange plate, a lower flange plate, multiple rubber layers and multiple steel plate layers, the multiple rubber layers and the multiple steel plate layers are alternately arranged between the upper flange plate and the lower flange plate in an overlapped mode, the mold body comprises multiple modules, the upper flange plate and the lower flange plate are matched to enclose a mold cavity, a groove is formed in the inner side end face of each module, and a plurality of electromagnetic coils used for heating the steel plate layers are installed in the groove.
As a preferable scheme of the present invention, an insulating thermal baffle is disposed at a notch of the groove.
As a preferable scheme of the present invention, a shielding layer is disposed at a groove bottom of the groove.
In a preferred embodiment of the present invention, the electromagnetic coil is located between the insulated heat insulating board and the shielding layer.
In a preferred embodiment of the present invention, an inner end surface of the insulating and heat-insulating board is flush with an inner end surface of the module.
As a preferable aspect of the present invention, the shielding layer is an aluminum shielding layer.
As a preferable aspect of the present invention, the mold body is composed of a first mold block and a second mold block, the first mold block is provided with a first bonding portion having a planar structure, and the second mold block is provided with a second bonding portion having a planar structure at a position corresponding to the first bonding portion.
Compared with the prior art, the invention has the beneficial effects that the electromagnetic induction heating is adopted, the steel plate layer in the laminated rubber support can be uniformly and rapidly heated, the heat of the steel plate can be directly transferred into the rubber layer, thus realizing high-speed vulcanization and effectively solving the problem of non-uniform vulcanization.
Drawings
FIG. 1 is a schematic structural view of a laminated rubber mount;
FIG. 2 is a schematic structural view of a heated vulcanizing mold for a laminated rubber mount;
FIG. 3 is a cross-sectional view of a heated vulcanization mold for a laminated rubber mount;
fig. 4 is a schematic structural diagram of a module.
In the figure:
1. a mold body; 2. an upper flange plate; 3. a lower flange plate; 4. a rubber layer; 5. a steel plate layer; 6. a first module; 7. a second module; 8. insulating and heat insulating boards; 9. a shielding layer; 10. an electromagnetic coil; 11. and (4) a groove.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings. It is to be understood that the embodiments described herein are illustrative only and are not limiting upon the present invention.
Referring to fig. 2 to 4, fig. 2 is a schematic structural view of a heating and vulcanizing mold for a laminated rubber support; FIG. 3 is a cross-sectional view of a heated vulcanization mold for a laminated rubber mount; fig. 4 is a schematic structural diagram of a module.
In this embodiment, a heating vulcanization mold for a laminated rubber support includes a mold body 1 for heating vulcanization of the laminated rubber support, the laminated rubber support is composed of an upper flange plate 2, a lower flange plate 3, multiple rubber layers 4 and multiple steel plate layers 5, the multiple rubber layers 4 and the multiple steel plate layers 5 are alternately stacked and arranged between the upper flange plate 2 and the lower flange plate 3, the mold body 1 is composed of a first module 6 and a second module 7, the first module 6, the second module 7, the upper flange plate 2 and the lower flange plate 3 cooperate to enclose a mold cavity, grooves 11 are formed on an inner side end surface of the first module 6 and an inner side end surface of the second module 7, insulating heat insulation plates 8 are arranged at notches of the grooves 11, an inner side end surface of the insulating heat insulation plate 8 located at the notches of the grooves 11 formed in the first module 6 is flush with an inner side end surface of the first module 6, the end face of the inner side of the insulated heat-insulating plate 8 positioned at the notch of the groove 11 formed in the second module 7 is flush with the end face of the inner side of the second module 7, a shielding layer 9 is arranged at the bottom of the groove 11, and a plurality of electromagnetic coils 10 used for heating the steel plate layer 5 are arranged between the insulated heat-insulating plate 8 and the shielding layer 9 in the groove 11.
Specifically, in this embodiment, the shielding layer 9 is an aluminum shielding layer, and the shielding layer 9 is attached to the bottom of the groove 11 to shield the magnetic field to prevent the mold body 1 from generating heat by induction.
In this embodiment, the insulating board 8 is made of a metal material or a non-metal material that does not contain iron, cobalt, or nickel, thereby avoiding the magnetic shielding phenomenon.
Specifically, in this embodiment, the first module 6 is provided with a first attaching portion having a planar structure, and the second module 7 is provided with a second attaching portion having a planar structure at a position corresponding to the first attaching portion.
When the heating and vulcanizing mold of the laminated rubber support works, the laminated rubber support is positioned in a magnetic field, when the magnetic field passes through the steel plate layer 5 in the laminated rubber support, the steel plate layer 5 generates heat, and a plurality of heat sources can be formed in the laminated rubber support due to the fact that the plurality of steel plate layers 5 are arranged in the laminated rubber support. Specifically, electromagnetic coil 10 produces alternating magnetic field, and steel sheet layer 5 is arranged in it and is cut the alternating magnetic line of force to produce the electric current of alternation, the vortex promptly in object inside, the vortex makes the high-speed random motion of the atom of object inside, and the atom collides mutually, rubs and produces heat energy, and then plays the effect of heating steel sheet layer 5, and the heat of steel sheet layer 5 can directly pass to in the rubber layer 4, thereby makes the whole rapid heating up of stromatolite rubber support to vulcanization temperature, realizes high-speed vulcanization.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but rather is susceptible to various changes and modifications without departing from the spirit and scope of the invention, which changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims.
Claims (7)
1. The utility model provides a heating vulcanization mould utensil of stromatolite rubber support, includes the mould body that is used for heating vulcanization stromatolite rubber support, stromatolite rubber support comprises upper flange board, lower flange board, multilayer rubber layer and multilayer steel sheet layer, multilayer rubber layer, multilayer steel sheet layer superpose in turn set up in between upper flange board and the lower flange board, the mould body includes a plurality of modules, a plurality of modules with upper flange board, the cooperation of lower flange board enclose into the die cavity, its characterized in that: the module is characterized in that a groove is formed in the end face of the inner side of the module, and a plurality of electromagnetic coils used for heating the steel plate layer are mounted in the groove.
2. The heating vulcanization mold for laminated rubber mount according to claim 1, characterized in that: and an insulating and heat insulating plate is arranged at the notch of the groove.
3. A heating vulcanization mold for laminated rubber mount according to claim 2, characterized in that: and a shielding layer is arranged at the bottom of the groove.
4. A heating vulcanization mold for laminated rubber mount according to claim 3, characterized in that: the electromagnetic coil is located between the insulated heat insulation board and the shielding layer.
5. The heating vulcanization mold for laminated rubber mount according to claim 4, wherein: and the end surface of the inner side of the insulated heat insulation board is flush with the end surface of the inner side of the module.
6. The heating vulcanization mold for laminated rubber mount according to claim 5, characterized in that: the shielding layer is an aluminum shielding layer.
7. A heated vulcanizing mold for laminated rubber mount according to any one of claims 1 to 6, characterized in that: the mould body comprises a first module and a second module, wherein a first attaching portion of a planar structure is arranged on the first module, and a second attaching portion of the planar structure is arranged at a position, corresponding to the first attaching portion, on the second module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011582983.6A CN112693048A (en) | 2020-12-28 | 2020-12-28 | Heating vulcanization mould of laminated rubber support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011582983.6A CN112693048A (en) | 2020-12-28 | 2020-12-28 | Heating vulcanization mould of laminated rubber support |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112693048A true CN112693048A (en) | 2021-04-23 |
Family
ID=75511330
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011582983.6A Pending CN112693048A (en) | 2020-12-28 | 2020-12-28 | Heating vulcanization mould of laminated rubber support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112693048A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786282A (en) * | 2013-05-10 | 2014-05-14 | 彭勃 | Rapid vulcanization die for building lamination shock insulation rubber bearing |
| CN104526932A (en) * | 2014-12-12 | 2015-04-22 | 丰泽工程橡胶科技开发股份有限公司 | High-speed vulcanization method of hysteresis permeation thermal field of laminated rubber bearing |
| CN108312398A (en) * | 2018-04-19 | 2018-07-24 | 北京大学 | Electromagnetism curing system |
| CN208681882U (en) * | 2018-04-19 | 2019-04-02 | 北京大学 | Rubber support vulcanization plant |
| CN214926297U (en) * | 2020-12-28 | 2021-11-30 | 无锡锦和科技有限公司 | Heating vulcanization mould of laminated rubber support |
-
2020
- 2020-12-28 CN CN202011582983.6A patent/CN112693048A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786282A (en) * | 2013-05-10 | 2014-05-14 | 彭勃 | Rapid vulcanization die for building lamination shock insulation rubber bearing |
| CN104526932A (en) * | 2014-12-12 | 2015-04-22 | 丰泽工程橡胶科技开发股份有限公司 | High-speed vulcanization method of hysteresis permeation thermal field of laminated rubber bearing |
| CN108312398A (en) * | 2018-04-19 | 2018-07-24 | 北京大学 | Electromagnetism curing system |
| CN208681882U (en) * | 2018-04-19 | 2019-04-02 | 北京大学 | Rubber support vulcanization plant |
| CN214926297U (en) * | 2020-12-28 | 2021-11-30 | 无锡锦和科技有限公司 | Heating vulcanization mould of laminated rubber support |
Non-Patent Citations (1)
| Title |
|---|
| 王社良主编: "《工程结构抗震》", 31 January 2016, 北京工业出版社, pages: 289 - 290 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105728541B (en) | A kind of coil electromagnetic pulse forming device and method of sheet metal | |
| CN103990798A (en) | High-temperature powder bed system for laser additive manufacture | |
| CN103538188B (en) | Tyre vulcanization outer mold electromagnetic induction heater | |
| CN214926297U (en) | Heating vulcanization mould of laminated rubber support | |
| KR101932783B1 (en) | Preform fabrication apparatus, fabrication method, and preform fabricated with same method | |
| KR20150100732A (en) | Device and method for heating a mould or tool | |
| CN103861932B (en) | A kind of building mortion of thermoplastic glass fiber reinforced aramid aluminiumlaminates and method | |
| CN100490591C (en) | Vulcanizer and melamine ware former electromagnetic heating method and apparatus | |
| CN112693048A (en) | Heating vulcanization mould of laminated rubber support | |
| CN203542943U (en) | Electromagnetic induction heating device for outer tire vulcanization mould | |
| CN214926296U (en) | Electromagnetic induction heating mould of laminated rubber support | |
| CN202931587U (en) | Molten salt heat storage eddy current heater and molten salt heat storage tank | |
| CN206131705U (en) | Vertical vacuum furnace | |
| CN112693049A (en) | Electromagnetic induction heating mould of laminated rubber support | |
| CN212885032U (en) | 3D printing device for parts needing high-temperature preheating | |
| CN103648253A (en) | Novel thermally conductive and insulating structure | |
| CN102218830A (en) | Straight plate type electromagnetic inner-curing equipment | |
| CN202634252U (en) | Modularization power unit and transducer | |
| CN216957590U (en) | Guiding device for guiding high-temperature cable | |
| CN220903873U (en) | Vulcanizing device | |
| CN206272365U (en) | High heat conduction automobile motor stator module based on 3D phase transformation hot pipe techniques | |
| CN220946795U (en) | Electromagnetic heating energy-saving device of solid tyre vulcanizer | |
| CN204697416U (en) | A kind of electrical control cubicles internal partition structure | |
| CN202192746U (en) | Electromagnetic heating device used on turntable machine | |
| CN209365567U (en) | The efficient hot-press arrangement of film-covered iron |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: No. 18, Dongchang Road, Dongbei Tang, Xishan District, Wuxi City, Jiangsu Province, 214191 Applicant after: Wuxi Quanjinhe Technology Co.,Ltd. Address before: 214191 Jinwang Road, Dongbei tangziwang village, Xishan District, Wuxi City, Jiangsu Province Applicant before: WUXI JINHE TECHNOLOGY Co.,Ltd. |
|
| CB02 | Change of applicant information |