CN214893937U - Detection apparatus for envelope film - Google Patents
Detection apparatus for envelope film Download PDFInfo
- Publication number
- CN214893937U CN214893937U CN202120847912.8U CN202120847912U CN214893937U CN 214893937 U CN214893937 U CN 214893937U CN 202120847912 U CN202120847912 U CN 202120847912U CN 214893937 U CN214893937 U CN 214893937U
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- Prior art keywords
- rod
- welded
- paint film
- backup pad
- wire
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 30
- 239000003973 paint Substances 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 15
- 230000000007 visual effect Effects 0.000 claims description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims 5
- 238000005253 cladding Methods 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010618 wire wrap Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a detection device of a covered wire paint film, which comprises a main body component, a winding component and a detection mechanism, wherein the main body component comprises a workbench, a first supporting plate, a transverse plate, a hydraulic cylinder and a supporting seat; the winding assembly comprises a first shell, a shaft rod, a circular plate body, a first rod body, a motor and a first through hole; the middle part of the lower surface of the transverse plate is connected with a hydraulic cylinder through bolt threads, a piston rod of the hydraulic cylinder is welded with a supporting block, the bottom of the supporting block is welded with a first shell, the top wall of the interior of the first shell is connected with a motor through bolt threads, and an output shaft of the motor is welded with a shaft lever; the output shaft through the motor drives the axostylus axostyle and rotates, and the pivoted axostylus axostyle passes through the first body of rod of circular plate drive and rotates, and the wire winding test is simulated to the enameled wire through first through-hole to simulate out the wearing and tearing condition that the enameled wire film received when using, thereby guaranteed the precision of detection data.
Description
Technical Field
The utility model relates to an enameled wire technical field specifically is a detection device of enameled wire film.
Background
Traditional envelope paint film detection mode utilizes the salt solution pinhole test to detect the enameled wire usually, because the enameled wire need be around establishing on electrical apparatus usually when using, can lead to the fact wearing and tearing to the paint film of enameled wire at the in-process of establishing of winding, and then leads to the detected data to have the error, for this reason, provides the detection device of an envelope paint film.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a detection apparatus of envelope film to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a detection device for a wire-wrapping paint film comprises a main body assembly, a winding assembly and a detection mechanism, wherein the main body assembly comprises a workbench, a first supporting plate, a transverse plate, a hydraulic cylinder and a supporting seat;
the winding assembly comprises a first shell, a shaft rod, a circular plate body, a first rod body, a motor and a first through hole;
the middle part of the lower surface of the transverse plate is connected with a hydraulic cylinder through bolt threads, a piston rod of the hydraulic cylinder is welded with a supporting block, the bottom of the supporting block is welded with a first shell, the inner top wall of the first shell is connected with a motor through bolt threads, an output shaft of the motor is welded with a shaft lever, the bottom of the shaft lever penetrates through the inner side wall of the first shell and is welded with a circular plate body, two first rod bodies are symmetrically welded on the lower surface of the circular plate body, and first through holes are formed in the outer side walls of the two first rod bodies;
the front surface of the main body component is provided with a detection mechanism.
Preferably: the lower surface of the transverse plate is welded with a first supporting plate, the bottom of the first supporting plate is welded on the upper surface of the workbench, and one side of the upper surface of the workbench is rotatably connected with a rotating roller through a bearing; the upper surface of the table provides a supporting force for the bottom of the first support plate.
Preferably: the detection mechanism comprises a PLC controller, a visual sensor, an object placing plate, a display screen and an alarm lamp;
the middle part of the front surface of the first supporting plate is connected with a visual sensor through bolt threads, one side of the front surface of the first supporting plate is provided with a PLC (programmable logic controller), one side of the first supporting plate, which is far away from the PLC, is welded with an object placing plate, and the inner side wall of the object placing plate is provided with a display screen; install the display screen in putting the thing board, increased the stability of display.
Preferably: the signal output end of the vision sensor is electrically connected with the signal input end of the PLC controller through a wire, the signal output end of the PLC controller is electrically connected with the signal input end of the display screen through a wire, the electrical output end of the PLC controller is electrically connected with the electrical input end of the alarm lamp through a wire, and the bottom of the alarm lamp is in threaded connection with the upper surface of the transverse plate through a bolt; and the vision sensor transmits the data to the display screen through the PLC.
Preferably: four supporting seats are symmetrically welded at the bottom of the workbench, a second supporting plate is welded on one side of the upper surface of the workbench, and a second through hole is formed in one side of the second supporting plate; the supporting seat provides supporting force for the bottom of the workbench.
Preferably: a third supporting plate is welded on one side of the upper surface of the workbench, a third through hole is formed in one side of the third supporting plate, a second rod body is connected to the inner side wall of the third supporting plate in a sliding mode, a baffle is welded on the top of the second rod body, a rubber block is bonded to the bottom of the second rod body, and a blade is wrapped on the inner side wall of the rubber block; and extruding the enameled wire through the rubber block to fix the enameled wire.
Preferably: a spring is sleeved on the outer side wall of the second rod body, the top of the spring is welded to the lower surface of the baffle, the bottom of the spring is welded to the upper surface of the third supporting plate, a second shell is welded to the upper surface of the workbench, and a storage battery is mounted on the inner bottom wall of the second shell; the storage battery is arranged in the second shell, so that the stability of the storage battery is improved.
Preferably: the electric cutting machine is characterized in that an ammeter is mounted on the upper surface of the workbench, a reservoir is connected to the inner side wall of the workbench in a sliding mode, a copper block is bonded to the inner side wall of the reservoir, the top of the copper block is electrically connected to an electric output end of a storage battery through a wire, an electric input end of the storage battery is electrically connected to an electric output end of the ammeter through a wire, and an electric input end of the ammeter is electrically connected to one side of the blade through a wire; and detecting the electric leakage condition of the enameled wire through an ammeter.
Compared with the prior art, the beneficial effects of the utility model are that:
the method comprises the following steps that firstly, an output shaft of a motor drives a shaft lever to rotate, the rotating shaft lever drives a first rod body to rotate through a circular plate body, and the rotating first rod body carries out simulation winding test on an enameled wire through a first through hole, so that the abrasion condition of a paint film of the enameled wire when the enameled wire is used is simulated, and the accuracy of detection data is guaranteed;
secondly, detect around establishing the enameled wire on the first body of rod through visual sensor, then transmit the image that detects for the display screen through the PLC controller, then will detect image display through the display screen and come out to make the more accurate wearing and tearing condition of mastering the paint film of staff, when visual sensor detects that the envelope paint film is impaired seriously, start alarm lamp work through the PLC controller, remind the staff to handle.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is an enlarged schematic view of the structure of the area a in fig. 1 according to the present invention;
FIG. 3 is an internal structure view of the workbench of the present invention;
FIG. 4 is an internal structure view of the first housing of the present invention;
FIG. 5 is a cross-sectional structural view of a third support plate of the present invention;
fig. 6 is a circuit diagram of the vision sensor and the PLC controller of the present invention.
In the figure: 1. a body assembly; 2. winding the assembly; 3. a detection mechanism; 101. a work table; 102. a first support plate; 103. a transverse plate; 104. a hydraulic cylinder; 105. a supporting seat; 201. a first housing; 202. a shaft lever; 203. a circular plate body; 204. a first rod body; 205. a motor; 206. a first through hole; 301. a PLC controller; 302. a vision sensor; 303. a storage plate; 304. a display screen; 305. an alarm light; 41. a support block; 42. a second support plate; 43. a second through hole; 44. rotating the roller; 45. an ammeter; 46. a third support plate; 47. a second housing; 48. a storage battery; 49. a second rod body; 50. a baffle plate; 51. a spring; 52. a rubber block; 53. a blade; 54. a third through hole; 55. a reservoir; 56. and (4) a copper block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-6, the present invention provides a technical solution: a detection device for a wire-wrapping paint film comprises a main body component 1, a winding component 2 and a detection mechanism 3, wherein the main body component 1 comprises a workbench 101, a first supporting plate 102, a transverse plate 103, a hydraulic cylinder 104 and a supporting seat 105;
the winding assembly 2 comprises a first shell 201, a shaft rod 202, a circular plate 203, a first rod 204, a motor 205 and a first through hole 206;
the middle of the lower surface of the transverse plate 103 is connected with a hydraulic cylinder 104 through bolt threads, a piston rod of the hydraulic cylinder 104 is welded with a supporting block 41, the bottom of the supporting block 41 is welded with a first shell 201, the top wall of the interior of the first shell 201 is connected with a motor 205 through bolt threads, an output shaft of the motor 205 is welded with a shaft rod 202, the bottom of the shaft rod 202 penetrates through the inner side wall of the first shell 201 and is welded with a circular plate body 203, the lower surface of the circular plate body 203 is symmetrically welded with two first rod bodies 204, and the outer side walls of the two first rod bodies 204 are both provided with first through holes 206;
the front surface of the main body assembly 1 is mounted with a detection mechanism 3.
In this embodiment, specifically: the lower surface of the transverse plate 103 is welded with a first supporting plate 102, the bottom of the first supporting plate 102 is welded on the upper surface of the workbench 101, and one side of the upper surface of the workbench 101 is rotatably connected with a rotating roller 44 through a bearing; with the above arrangement, the first supporting plate 102 provides a supporting force for the bottom of the horizontal plate 103, and the workbench 101 provides a supporting force for the bottom of the first supporting plate 102.
In this embodiment, specifically: the detection mechanism 3 comprises a PLC (programmable logic controller) 301, a visual sensor 302, an object placing plate 303, a display screen 304 and an alarm lamp 305;
the middle part of the front surface of the first support plate 102 is connected with a vision sensor 302 through a bolt thread, one side of the front surface of the first support plate 102 is provided with a PLC (programmable logic controller) 301, one side of the first support plate 102 far away from the PLC 301 is welded with an object placing plate 303, and the inner side wall of the object placing plate 303 is provided with a display screen 304; with the above arrangement, the vision sensor 302 and the PLC controller 301 are mounted on the first support plate 102, increasing the stability of the vision sensor 302 and the PLC controller 301.
In this embodiment, specifically: the signal output end of the visual sensor 302 is electrically connected to the signal input end of the PLC controller 301 through a wire, the signal output end of the PLC controller 301 is electrically connected to the signal input end of the display screen 304 through a wire, the electrical output end of the PLC controller 301 is electrically connected to the electrical input end of the alarm lamp 305 through a wire, and the bottom of the alarm lamp 305 is connected to the upper surface of the transverse plate 103 through a bolt thread; through the above arrangement, the visual sensor 302 checks the paint film of the enameled wire wound on the first rod body 204, then transmits the detected picture to the display screen 304 through the PLC 301, and then displays the image detected by the visual sensor 302 through the display screen 304, so that the worker can more accurately master the wear condition of the paint film.
In this embodiment, specifically: four supporting seats 105 are symmetrically welded at the bottom of the workbench 101, a second supporting plate 42 is welded on one side of the upper surface of the workbench 101, and a second through hole 43 is formed in one side of the second supporting plate 42; through the above arrangement, the supporting seat 105 provides a supporting force for the bottom of the workbench 101, and the stability of the workbench 101 is increased.
In this embodiment, specifically: a third supporting plate 46 is welded on one side of the upper surface of the workbench 101, a third through hole 54 is formed in one side of the third supporting plate 46, a second rod body 49 is connected to the inner side wall of the third supporting plate 46 in a sliding mode, a baffle 50 is welded on the top of the second rod body 49, a rubber block 52 is bonded to the bottom of the second rod body 49, and a blade 53 is wrapped on the inner side wall of the rubber block 52; with the above arrangement, the second rod 49 of the baffle 50 moves, and the moving second rod 49 drives the rubber block 52 and the blade 53 to move.
In this embodiment, specifically: a spring 51 is sleeved on the outer side wall of the second rod body 49, the top of the spring 51 is welded on the lower surface of the baffle plate 50, the bottom of the spring 51 is welded on the upper surface of the third supporting plate 46, a second shell 47 is welded on the upper surface of the workbench 101, and a storage battery 48 is mounted on the inner bottom wall of the second shell 47; through above setting, the second body of rod 49 motion is driven through baffle 50 by tensile spring 51, and the second body of rod 49 of motion drives block rubber 52 and extrudes the enameled wire fixedly, installs battery 48 in second casing 47, has increased battery 48's stability.
In this embodiment, specifically: the ammeter 45 is mounted on the upper surface of the workbench 101, the water reservoir 55 is slidably connected to the inner side wall of the workbench 101, the copper block 56 is bonded to the inner side wall of the water reservoir 55, the top of the copper block 56 is electrically connected to the electrical output end of the storage battery 48 through a wire, the electrical input end of the storage battery 48 is electrically connected to the electrical output end of the ammeter 45 through a wire, and the electrical input end of the ammeter 45 is electrically connected to one side of the blade 53 through a wire; through the arrangement, the color change of the liquid in the reservoir 55 is observed, so that whether the enameled wire and the paint film are qualified or not is judged, and the current leakage condition of the enameled wire is judged by observing the numerical value of the ammeter 45.
In this embodiment, specifically: a switch group for turning on and off the motor 205, the hydraulic cylinder 104, the visual sensor 302, the PLC controller 301 and the display screen 304 is installed on one side of the workbench 101, and the switch group is connected with an external commercial power to supply power to the motor 205, the hydraulic cylinder 104, the visual sensor 302, the PLC controller 301 and the display screen 304.
In this embodiment, specifically: the motor 205 is type Y132S 1-2; the hydraulic cylinder 104 is Y-HG 1-80; the model of the vision sensor 302 is SHL-200 WS; the PLC controller 301 is DF-96D in model number; the display screen 304 is model AML500J 01Z-00.
Working principle or structural principle, when in use, the movable baffle 50 drives the spring 51 and the second rod body 49 to move, the moving spring 51 performs stretching motion, the moving second rod body 49 drives the rubber block 52 and the blade 53 to move, then the enameled wire coil is inserted on the rotating roller 44, then one end of the enameled wire sequentially passes through the second through hole 43, the first through hole 206 and the third through hole 54, then the motor 205 is started to work through the switch group, the output shaft of the motor 205 drives the shaft rod 202 to rotate, the rotating shaft rod 202 drives the circular plate body 203 to rotate, the rotating circular plate body 203 drives the first rod body 204 to rotate, the rotating first rod body 204 drives the enameled wire to rotate, further the enameled wire paint film is subjected to simulated winding work, then the visual sensor 302, the PLC 301 and the display screen 304 are started to work through the switch group, the visual sensor 302 inspects the paint film of the enameled wire wound on the first rod body 204, then, the detected picture is transmitted to the display screen 304 through the PLC 301, and then the image detected by the vision sensor 302 is displayed through the display screen 304, so that the worker can more accurately master the abrasion condition of the paint film, when the vision sensor 302 detects that the paint film of the enameled wire is seriously abraded, the PLC 301 starts the alarm lamp 305 to work, the working alarm lamp 305 reminds the worker to check, after the simulation winding is completed, the hydraulic cylinder 104 is started to work through the switch group, the piston rod of the hydraulic cylinder 104 drives the first shell 201 to move through the supporting block 41, the moving first shell 201 drives the shaft rod 202 to move through the motor 205, the moving shaft rod 202 drives the enameled wire wound on the first rod body 204 to move through the round plate body 203, the enameled wire is brought into the brine in the reservoir 55, then the baffle 50 is released, the stretched spring 51 drives the second rod body 49 to move through the baffle 50, the second body of rod 49 of motion drives the block rubber 52 and extrudes the enameled wire fixedly, the block rubber 52 of simultaneous motion drives the blade 53 motion, the blade 53 of motion inserts in the sinle silk of enameled wire, thereby make the one end of enameled wire and ammeter 45's electrical output end electric connection, then observe the liquid colour change in the cistern 55, thereby judge whether enameled wire and paint film are qualified, when liquid colour turns red, then show that the paint film of enameled wire takes place the damage, then through the numerical value of observing ammeter 45, judge the electric current of enameled wire leakage, and then accomplish the testing work of enameled wire paint film, the wire winding work of enameled wire has not only been simulated to this device, and real-time supervision work has been carried out to the finish of wire winding in-process, the precision of detected data has been improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a detection apparatus of envelope paint film, includes main part subassembly (1), around establishing subassembly (2) and detection mechanism (3), its characterized in that: the main body component (1) comprises a workbench (101), a first supporting plate (102), a transverse plate (103), a hydraulic cylinder (104) and a supporting seat (105);
the winding assembly (2) comprises a first shell (201), a shaft rod (202), a circular plate body (203), a first rod body (204), a motor (205) and a first through hole (206);
the middle of the lower surface of the transverse plate (103) is connected with a hydraulic cylinder (104) through bolt threads, a piston rod of the hydraulic cylinder (104) is welded with a supporting block (41), the bottom of the supporting block (41) is welded with a first shell (201), the top wall of the interior of the first shell (201) is connected with a motor (205) through bolt threads, an output shaft of the motor (205) is welded with a shaft lever (202), the bottom of the shaft lever (202) penetrates through the inner side wall of the first shell (201) and is welded with a circular plate body (203), two first rod bodies (204) are symmetrically welded on the lower surface of the circular plate body (203), and first through holes (206) are formed in the outer side walls of the two first rod bodies (204);
the front surface of the main body component (1) is provided with a detection mechanism (3).
2. The covered wire paint film detection device according to claim 1, characterized in that: the lower surface welding of diaphragm (103) has first backup pad (102), the bottom of first backup pad (102) welds in the upper surface of workstation (101), upper surface one side of workstation (101) is connected with through the bearing rotation and changes roller (44).
3. The covered wire paint film detection device according to claim 1, characterized in that: the detection mechanism (3) comprises a PLC (programmable logic controller) controller (301), a visual sensor (302), an object placing plate (303), a display screen (304) and an alarm lamp (305);
the utility model discloses a visual sensor (302) is connected through bolt threaded connection in the middle part of the front surface of first backup pad (102), PLC controller (301) are installed to one side of first backup pad (102) front surface, one side welding that PLC controller (301) were kept away from in first backup pad (102) has puts thing board (303), display screen (304) are installed to the inside wall of putting thing board (303).
4. The covered wire paint film detection device according to claim 3, characterized in that: the signal output part of the vision sensor (302) is electrically connected to the signal input part of the PLC controller (301) through a wire, the signal output part of the PLC controller (301) is electrically connected to the signal input part of the display screen (304) through a wire, the electrical output part of the PLC controller (301) is electrically connected to the electrical input part of the alarm lamp (305) through a wire, and the bottom of the alarm lamp (305) is connected to the upper surface of the transverse plate (103) through bolt threads.
5. The covered wire paint film detection device according to claim 1, characterized in that: four supporting seats (105) are symmetrically welded at the bottom of the workbench (101), a second supporting plate (42) is welded on one side of the upper surface of the workbench (101), and a second through hole (43) is formed in one side of the second supporting plate (42).
6. The covered wire paint film detection device according to claim 1, characterized in that: the welding of upper surface one side of workstation (101) has third backup pad (46), third through-hole (54) have been seted up to one side of third backup pad (46), the inside wall sliding connection of third backup pad (46) has the second body of rod (49), the welding of the top of the second body of rod (49) has baffle (50), the bottom of the second body of rod (49) bonds and has block rubber (52), the inside wall cladding of block rubber (52) has blade (53).
7. The covered wire paint film detection device according to claim 6, characterized in that: the lateral wall cover of the second body of rod (49) is equipped with spring (51), the top of spring (51) welds in the lower surface of baffle (50), the bottom of spring (51) welds in the upper surface of third backup pad (46), the upper surface welding of workstation (101) has second casing (47), battery (48) are installed to the inside diapire of second casing (47).
8. The covered wire paint film detection device according to claim 6, characterized in that: the last surface mounting of workstation (101) has ampere meter (45), the inside wall sliding connection of workstation (101) has cistern (55), the inside wall bonding of cistern (55) has copper billet (56), wire electric connection is passed through in the electrical property output of battery (48) at the top of copper billet (56), the electrical property input of battery (48) passes through wire electric connection in the electrical property output of ampere meter (45), the electrical property input of ampere meter (45) passes through wire electric connection in one side of blade (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120847912.8U CN214893937U (en) | 2021-04-23 | 2021-04-23 | Detection apparatus for envelope film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120847912.8U CN214893937U (en) | 2021-04-23 | 2021-04-23 | Detection apparatus for envelope film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214893937U true CN214893937U (en) | 2021-11-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120847912.8U Expired - Fee Related CN214893937U (en) | 2021-04-23 | 2021-04-23 | Detection apparatus for envelope film |
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| Country | Link |
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| CN (1) | CN214893937U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117607166A (en) * | 2023-11-24 | 2024-02-27 | 长沙湘鸿仪器机械有限公司 | Online monitoring system for surface defects of enameled wire |
-
2021
- 2021-04-23 CN CN202120847912.8U patent/CN214893937U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117607166A (en) * | 2023-11-24 | 2024-02-27 | 长沙湘鸿仪器机械有限公司 | Online monitoring system for surface defects of enameled wire |
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Granted publication date: 20211126 |