CN214905670U - Novel flexible heating part - Google Patents

Novel flexible heating part Download PDF

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Publication number
CN214905670U
CN214905670U CN202120344711.6U CN202120344711U CN214905670U CN 214905670 U CN214905670 U CN 214905670U CN 202120344711 U CN202120344711 U CN 202120344711U CN 214905670 U CN214905670 U CN 214905670U
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China
Prior art keywords
fabric layer
precoat
rib net
strengthening rib
heating element
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CN202120344711.6U
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Chinese (zh)
Inventor
何洁
万昌斌
李阳
姚治强
王先龙
张博文
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Chengdu Rainbow Appliance Group Shares Co ltd
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Chengdu Rainbow Appliance Group Shares Co ltd
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Abstract

The utility model provides a novel flexible heating part, relates to the utensil field that generates heat, including the strengthening rib net, the strengthening rib net is located between first precoat and the second precoat, and heating element locates between first precoat and the strengthening rib net or between second precoat and the strengthening rib net, and the strengthening rib net is used for fixed heating element, first precoat and second precoat. Can utilize the requirement of the stretch-proofing intensity of strengthening rib net undertake the electric blanket to can play the effect of support and buffering, reduce the electric blanket deformation that leads to because of external force, the first surface fabric layer that corresponds and the optional various surface fabrics of second surface fabric layer moreover, the surface fabric undertakes the comfortable, pleasing to the eye attribute of bedding, satisfies user's comfort level requirement, has widened the optional scope of first surface fabric layer and second surface fabric layer surface fabric.

Description

Novel flexible heating part
Technical Field
The utility model relates to a flexible heating utensil field particularly, relates to a novel flexible heating part of flexible heating utensil.
Background
At present, the existing electric blanket usually adopts velvet textiles and needle-punched non-woven fabrics as fabrics, the fabrics are used as fabric layers for installing internal heating elements, and the fabric layers need to have enough tensile strength to meet the related requirements of mechanical strength in the national standard GB 4706.8. But the requirement for tensile strength limits the choice of fabric comfort and appearance.
In view of this, the present application is specifically made.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel flexible heating component, its scope that can enlarge the precoat and choose for use can enough guarantee user's comfort level, can satisfy the relevant requirement of mechanical strength in the national standard GB4706.8 again.
The embodiment of the utility model is realized like this:
a novel flexible heating component comprises a reinforcing rib net, wherein the reinforcing rib net is arranged between a first fabric layer and a second fabric layer, a heating element is arranged between the first fabric layer and the reinforcing rib net or between the second fabric layer and the reinforcing rib net, and the reinforcing rib net is used for fixing the heating element, the first fabric layer and the second fabric layer.
Furthermore, the heating element is fixedly arranged between the second fabric layer and the reinforcing rib net.
Furthermore, the novel flexible heating component also comprises a hot melt adhesive layer, wherein the hot melt adhesive layer is arranged between the heating element and the second fabric layer, and/or between the heating element and the reinforcing rib net, and/or between the first fabric layer and the heating element;
so that the first fabric layer and the second fabric layer are bonded and fixed on two sides of the reinforcing rib net, and the heating element is bonded and fixed between the second fabric layer and the reinforcing rib net.
Furthermore, the hot melt adhesive layer is sprayed between the heating element and the second fabric layer, and/or between the heating element and the reinforcing rib net, and/or between the first fabric layer and the heating element, and is in a fiber net shape.
Further, the size of the reinforcing rib net is matched with the size of the first fabric layer and the second fabric layer.
The embodiment of the utility model provides a beneficial effect is:
the embodiment of the utility model provides a novel flexible heating part can be through setting up the strengthening rib net, can enough provide the installation basis for first precoat and second precoat, can improve holistic tensile strength again, when first precoat and second precoat chooseed for use softer longitude and latitude high elasticity or ultra-thin plush, can be with the tensile effort of whole effect on the strengthening rib net to make flexible heating part whole still can satisfy the relevant requirement of mechanical strength in the national standard GB 4706.8.
Can utilize the requirement of the stretch-proofing intensity of strengthening rib net undertake electric blanket through above-mentioned design to can play the effect of support and buffering, reduce the electric blanket deformation that leads to because of external force, the first surface fabric layer and the optional various surface fabrics of second surface fabric layer that correspond moreover, the surface fabric undertakes the comfortable, pleasing to the eye attribute of bedding, satisfies user's comfort level requirement, has widened the optional scope of first surface fabric layer and second surface fabric layer surface fabric.
Generally, the embodiment of the utility model provides a novel flexible heat-generating component, its scope that can enlarge the precoat and choose for use can enough guarantee user's comfort level, can satisfy the relevant requirement of mechanical strength in the national standard GB4706.8 again.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram provided in embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram provided in embodiment 2 of the present invention;
fig. 3 is a schematic structural diagram provided in embodiment 3 of the present invention;
fig. 4 is a schematic structural diagram provided in embodiment 4 of the present invention;
fig. 5 is a schematic structural diagram provided in embodiment 5 of the present invention.
Icon: 1-reinforcing rib net, 2-first fabric layer, 3-second fabric layer, 4-hot melt adhesive layer and 5-heating element.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "parallel," "perpendicular," and the like do not require that the components be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel relative to "perpendicular," and does not mean that the structures are necessarily perfectly parallel, but may be slightly tilted.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1, the present embodiment provides a novel flexible heat generating component, including: the hot melt adhesive comprises a reinforcing rib net 1, a first fabric layer 2, a second fabric layer 3, a hot melt adhesive layer 4 and a heating element 5.
Wherein, the strengthening rib net 1 is arranged between the first fabric layer 2 and the second fabric layer 3, the heating element 5 is arranged between the first fabric layer 2 and the strengthening rib net 1 or between the second fabric layer 3 and the strengthening rib net 1, and the strengthening rib net is used for fixing the heating element 5, the first fabric layer 2 and the second fabric layer 3.
It should be noted that the reinforcing rib net 1 may be a base net, a plastic net or a fiber net for producing a carpet, and provides a mounting base for the heating element 5, the first fabric layer 2 and the second fabric layer 3, thereby ensuring the tensile strength of the flexible heating component.
It should be noted that the flexible heating component is a general name of structures such as a household electric blanket and an electric heating pad, and this embodiment is specifically in the field of household electric blankets, but is not limited to the field of household electric blankets.
Can enough provide the installation basis for heating element 5, first precoat 2 and second precoat 3 through setting up strengthening rib net 1, can improve holistic tensile strength again, when first precoat 2 and second precoat 3 chose for use softer longitude and latitude high elasticity or ultra-thin plush, can be with the effect of whole tensile effect on strengthening rib net 1 to make flexible heat-generating component whole still can satisfy the relevant requirement of mechanical strength in national standard GB 4706.8.
Can utilize strengthening rib net 1 to undertake the requirement of the tensile strength of electric blanket through above-mentioned design to can play the effect of support and buffering, reduce the electric blanket tensile deformation that leads to because of external force, the first surface fabric layer 2 that corresponds and the optional various surface fabrics of second surface fabric layer 3 in addition, the surface fabric undertakes the comfortable, pleasing to the eye attribute of bedding, satisfies user's comfort level requirement, has widened the optional scope of first surface fabric layer 2 and the 3 surface fabrics of second surface fabric layer.
Generally, the embodiment of the utility model provides a novel flexible heat-generating component, its scope that can enlarge the precoat and choose for use can enough guarantee user's comfort level, can satisfy the relevant requirement of mechanical strength in the national standard GB4706.8 again.
Specifically, in this embodiment, the heating element 5 is fixed between the second fabric layer 3 and the reinforcing mesh 1.
Further, in order to ensure that the heating element 5 can be stably installed between the second fabric layer 3 and the reinforcing rib net 1, and the situation that two parts of the heating element 5 are contacted with each other due to the displacement of the heating element 5 does not occur in use, in the embodiment, a hot melt adhesive layer 4 is specially added, and the hot melt adhesive layer 4 is arranged between the heating element 5 and the second fabric layer 3; so that the first facing material layer 2 and the second facing material layer 3 are adhesively fixed on both sides of the reinforcing bar net 1, and the heating element 5 is adhesively fixed between the second facing material layer 3 and the reinforcing bar net 1.
Can be through setting up hot melt adhesive layer 4 in second precoat 3 one side to can make heating element 5 directly glue in second precoat 3, and can also utilize hot melt adhesive layer 4, make strengthening rib net 1 and first precoat 2 all bond each other with second precoat 3, thereby make heating element 5 bonding be fixed in between strengthening rib net 1 and second precoat 3.
Through the design, the traditional wiring mode that the heating element can move in the channel can be changed into the bonding and fixing mode, so that the heating element 5 is ensured to be fixed between the reinforcing rib net 1 and the second fabric layer 3, the heating element 5 is ensured not to have a moving space, and the problem of heat accumulation caused by mutual contact of two parts of the heating element 5 due to the displacement of the heating element 5 is effectively prevented; and can utilize hot melt adhesive layer 4 also to adhere strengthening rib net 1 in second precoat 3 to the hole of hot melt adhesive infiltration strengthening rib net 1 bonds first precoat 2 in strengthening rib net 1, thereby has guaranteed the holistic reliability of flexible heat-generating component.
Specifically, in this embodiment, the hot melt adhesive layer 4 is in a fiber mesh shape and is sprayed on one side of the second fabric layer 3. Not only ensures that the hot melt layer can stably bond the heating element 5, but also ensures that the thickness of the hot melt adhesive layer 4 does not influence the whole softness and comfort.
It should be noted that the fiber net shape means that when the hot melt adhesive is sprayed out by a spray head, the fiber net shape is formed on the surface of the second fabric layer 3; the method is different from the traditional method of rolling and coating viscose or spraying in a bead shape to completely cover the bearing surface material layer (the viscose can permeate into the bearing surface material layer in the method, the comfort and the air permeability of the flexible heating part are influenced, the glue consumption is large, and the bonding effect is low).
In the embodiment, the hot melt adhesive is a moisture curing reactive polyurethane hot melt adhesive, and needs to be heated (at a heating temperature of 150-200 ℃) before being sprayed on the second fabric layer 3, so that the hot melt adhesive can be melted and sprayed on the second fabric layer 3, and meanwhile, based on the characteristics of the hot melt adhesive material, the hot melt adhesive can be guaranteed not to be heated and melted again in the use process after the flexible heating component is manufactured; thereby ensuring the reliability of the flexible heating component and prolonging the service life of the flexible heating component.
Further, in order to ensure that the reinforcing mesh 1 is matched with the first fabric layer 2 and the second fabric layer 3 in size, in this embodiment, the area of the reinforcing mesh 1 is the same as the area of the first fabric layer 2 and the second fabric layer 3.
It should be noted that, first precoat 2 and second precoat 3 are made through the size of different beds among the traditional domestic electric blanket, and multiple size is in order to adapt to different consumers' needs, and under this prerequisite, the surface of first precoat 2 and second precoat 3 is the rectangle more, and reinforcing bar net 1 adopts the rectangle with first precoat 2 and second precoat 3 matching this moment.
In this embodiment, heating element 5 is double-deck spiral line that generates heat, and double-deck spiral line arranges according to predetermineeing the route, forms the layer that generates heat with first precoat 2 and the matching of second precoat 3, and the area on the layer that generates heat is less than the area of first precoat 2 or second precoat 3.
It should be noted that the heating wire distributes according to the snakelike among the domestic electric blanket of tradition, encloses synthetic heating wire layer, and the length on heating wire layer is slightly less than the length of first precoat 2 this moment, and the width on heating wire layer is slightly less than the width of first precoat 2, and this is the conventional design in domestic electric blanket field, does not do here and describe repeatedly.
In addition, when the heating cushion is applied to the field of heating cushions and the like, the arrangement route of the heating lines can also adopt various patterns such as circles, but the corresponding circle area of the heating lines is smaller than that of the first fabric layer 2 or the second fabric layer 3.
To sum up, the utility model discloses its scope that can enlarge the precoat and choose for use can enough guarantee user's comfort level, can satisfy the relevant requirement of mechanical strength in the national standard GB4706.8 again.
Example 2
Referring to fig. 2, this embodiment is substantially the same as embodiment 1 except that the hot melt adhesive layer 4 is disposed between the reinforcing rib net 1 and the heating element 5. And (3) bonding the heating element 5 to the reinforcing rib net 1, then enabling one side of the hot melt adhesive to penetrate through the pores of the reinforcing rib net 1 and be bonded with the first fabric layer 2, and enabling the other side of the hot melt adhesive to penetrate through the gaps between the heating wires and be bonded with the second fabric layer 3.
Example 3
Referring to fig. 3, this embodiment is substantially the same as embodiment 1 except that the hot melt adhesive layer 4 is disposed between the reinforcing mesh 1 and the first fabric layer 2. The first facestock layer 2 is bonded to the reinforcing web 1 and then one side of the hot melt adhesive is bonded through the apertures of the reinforcing web 1 and the heating element 5 and the second facestock layer 3.
Example 4
Referring to fig. 4, this embodiment is substantially the same as embodiment 1 except that a hot melt adhesive layer 4 is disposed between the second fabric layer 3 and the heating element 5 and between the heating element 5 and the reinforcing mesh 1.
Example 5
Referring to fig. 5, this embodiment is substantially the same as embodiment 1 except that the hot melt adhesive layers 4 are disposed between the second fabric layer 3 and the heating element 5, between the heating element 5 and the reinforcing mesh 1, and between the first fabric layer 2 and the reinforcing mesh 1.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The novel flexible heat-generating component is characterized by comprising a reinforcing rib net, wherein the reinforcing rib net is arranged between a first fabric layer and a second fabric layer, a heat-generating element is arranged between the first fabric layer and the reinforcing rib net or between the second fabric layer and the reinforcing rib net, and the reinforcing rib net is used for fixing the heat-generating element, the first fabric layer and the second fabric layer.
2. The novel flexible heat-generating component of claim 1, wherein the heat-generating element is fixedly disposed between the second fabric layer and the reinforcing mesh.
3. The novel flexible heat-generating component according to claim 2, further comprising a hot melt adhesive layer, wherein the hot melt adhesive layer is disposed between the heat-generating element and the second fabric layer, and/or between the heat-generating element and the reinforcing mesh, and/or between the first fabric layer and the heat-generating element;
so that the first fabric layer and the second fabric layer are bonded and fixed on two sides of the reinforcing rib net, and the heating element is bonded and fixed between the second fabric layer and the reinforcing rib net.
4. The novel flexible heat-generating component according to claim 3, wherein the hot melt adhesive layer is sprayed between the heat-generating element and the second fabric layer, and/or between the heat-generating element and the reinforcing rib net, and/or between the first fabric layer and the heat-generating element, and is in a fiber net shape.
5. A novel flexible heat-generating component according to claim 1 wherein the size of the web of reinforcing ribs matches the size of the first and second coverstock layers.
CN202120344711.6U 2021-02-06 2021-02-06 Novel flexible heating part Active CN214905670U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120344711.6U CN214905670U (en) 2021-02-06 2021-02-06 Novel flexible heating part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120344711.6U CN214905670U (en) 2021-02-06 2021-02-06 Novel flexible heating part

Publications (1)

Publication Number Publication Date
CN214905670U true CN214905670U (en) 2021-11-30

Family

ID=79118793

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120344711.6U Active CN214905670U (en) 2021-02-06 2021-02-06 Novel flexible heating part

Country Status (1)

Country Link
CN (1) CN214905670U (en)

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