CN214919132U

CN214919132U - Integrated device for crushing and recovering materials

Info

Publication number: CN214919132U
Application number: CN202120771574.4U
Authority: CN
Inventors: 冯学理; 杨明; 兰天; 朱煜
Original assignee: Chongqing Pengwei Petrochemical Co ltd
Current assignee: Chongqing Pengwei Petrochemical Co ltd
Priority date: 2021-04-15
Filing date: 2021-04-15
Publication date: 2021-11-30
Anticipated expiration: 2031-04-15

Abstract

The utility model discloses a comminuted retrieves integrated device, including basket filter, the blowpit, the hopper, rubbing crusher, the beating tank, explosion-proof centrifugal pump and batching jar, basket filter top is provided with basket filter top cap, basket filter bottom is provided with the blowpit, the blowpit bottom is passed through the pipeline and is connected with the hopper, hopper bottom and rubbing crusher top end fixed connection, rubbing crusher one side is provided with the motor, be provided with rubbing crusher between the output shaft of motor and the rubbing crusher, the rubbing crusher bottom is connected with the beating tank top, the beating tank bottom is passed through the pipeline and is connected with explosion-proof centrifugal pump, explosion-proof centrifugal pump one end is passed through the pipeline and is connected with the batching jar. Has the advantages that: the crusher is provided with more interlocking protection modules, so that the possibility of occurrence of process accidents and equipment accidents is effectively reduced, the beating tank and the explosion-proof centrifugal pump can be remotely controlled and monitored, a multi-dimensional operation mode is realized, the labor intensity of field personnel is reduced, and the labor efficiency is effectively improved.

Description

Integrated device for crushing and recovering materials

Technical Field

The utility model relates to a chemical process comminuted retrieves the field, particularly, relates to comminuted retrieves integrated device.

Background

At present, materials in the chemical process are generally collected by adopting a manual collection mode, materials such as woven bags are generally selected for collection according to the characteristics of the materials, but with the continuous development of modern industry, the online collection and the automatic recovery of the materials gradually become the trend of the future, in the material collection process, the materials are discharged into polyester woven bags through pipelines, a small amount of high-temperature liquid washes the materials, the filling volumes of the woven bags are slightly different, the woven bags are moved to a temporary storage position and are influenced by environmental factors, natural air drying and insolation are formed, however, the woven bags are extremely easy to break in the woven bag transfer process, the leakage of the materials is caused, secondary manual collection and transfer are required, the collection efficiency is greatly reduced, although some online collection equipment exists in the chemical application, the equipment cost is too high, and the possibility of low cost performance exists in the use process, and the automatic recovery can not be realized.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

To the problem in the correlation technique, the utility model provides a comminuted retrieves integrated device to overcome the above-mentioned technical problem that current correlation technique exists.

Therefore, the utility model discloses a specific technical scheme as follows:

material crushing retrieves integrated device, including basket filter, the blowpit, the hopper, rubbing crusher, the dressing trough, explosion-proof centrifugal pump and batching jar, basket filter top is provided with basket filter top cap, basket filter bottom is provided with the blowpit, the blowpit bottom is passed through the pipeline and is connected with the hopper, hopper bottom and rubbing crusher top end fixed connection, rubbing crusher one side is provided with the motor, be provided with rubbing crusher and construct between the output shaft of motor and the rubbing crusher, the rubbing crusher bottom is connected with the dressing trough top, the dressing trough bottom is passed through the pipeline and is connected with explosion-proof centrifugal pump, explosion-proof centrifugal pump one end is passed through the pipeline and is connected with the batching jar.

Further, in order to enable the material to be more stably poured into the discharging chute to collect the material under the action of the feeding hole, the two ends of the basket filter are respectively provided with a liquid outlet pipe, the top end and the bottom end of the basket filter are respectively provided with a feeding hole and a discharging hole, and the discharging hole is connected with the top of the discharging chute.

Further, in order to be equipped with feeding high temperature switch through the rubbing crusher, can prevent that rubbing crusher from leading to cause equipment to damage under the too high condition of material temperature, be provided with automatically regulated sword valve on feeding high-order and the low level material switch simultaneously, can manually open upper portion regulation sword valve when the feeding is low and carry out the crushed aggregates, prevent that the material level from piling up and causing equipment to block up, rubbing crusher openly both sides are provided with feeding high temperature switch and feeding high-order and low level material switch respectively.

Further, in order to prevent the crusher from being damaged by introducing the crusher under the condition of uneven feeding granularity through the use of the vibration monitoring points, the side wall of the crusher is provided with the vibration monitoring points.

Further, in order to use through the beating tank level gauge, can look over the liquid level condition through long-range, accomplish the operation real time monitoring to explosion-proof centrifugal pump, beating tank inside is provided with the beating tank level gauge.

Furthermore, in order to make the wash pipe can be at the internal water injection of beating tank to form mud fast with kibbling material, beating tank one side is provided with the wash water ooff valve, and the wash water ooff valve passes through the pipeline and is connected with wash pipe.

Furthermore, in order to enable the crushing blade to better finish crushing the materials under the action of the first rotating shaft and the second rotating shaft, so that the crushing efficiency is improved, the crushing mechanism comprises a first rotating shaft connected with one side of the motor, the other side of the first rotating shaft is movably connected with the inner wall of the crusher, a first fixed block is arranged outside one end, close to the output shaft of the motor, of the first rotating shaft, a first bevel gear is arranged outside one side, located at the first fixed block, of the first rotating shaft, a second bevel gear meshed with the first bevel gear is arranged on one side of the top end of the first bevel gear, a third bevel gear meshed with the second bevel gear is sleeved on one side, located at the first rotating shaft, of the top end of the second bevel gear, a second rotating shaft is sleeved on the other side of the third bevel gear, a second fixed block is connected with the top end of the first fixed block through a connecting frame, and one side, far away from the first bevel gear, of the second bevel gear is movably connected with the connecting frame, the connecting frame is fixedly connected with the inner wall of the pulverizer, and a plurality of pulverizing blades are arranged on the outer sides of the first rotating shaft and the second rotating shaft.

The utility model has the advantages that:

1. more interlocking protection modules are arranged through the crusher, so that the possibility of occurrence of process accidents and equipment accidents is effectively reduced.

2. The beating tank and the anti-explosion centrifugal pump can be remotely controlled and monitored, a multi-dimensional operation mode is realized, the labor intensity of field personnel is reduced, and the labor efficiency is effectively improved.

3. The hopper is reasonably matched with the automatic adjusting knife valve for use, the use of a polyester woven bag is completely cancelled, and the production cost is reduced to the reduction of field labor force, so that the improvement is remarkable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a material crushing and recycling integrated device according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a basket filter in the integrated material crushing and recycling device according to the embodiment of the present invention;

fig. 3 is a schematic structural diagram of a crusher in the material crushing and recycling integrated device according to the embodiment of the present invention;

fig. 4 is a schematic structural diagram of a beating tank in the material crushing and recycling integrated device according to the embodiment of the invention;

fig. 5 is a schematic structural diagram of a crushing mechanism in the integrated device for crushing and recycling materials according to the embodiment of the present invention.

In the figure:

1. a basket filter; 101. a liquid outlet pipe; 102. a feed inlet; 103. a discharge port; 2. a discharge chute; 3. a hopper; 4. a pulverizer; 401. a feeding high-temperature switch; 402. a high-level material feeding switch and a low-level material feeding switch; 403. vibration monitoring points; 5. a beating tank; 501. a pulping tank liquid level meter; 502. a flush water on-off valve; 6. an explosion-proof centrifugal pump; 7. a dosing tank; 8. a basket filter top cap; 9. a pipeline; 10. flushing the water pipe; 11. a motor; 12. a crushing mechanism; 1201. rotating a first shaft; 1202. a first fixed block; 1203. a first bevel gear; 1204. a second bevel gear; 1205. a third bevel gear; 1206. a second rotating shaft; 1207. a second fixed block; 1208. a connecting frame; 1209. and (4) crushing blades.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the utility model discloses an embodiment provides comminuted recovery integrated device.

The invention will now be further described with reference to the accompanying drawings and specific embodiments, as shown in figures 1-5, according to the utility model discloses comminuted retrieves integrated device, including basket filter 1, discharge chute 2, hopper 3, rubbing crusher 4, beating tank 5, explosion-proof centrifugal pump 6 and

batching jar

7, 1 top of basket filter is provided with basket

filter top cap

8, 1 bottom of basket filter is provided with

discharge chute

2, 2 bottoms of discharge chute are passed through pipeline 9 and are connected with

hopper

3, 3 bottoms of hopper and 4 top fixed connection of rubbing crusher, rubbing crusher 4 one side is provided with motor 11, be provided with rubbing crusher 12 between motor 11's output shaft and the

rubbing crusher

4, 4 bottoms of rubbing crusher are connected with 5 tops of beating tank, 5 bottoms of beating tank are passed through pipeline 9 and are connected with explosion-proof

centrifugal pump

6, 6 one end of explosion-proof centrifugal pump is passed through pipeline 9 and is connected with batching jar 7.

By means of the above-mentioned technical scheme, thereby set up more interlocking protection module through rubbing crusher 4, effectively reduce the possibility that takes place technology accident and equipment accident,

beating tank

5 and 6 accessible remote control of explosion-proof centrifugal pump, control, realize multidimension degree operation mode, reduce field personnel's intensity of labour, effectively improve labor efficiency, the installation of hopper 3 is rationally collocated with the automatically regulated knife valve and is used, thoroughly cancel the use of polyester braided bag, from reduction of manufacturing cost to the reduction of on-the-spot labour, all there is the promotion that is showing.

In an embodiment, for the basket filter 1, the outlet pipes 101 are disposed at two ends of the basket filter 1, the top end and the bottom end of the basket filter 1 are respectively provided with the feeding hole 102 and the discharging hole 103, and the discharging hole 103 is connected to the top of the discharging chute 2, so that the feeding hole 102 can more stably pour the material into the discharging chute 2 for collecting the material.

In one embodiment, for the above, the feeding high temperature switch 401 and the feeding high-level and low-level material switches 402 are respectively disposed on two sides of the front surface of the pulverizer 4, so that the feeding high temperature switch 401 is disposed on the pulverizer, the pulverizer can be prevented from being damaged by equipment due to the fact that the pulverizer is introduced under the condition of too high material temperature, meanwhile, the automatic adjusting knife valve is disposed on the feeding high-level and low-level material switches 402, the upper adjusting knife valve can be manually opened to crush materials when feeding is low, and the situation that equipment is blocked due to material level accumulation is prevented.

In one embodiment, for the pulverizer 4 described above, the side wall of the pulverizer 4 is provided with vibration monitoring points 403, so that through the use of the vibration monitoring points 403, the pulverizer can be prevented from being introduced to cause equipment damage in the event of uneven feed particle size.

In one embodiment, as for the above-mentioned beating tank 5, a beating tank liquid level meter 501 is arranged inside the beating tank 5, so that the operation of the explosion-proof centrifugal pump 6 can be monitored in real time by remotely checking the liquid level condition through the use of the beating tank liquid level meter 501.

In one embodiment, as for the above-mentioned beating tank 5, a flushing water switch valve 502 is provided at one side of the beating tank 5, and the flushing water switch valve 502 is connected with the flushing water pipe 10 through a pipe, so that the flushing water pipe 10 can be filled with water in the beating tank 5, thereby rapidly forming slurry with the pulverized material.

In one embodiment, for the above-mentioned crushing mechanism 12, the crushing mechanism 12 includes a first rotating shaft 1201 connected to one side of the motor 11, and the other side of the first rotating shaft is movably connected to the inner wall of the crusher 4, a first fixed block 1202 is provided on the outer side of one end of the first rotating shaft 1201 close to the output shaft of the motor 11, a first bevel gear 1203 is provided on the outer side of the first rotating shaft 1201 and on one side of the first fixed block 1202, a second bevel gear 1204 engaged with the first bevel gear 1204 is provided on one side of the top end of the first bevel gear 1203, a third bevel gear 1205 engaged with the second bevel gear 1204 is sleeved on the outer side of the first rotating shaft 1201 on the other side of the third bevel gear 1205, a second rotating shaft 1206 is sleeved on the outer side of the second rotating shaft 1206, the second fixed block 1207 is connected to the top end of the first fixed block 1202 through a connecting frame 1208, and the side of the second bevel gear 1204 away from the first bevel gear 1203 is movably connected to the connecting frame 1208, link 1208 and 4 inner wall fixed connection of rubbing crusher, and the outside of a axis of rotation 1201 and two 1206 of axis of rotation all is provided with a plurality of crushing blades 1209 to under the effect through a axis of rotation 1201 and two 1206 of axis of rotation, can make the better completion of crushing blade 1209 to the crushing of material, thereby improve kibbling efficiency.

For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.

In the time of practical application, at first install basket filter 1 on blowpit 2, get into in the blowpit 2 during on-the-spot manual unloading, thereby when basket filter 1 externally washes water, the sparge water is in the backward flow to batching jar 7 by the pipeline 9 of lateral part, thereby install on hopper 3 with blowpit 2, then install hopper 3 on rubbing crusher 4, thereby even send into the material and just carry out crushing-effect in rubbing crusher 4, thereby ensure that feeding and ejection of compact are balanced, install rubbing crusher 4 on beating tank 5 simultaneously, thereby combine with broken material through outside diversion, make it form stable thick liquids, then link to each other beating tank 5 with explosion-proof centrifugal pump 6, link to each other explosion-proof centrifugal pump 6 with batching jar 7, carry stable thick liquids to batching jar 7 through remote start explosion-proof centrifugal pump 6.

To sum up, with the help of the utility model discloses an above-mentioned technical scheme sets up more interlocking protection module through rubbing crusher 4, effectively reduces the possibility of taking place technology accident and equipment accident,

beating tank

5 and 6 accessible remote control of explosion-proof centrifugal pump, the control, realize multidimension degree operation mode, reduce field personnel's intensity of labour, effectively improve labor efficiency, hopper 3's installation and the reasonable collocation use of automatically regulated knife valve, thoroughly cancel the use of polyester braided bag, from reduction to the reduction of on-the-spot labour of manufacturing cost, all there is the promotion that is showing.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The integrated device for crushing and recovering materials is characterized by comprising a basket filter (1), a discharge chute (2), a hopper (3), a crusher (4), a beating tank (5), an explosion-proof centrifugal pump (6) and a batching tank (7), wherein a basket filter top cover (8) is arranged at the top end of the basket filter (1), the discharge chute (2) is arranged at the bottom end of the basket filter (1), the bottom end of the discharge chute (2) is connected with the hopper (3) through a pipeline (9), the bottom end of the hopper (3) is fixedly connected with the top end of the crusher (4), a motor (11) is arranged at one side of the crusher (4), a crushing mechanism (12) is arranged between an output shaft of the motor (11) and the crusher (4), the bottom end of the crusher (4) is connected with the top end of the beating tank (5), the bottom end of the beating tank (5) is connected with the explosion-proof centrifugal pump (6) through the pipeline (9), one end of the explosion-proof centrifugal pump (6) is connected with the batching tank (7) through the pipeline (9).

2. The integrated material crushing and recycling device according to claim 1, wherein both ends of the basket filter (1) are provided with liquid outlet pipes (101), the top end and the bottom end of the basket filter (1) are respectively provided with a feeding port (102) and a discharging port (103), and the discharging port (103) is connected with the top of the discharging chute (2).

3. The integrated device for pulverizing and recycling materials as claimed in claim 1, wherein the pulverizer (4) is provided with a feeding high-temperature switch (401) and feeding high-level and low-level material switches (402) on two sides of the front surface thereof.

4. The integrated material crushing and recycling device as claimed in claim 3, wherein the side wall of the crusher (4) is provided with vibration monitoring points (403).

5. The integrated material crushing and recycling device as claimed in claim 1, wherein a pulping tank liquid level meter (501) is arranged inside the pulping tank (5).

6. The integrated material crushing and recycling device according to claim 5, wherein a flushing water switch valve (502) is arranged on one side of the pulping tank (5), and the flushing water switch valve (502) is connected with a flushing water pipe (10) through a pipeline.

7. The integrated material crushing and recycling device according to claim 1, wherein the crushing mechanism (12) comprises a first rotating shaft (1201) connected with one side of the motor (11), the other side of the first rotating shaft is movably connected with the inner wall of the crusher (4), a first fixed block (1202) is arranged on the outer side of one end, close to the output shaft of the motor (11), of the first rotating shaft (1201), a first bevel gear (1203) is arranged on the outer side of the first rotating shaft (1201) and on one side of the first fixed block (1202), a second bevel gear (1204) meshed with the first bevel gear (1203) is arranged on one side of the top end of the first bevel gear (1203), a third bevel gear (1205) meshed with the second bevel gear (1204) is sleeved on one side of the top end of the second bevel gear (1204), a second rotating shaft (1206) is sleeved on the other side of the third bevel gear (1205) and on the outer side of the first rotating shaft (1201), a second fixing block (1207) is sleeved on the outer side of the second rotating shaft (1206), the second fixing block (1207) is connected with the top end of the first fixing block (1202) through a connecting frame (1208), one side, far away from the first bevel gear (1203), of the second bevel gear (1204) is movably connected with the connecting frame (1208), the connecting frame (1208) is fixedly connected with the inner wall of the pulverizer (4), and a plurality of pulverizing blades (1209) are arranged on the outer sides of the first rotating shaft (1201) and the second rotating shaft (1206).