CN214926264U - PMMA resin model cleaning system - Google Patents

PMMA resin model cleaning system Download PDF

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Publication number
CN214926264U
CN214926264U CN202121151391.9U CN202121151391U CN214926264U CN 214926264 U CN214926264 U CN 214926264U CN 202121151391 U CN202121151391 U CN 202121151391U CN 214926264 U CN214926264 U CN 214926264U
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dosing
water
water supply
water storage
pipeline
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CN202121151391.9U
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赵祥启
赵祥来
栗自斌
雷丽永
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Tangshan Hexiang Intelligent Technology Co Ltd
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Tangshan Hexiang Intelligent Technology Co Ltd
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Abstract

A PMMA resin model cleaning system comprises a main frame, wherein a water storage system, a medicine adding system, a water supply system and an electric control system are arranged on the main frame; the electric control system is arranged outside the system, and the main frame is of a double-layer frame structure and comprises an upper layer platform and a lower layer platform; the water storage system is arranged on the upper-layer platform, and the dosing system and the water supply system are arranged on the lower-layer platform; the systems are connected by adopting hoses. This novel simple structure improves the activity of model micropore to wash the mud granule as far as in the micropore, extension PMMA resin model life-span can improve the shaping body quality.

Description

PMMA resin model cleaning system
Technical Field
The utility model belongs to the technical field of the sanitary ware high pressure forming model uses technique and specifically relates to a cleaning system for PMMA resin model.
Background
At present, due to the continuous development of a high-pressure forming technology, in order to meet the full-automatic production of complex products of the conjoined toilet, according to the mold splitting requirement, the parting performance of part of the mold splitting is required, and more importantly, the requirement of mechanical clamping is also met. Because the domestic high-pressure model technology generally adopts a silica sand resin model, the diameter of micropores and the slurry granularity tend to be coordinated and unified gradually, but for the PMMA resin model, the difference between the aperture and the slurry granularity is large, and the micropores are easy to block in the use process, so that the forming quality of a blank body is influenced, and the service life of the model is also influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the technical defect who mentions in the background art, provide one kind under the prerequisite of guaranteeing body shaping quality, improve PMMA resin model life's PMMA model cleaning system.
In order to achieve the above object, the utility model adopts the following technical scheme: a PMMA resin model cleaning system comprises a main frame, wherein a water storage system, a medicine adding system, a water supply system and an electric control system are arranged on the main frame; the electronic control system is arranged outside the system,
the main frame is of a double-layer frame structure and comprises an upper layer platform and a lower layer platform;
the water storage system is arranged on the upper-layer platform, and the dosing system and the water supply system are arranged on the lower-layer platform;
and the systems are connected by adopting hoses.
As a preferred technical scheme: in the main frame, a safety guardrail is arranged on the periphery of an upper platform of the main frame; the side of the main frame is provided with a ladder which enters the upper platform.
As a preferred technical scheme: the water storage system comprises a water storage tank, a water supplementing device and a heating device; the heating end of the heating device is arranged in the water storage tank, and the water supplementing device is communicated with the water storage tank through a pipeline.
As a preferred technical scheme: the water supplementing device comprises a water supplementing pipeline, a water supplementing electromagnetic valve and a liquid level detector; the liquid level detector is arranged in the water storage tank and is connected with the electric control system; and the water replenishing electromagnetic valve is connected with an electric control system for replenishing water.
As a preferred technical scheme: the dosing system comprises a dosing tank, a dosing pump, a dosing branch pipe and a dosing pipeline; the dosing tank is connected with the water supply pipeline through a pipeline, the dosing pump is arranged outside the dosing tank, and a suction inlet of the dosing pump is connected with a discharge outlet at the bottom of the dosing tank; the dosing pump is respectively connected with the water storage tank and the water supply diaphragm pump through a dosing pipeline and a heating branch pipe.
As a preferred technical scheme: the dosing pump adopts a pneumatic diaphragm pump, the dosing amount is adjusted according to the air supply pressure, and the concentration of the liquid medicine in the stainless steel water storage tank is ensured.
As a preferred technical scheme: the water supply system comprises a water supply diaphragm pump, a pressure regulating unit, a distributor and a water supply pipeline, wherein the pressure regulating unit is arranged on the water supply pipeline between the water supply diaphragm pump and the distributor.
The utility model discloses a this kind of technical scheme is to inject a certain amount of water in the water storage box to add appropriate amount of medicament (low concentration hypochlorous acid or hydrochloric acid) through charge device, under the heating system effect, the temperature of water keeps in the certain limit, after the slip casting cycle, the model cleaning system pours into a certain amount of water into in to PMMA resin model block (with the mixed liquid of medicament), and before period slip casting down, the water discharge in the block is discharged to the secondary dehydration link.
Compared with the prior art, the utility model has simple structure, can realize the accurate cleaning control of the whole cleaning system to the model (realized by the mutual limitation of each system), simultaneously mixes the medicament with the supplied water and heats the mixture to keep warm, and effectively avoids the damage of the excessive liquid medicament to the silica sand resin mold; warm water with a certain proportion is injected into the model after the grouting period is finished (namely before the next grouting period starts), so that the activity of the micropores of the model is improved, slurry particles in the micropores are washed clean as far as possible, the service life of the PMMA resin model is prolonged, and the quality of a formed blank body can be improved.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a schematic diagram of the present invention.
In the figure: the device comprises a main water supply pipeline 1, a dosing tank 2, a dosing pump 3, a dosing pipeline 4, a dosing branch pipe 5, a pressure regulating unit 6, an auxiliary water supply pipeline 7, a water supply branch pipe 8, a water supplementing electromagnetic valve 9, a heating device 10, a water storage tank 11, a water supply diaphragm pump 12, a distributor 13, a safety ladder 14, a main frame 15, an upper platform 16, a lower platform 17 and a safety guardrail 18.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
In the description of the present invention, it is to be understood that the terms "middle portion", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the two elements may be connected directly or indirectly through an intermediate medium, or the two elements may be connected internally or in an interaction relationship, and unless otherwise specifically defined, the specific meaning of the above terms in the present invention may be understood by those skilled in the art according to specific situations.
Referring to the attached drawings 1-3, the PMMA resin model cleaning system disclosed in the present invention comprises a main water supply pipeline 1, a dosing tank 2, a dosing pump 3, a dosing pipeline 4, a dosing branch pipe 5, a pressure regulating unit 6, a subsidiary water supply pipeline 7, a water supply branch pipe 8, a water replenishing solenoid valve 9, a heating device 10, a water storage tank 11, a water supply diaphragm pump 12, a distributor 13, a safety ladder 14, a main frame 15, an upper platform 16, a lower platform 17, and a safety barrier 18.
The PMMA resin model cleaning system comprises a main frame, wherein a water storage system, a medicine adding system, a water supply system and an electric control system are arranged on the main frame; the electronic control system is arranged outside the system. The cleaning system is used for automatically washing the high-pressure forming model, and the slurry feeding and stripping performance of the model is improved. The water storage system is arranged on an upper platform of the main frame, the dosing system and the water supply system are arranged on a lower platform of the main frame, and the electric control system is arranged outside the cleaning system and on the side face of an electric cabinet of the high-pressure forming equipment. All the systems are connected by adopting hoses to complete the operations of automatic water replenishing, automatic heating, automatic medicine injection and automatic model flushing.
As a preferred technical solution, the main frame 15 is a double-layer frame structure, and includes an upper platform 16 and a lower platform 17. The periphery of the upper platform is provided with a safety guardrail 18; the side of the main frame is provided with a ladder 14 entering the upper platform. The frame main material adopts C80 channel-section steel assembly welding to form, and thickness 5mm antiskid steel sheet is laid to upper platform, lower floor's platform, and steel sheet below welding angle steel adopts the welding mode to be connected with the frame crossbeam as the support, angle steel. The main frame is arranged on the ground equipment base and is arranged nearby according to the process requirements such as the distribution condition of a model for on-site high-pressure forming and the like.
The water storage system is arranged on the upper-layer platform, and the dosing system and the water supply system are arranged on the lower-layer platform. The water storage system comprises a water storage tank 11, a water supplementing device and a heating device, wherein the heating end of the heating device 10 is arranged inside the water storage tank 11, and the water supplementing device is communicated with the water storage tank through a pipeline to realize automatic water supplementing and automatic constant temperature adjustment.
Preferably, the water replenishing device comprises a water replenishing pipeline, a water replenishing electromagnetic valve 9 and a liquid level detector. The liquid level detector is arranged in the water storage tank 11 and is connected with an electric control system; the water replenishing electromagnetic valve is connected with the electric control system. The liquid level detector feeds back the liquid level height in the stainless steel water storage tank to the electric control system, the electric control system judges according to a liquid level setting standard, and when the liquid level is lower than a setting requirement, the water supplementing electromagnetic valve opens automatic water supplementing; when the liquid level reaches or is higher than the set height, the water replenishing electromagnetic valve is closed to stop water replenishing.
As a preferred embodiment, the heating device is composed of a heating wire, a thermocouple, a temperature controller and the like; the thermocouple collects the temperature of liquid in the water storage tank body and feeds back a signal to the temperature controller, the temperature controller judges according to a set standard, and when the temperature is lower than a set requirement, the electric heating wire supplies power for heating; when the temperature reaches or is higher than the set temperature, the electric heating wire is powered off, and the system is insulated.
As the preferred scheme, the medicine adding system consists of a medicine adding box 2, a medicine adding pump 3, a medicine adding pipeline 4 and a medicine adding branch pipe 5, so that automatic medicine adding is realized, and the concentration of the medicine in the water storage tank is ensured; a suction inlet of the dosing pump 3 is connected with a discharge outlet at the bottom of the dosing tank 2, the dosing pump is started or stopped to be synchronous with the water replenishing electromagnetic valve group 9, when the stainless steel water tank 11 replenishes water, the dosing pump 3 is synchronously started to replenish liquid medicine, and when the water storage tank 11 stops replenishing water, the dosing pump 3 is synchronously stopped; the medicine adding pump 3 adopts a pneumatic diaphragm pump, and the medicine adding amount is adjusted according to the air supply pressure so as to ensure the concentration of the liquid medicine in the water storage tank 11.
As a preferred technical scheme, the water supply system comprises a water supply diaphragm pump 12, a pressure regulating unit 6, a distributor 13 and a secondary water supply pipeline 7, wherein the pressure regulating unit 6 is arranged on the secondary water supply pipeline between the water supply diaphragm pump and the distributor. Hot water having a certain chemical concentration is injected into the PMMA resin mold through the water supply branch pipe 8 as needed. The pressure regulating unit comprises an energy accumulator 6-1, a regulating valve 6-2, a pressure gauge 6-3 and the like, and the pressure regulating valve 6-2 is regulated according to the pressure requirement for washing; the energy accumulator 6-1 is arranged in a pipeline of a water supply system, and reduces impact of output pressure of the diaphragm pump on the pipeline or components.
The systems are connected by adopting hoses.
The working process of the utility model is as follows:
according to the requirement of the mold washing effect, the pressure of the medicine adding pump is adjusted to determine the concentration of the liquid medicine, and the temperature is set to control the stainless steel water storage tank heating device, so that the mold washing effect of the PMMA resin model is ensured.
When the stainless steel water tank is used for replenishing water, the dosing pump is started simultaneously, the water replenishing speed of the water tank and the dosing speed of the dosing pump are adjusted, and the concentration of the liquid medicine in the stainless steel water tank is controlled;
when the PMMA model is injected with water, the air inlet pipe of the model is communicated with a water injection pipeline, the water supply diaphragm pump is started, hot water with certain liquid medicine concentration is sent into the model through the water supply pipeline, the distributor and the water supply branch pipe, and the water injection time is set according to the water injection speed; after water injection is completed, the model air inlet pipe is disconnected with the water injection pipeline, and the water supply diaphragm pump is closed;
when the periodic grouting under the mold starts, under the action of an electric control system of a high-pressure forming machine, compressed air blows out water with certain liquid medicine in the PMMA resin mold through a process pipeline, and the specific time is set according to the use effect and the overall process requirement.

Claims (7)

1. A PMMA resin model cleaning system comprises a main frame, wherein a water storage system, a medicine adding system, a water supply system and an electric control system are arranged on the main frame; the electric control system is arranged outside the system and is characterized in that:
the main frame is of a double-layer frame structure and comprises an upper layer platform and a lower layer platform;
the water storage system is arranged on the upper-layer platform, and the dosing system and the water supply system are arranged on the lower-layer platform;
and the systems are connected by adopting hoses.
2. A PMMA resin mold cleaning system according to claim 1, wherein a safety fence is installed at the periphery of the upper stage in the main frame; the side of the main frame is provided with a ladder which enters the upper platform.
3. The PMMA resin mold cleaning system of claim 1, wherein the water storage system comprises a water storage tank, a water replenishing device, a heating device; the heating end of the heating device is arranged in the water storage tank, and the water supplementing device is communicated with the water storage tank through a pipeline.
4. The PMMA resin mold cleaning system of claim 3, wherein the water supplementing device comprises a water supplementing pipeline, a water supplementing electromagnetic valve and a liquid level detector; the liquid level detector is arranged in the water storage tank and is connected with the electric control system; and the water replenishing electromagnetic valve is connected with an electric control system.
5. The PMMA resin mold cleaning system of claim 1, wherein the dosing system comprises a dosing tank, a dosing pump, a dosing branch pipe and a dosing pipeline; the dosing tank is connected with the water supply pipeline through a pipeline, the dosing pump is arranged outside the dosing tank, and a suction inlet of the dosing pump is connected with a discharge outlet at the bottom of the dosing tank; the dosing pump is respectively connected with the water storage tank and the water supply diaphragm pump through a dosing pipeline and a heating branch pipe.
6. The PMMA resin mold cleaning system of claim 5, wherein the dosing pump adopts a pneumatic diaphragm pump, and the dosing amount is adjusted according to the air supply pressure, so as to ensure the concentration of the liquid medicine in the stainless steel water storage tank.
7. The PMMA resin mold cleaning system of claim 1, wherein the water supply system comprises a water supply diaphragm pump, a pressure regulating unit, a distributor and a water supply pipeline, and the pressure regulating unit is arranged on the water supply pipeline between the water supply diaphragm pump and the distributor.
CN202121151391.9U 2021-05-27 2021-05-27 PMMA resin model cleaning system Active CN214926264U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121151391.9U CN214926264U (en) 2021-05-27 2021-05-27 PMMA resin model cleaning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121151391.9U CN214926264U (en) 2021-05-27 2021-05-27 PMMA resin model cleaning system

Publications (1)

Publication Number Publication Date
CN214926264U true CN214926264U (en) 2021-11-30

Family

ID=79059703

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121151391.9U Active CN214926264U (en) 2021-05-27 2021-05-27 PMMA resin model cleaning system

Country Status (1)

Country Link
CN (1) CN214926264U (en)

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