CN214881748U

CN214881748U - Annealing equipment for cable processing

Info

Publication number: CN214881748U
Application number: CN202120990111.7U
Authority: CN
Inventors: 杨胜文; 李俊峰; 王飞; 齐会果; 刘立爽; 高世聪
Original assignee: Zhongsheng Cable Co ltd
Current assignee: Hongxin Cable Co ltd
Priority date: 2021-05-10
Filing date: 2021-05-10
Publication date: 2021-11-26
Anticipated expiration: 2031-05-10

Abstract

The utility model relates to the technical field of cable processing, in particular to an annealing device for cable processing, which comprises an annealing box and a cooling mechanism, wherein the annealing box is respectively connected with a wire inlet mechanism and a wire take-up mechanism through a wire inlet seat and a wire take-up seat, the wire take-up seat is connected with a traction mechanism, the inside of the annealing box is divided into a heating cavity and a cooling cavity, a heater is arranged on the heating cavity, the heating cavity and the cooling cavity are respectively and rotatably connected with a plurality of wire wheels and a plurality of wire guide wheels, the wire guide wheels and the wire guide wheels are respectively connected with a plurality of pairs of limiting plates, the annealing box is articulated with a plurality of box doors, one wire guide wheel of the plurality of wire wheels and one wire guide wheel of the plurality of wire guide wheels are respectively provided with a plurality of pressure sensors, the annealing box is provided with an alarm, the inside of the annealing box is provided with a connecting groove and a cooling groove, the inside of the connecting groove is connected with a pressing mechanism, the inside of the cooling groove is slidably provided with a baffle plate, it is convenient for handle the cable fracture to its cooling method is comparatively reasonable.

Description

Annealing equipment for cable processing

Technical Field

The utility model relates to a cable processing technology field specifically is an annealing equipment for cable processing.

Background

It is known that a cable is subjected to drawing in production, and is hardened and embrittled during drawing, and in order to recover the plasticity of a monofilament and maintain good electrical properties, it is necessary to heat-treat (anneal) a wire at a certain temperature using annealing equipment, and the annealing equipment for cable processing is widely used in the field of cable processing.

Through the retrieval, chinese patent publication is utility model patent of CN206143249U discloses an annealing device for power cable, and its roughly description does, including fuselage, annealing stove, cooling device, controlling means, inlet frame and take-up stand, the annealing stove includes oven and air-blower, and the oven includes heat preservation and hot plate, and cooling device includes the water pump, connects water pipe, sprinkler pipe, water tank and air-blower, is equipped with the leading wheel in cooling device and the annealing stove, and controlling means locates the fuselage middle part, and controlling means connects hot plate, air-blower and water pump respectively.

However, although the above prior art scheme can automatically adjust heating and cooling speed through temperature change, the cable may break in the annealing process, the above prior art is not convenient for monitoring the fracture of the cable, the fracture is not easy to find, and the operation is more tedious when the cable is replaced, the temperature is required to be waited for a long time and gradually reduced, and then the cable is replaced, which is time-wasting, and the cable is cooled by water cooling, the water spraying can cause damage to the cable on the surface of the cable and the direct contact of the cable, and the temperature is not convenient to control at the same time, thereby achieving the effect of slow temperature reduction, and the annealing effect is not good.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an annealing equipment is used in cable processing to solve the relatively poor and relatively poor problem of cooling method rationality of the cable fracture treatment that provides in the background art.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: an annealing device for processing cables comprises an annealing box and a cooling mechanism, wherein the annealing box is connected with a wire inlet seat and a wire receiving seat, the wire inlet seat and the wire receiving seat are respectively connected with a wire inlet mechanism and a wire receiving mechanism, the wire receiving seat is connected with a traction mechanism, the annealing box is provided with a wire inlet and a wire outlet, the annealing box is internally divided into a heating cavity and a cooling cavity, heaters are respectively arranged on the inner top wall and the inner bottom wall of the heating cavity, the heating cavity is internally and rotatably connected with a plurality of wire wheels, the cooling cavity is internally and rotatably connected with a plurality of wire wheels, the wire wheels and the wire wheels are respectively connected with a plurality of pairs of limiting plates, cables are positioned between each pair of limiting plates, the annealing box is provided with a plurality of operation ports, the operation ports are hinged, one of the plurality of wire wheels and one of the plurality of wire wheels are respectively provided with a plurality of pressure sensors, and the annealing box door is provided with an alarm, spread groove and cooling bath have been seted up to the inside of annealing case, and the internal connection of spread groove has hold-down mechanism, and the inside slidable mounting of cooling bath has the baffle.

Preferably, the traction mechanism comprises a traction motor, the traction motor is connected with a wire take-up seat through a mounting plate, the wire take-up seat is rotatably connected with a rotating rod through a plurality of supporting plates, a plurality of main gears are connected onto the rotating rod, a driven gear is connected onto a wire take-up roller, the main gears are meshed with the driven gear, and the traction motor is in transmission connection with the rotating rod.

Further, hold-down mechanism includes a pair of fixing base, and the fixing base is connected in the inside of spread groove, rotates between a pair of fixing base to be connected with the tight pulley, and the top of fixing base is connected with the compact heap through compression spring, rotates between a pair of compact heap to be connected with the pinch roller.

Still further, the inlet wire mechanism includes a plurality of pairs of inlet wire boards, has seted up a plurality of inlet wire grooves on the inlet wire seat, and the inlet wire board is located the inside of inlet wire groove, and every is all rotated between every pair of inlet wire boards and is connected with the inlet wire roller.

On the basis of the scheme, the wire take-up mechanism comprises a plurality of pairs of wire take-up plates, a plurality of wire take-up grooves are formed in the wire take-up seat, the wire take-up plates are located inside the wire take-up grooves, and each pair of wire take-up plates are connected with a wire take-up roller in a rotating mode.

Further on the basis of the scheme, the wire inlet plate and the wire collecting plate are both connected with clamping blocks, and clamping grooves matched with the clamping blocks are formed in the wire inlet groove and the wire collecting groove.

Furthermore, the cooling mechanism comprises an air cooler, and the air cooler is communicated with the annealing box and communicated with a cooling pipe group.

Still further, a magnet is arranged in the cooling tank, and the baffle is made of iron metal

Furthermore, the baffle plate is connected with a pull ring, and the pull ring is sleeved with an anti-slip pad.

In addition, baffle top and bottom all rotate and are connected with a plurality of balls.

(III) advantageous effects

Compared with the prior art, the utility model provides an annealing equipment for cable processing possesses following beneficial effect:

1. this annealing equipment for cable processing, can monitor cable and wire wheel and cable and the pressure between the wire wheel through pressure sensor, when the cable fracture, sudden pressure drop, pressure sensor senses the pressure reduction and sends the police dispatch newspaper through the alarm, and close the heater, pull open the baffle and open the cooling bath, cool down the heating chamber through cooling body, it can to open the chamber door and change the cable, it is difficult to carry out the problem monitored to the cable fracture to have alleviated foretell prior art to a certain extent, therefore, this annealing equipment for cable processing is convenient for monitor the cable, be convenient for change the cable simultaneously.

2. This annealing equipment is used in cable machining, cooling body uses the air-cooled mode to cool down the cooling chamber, utilize the cold air to cool off the cable, replace water-cooled contact cooling, reduce the cable and be stained with the possibility that water caused the damage, cooling body's temperature of being convenient for adjust the cooling air simultaneously, can progressively cool down, the relatively poor phenomenon of cable stress elimination effect that water-cooling made cable temperature dip cause has been reduced, consequently, this annealing equipment is used in cable machining is convenient for control the temperature, annealing effect is better.

Drawings

Fig. 1 is a schematic view of a partially cut-away three-dimensional structure of the present invention;

FIG. 2 is a schematic view of a portion of the enlarged structure of FIG. 1;

FIG. 3 is a schematic diagram of the overall structure of the right front view of the present invention;

fig. 4 is a schematic diagram of the overall stereoscopic structure viewed from the right back of the present invention;

FIG. 5 is a schematic view of a partially cut-away perspective structure of the present invention showing the cooperation of a traction motor, a rotating rod, a master gear and a slave gear;

fig. 6 is the utility model discloses well lead wheel, limiting plate and pressure sensor etc. complex spatial structure schematic diagram.

In the figure: 1. an annealing box; 2. a wire inlet seat; 3. a wire take-up seat; 4. a heater; 5. a wire guide wheel; 6. a wire-leading wheel; 7. a limiting plate; 8. a box door; 9. a pressure sensor; 10. an alarm; 11. a baffle plate; 12. a traction motor; 13. a rotating rod; 14. a main gear; 15. a slave gear; 16. a fixed seat; 17. a pressing seat; 18. a wire inlet roller; 19. a wire take-up roller; 20. a clamping block; 21. an air cooler; 22. a cooling tube bank; 23. a magnet; 24. a pull ring; 25. and a ball.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-6, an annealing device for cable processing comprises an annealing box 1 and a cooling mechanism, wherein the cooling mechanism comprises an air cooler 21, the air cooler 21 is communicated with the annealing box 1 and communicated with a cooling pipe group 22, the air cooler 21 is used for producing cold air, the cold air is blown into a cooling cavity through the cooling pipe group 22 to cool a cable, the temperature is regulated and controlled by the air cooler 21 to be gradually reduced, the cable is cooled by the cold air to replace water cooling contact, and the possibility of damage caused by the fact that the cable is wetted is reduced, the annealing device for cable processing is convenient for controlling the temperature, the annealing effect is good, the annealing box 1 is connected with a wire inlet seat 2 and a wire take-up seat 3, the wire inlet seat 2 and the wire take-up seat 3 are respectively connected with a wire inlet mechanism and a wire take-up mechanism, the wire inlet mechanism comprises a plurality of pairs of wire inlet plates, the wire inlet seat 2 is provided with a plurality of wire inlet grooves, the wire inlet plates are positioned inside the wire inlet grooves, the wire take-up mechanism comprises a plurality of pairs of wire take-up plates, a plurality of wire take-up grooves are formed in the wire take-up seat 3, the wire take-up plates are positioned in the wire take-up grooves, the wire take-up rollers 19 are rotatably connected between each pair of wire take-up plates and can collect annealed cables, clamping blocks 20 are connected to the wire take-up plates and the wire take-up plates, clamping grooves matched with the clamping blocks 20 are formed in the wire take-up grooves and the wire take-up grooves, so that the wire take-up rollers 18 and the wire take-up rollers 19 can be conveniently detached from the wire take-up seat 2 and the wire take-up seat 3, the traction mechanism comprises a traction motor 12, the traction motor 12 is connected with the wire take-up seat 3 through a mounting plate, the wire take-up seat 3 is rotatably connected with a rotating rod 13 through a plurality of supporting plates, a plurality of main gears 14 are connected to the rotating rod 13, and a driven gear 15 is connected to the wire take-up rollers 19, the main gear 14 is meshed with the auxiliary gear 15, the traction motor 12 is in transmission connection with the rotating rod 13, the traction motor 12 can drive the rotating rod 13 and the main gear 14 to rotate, and therefore the cable is dragged by the wire take-up roller 19 driven by the auxiliary gear 15.

An inlet and an outlet are arranged on the annealing box 1, the inside of the annealing box 1 is divided into a heating cavity and a cooling cavity, heaters 4 are respectively arranged on the inner top wall and the inner bottom wall of the heating cavity, a plurality of wire wheels 5 are rotatably connected inside the heating cavity, a plurality of lead wheels 6 are rotatably connected inside the cooling cavity, a plurality of pairs of limiting plates 7 are respectively connected on the wire wheels 5 and the lead wheels 6, a cable is positioned between each pair of limiting plates 7, a plurality of operation ports are arranged on the annealing box 1, a box door 8 is hinged at the operation ports, a plurality of pressure sensors 9 are respectively arranged on one wire wheel 5 of the plurality of wire wheels 5 and one lead wheel 6 of the plurality of lead wheels 6, an alarm 10 is arranged on the annealing box 1, the pressure between the cable and the wire wheel 5 and between the cable and the lead wheel 6 can be monitored through the pressure sensors 9, when the cable is broken, the pressure drops, the pressure sensors 9 sense the alarm 10 to give an alarm, the heater 4 is closed, a connecting groove and a cooling groove are formed in the annealing box 1, a pressing mechanism is connected in the connecting groove and comprises a pair of fixing seats 16, the fixing seats 16 are connected in the connecting groove, a fixing wheel is rotatably connected between the fixing seats 16, the top end of each fixing seat 16 is connected with a pressing seat 17 through a pressing spring, the pressing wheel is rotatably connected between the pressing seats 17 and can be driven by the pressing spring to press the cable, the tension of the cable is kept when the cable is separated from the take-up roller 19, the annealing effect is good, a baffle plate 11 is slidably mounted in the cooling groove, a magnet 23 is mounted in the cooling groove, the baffle plate 11 is made of iron metal, the baffle plate 11 can be fixed in the cooling groove to insulate heat the heating cavity and the cooling cavity, a pull ring 24 is connected to the baffle plate 11, and an anti-slip mat is sleeved on the pull ring 24, be convenient for spur baffle 11, baffle 11 top and bottom are all rotated and are connected with a plurality of balls 25, and the installation and the dismantlement of the baffle 11 of being convenient for pull open baffle 11 and can open the cooling bath, cool down the heating chamber through air-cooled ware 21, and this annealing equipment for cable processing is convenient for monitor the cable, is convenient for change the cable simultaneously.

It should be further noted that the heater 4, the pressure sensor 9, the alarm 10, the traction motor 12 and the air cooler 21 in this embodiment are all commercially available conventional devices known to those skilled in the art, the model of the heater 4 is SV-HTP, the model of the pressure sensor 9 is LX, the model of the alarm 10 is ANT-Y80, the model of the traction motor 12 is FY110TC650A, and the model of the air cooler 21 is GXA-UF03, which can be customized or selected according to actual needs Alarm 10, traction motor 12 and air cooler 21 all are provided with rather than supporting control switch, and control switch's mounted position selects according to the in-service use demand, and the operating personnel of being convenient for carry out operation control can.

In conclusion, the operating principle and the working process of the annealing equipment for cable processing are that when the annealing equipment for cable processing is used, the annealing equipment for cable processing is firstly fixedly placed in a place needing to be used, when a cable is installed, a wire inlet plate and a wire receiving plate are respectively installed inside a wire inlet groove and a wire receiving groove, the wire inlet plate and the wire receiving plate are clamped through a clamping block 20, the cable enters a heating cavity through a wire inlet, a box door 8 is opened, the cable is wound on a plurality of wire guide wheels 5, the cable enters a cooling cavity through a fixing wheel and a pressing wheel, the cable is wound on a plurality of wire guide wheels 6, and the cable is wound on a wire receiving roller 19 through a wire outlet.

Further, when carrying out annealing operation to the cable, open traction motor 12, heater 4 and air cooler 21, heater 4 heats the cable to high temperature, the cable that finishes through traction motor 12 drive heating gets into the cooling chamber, new cable gets into the heating chamber, blow the cooling chamber through air cooler 21 and carry out gradual cooling to the cable, the cable winding that finishes through traction motor 12 drive annealing after finishing through the cooling finishes is collected on receiving line roller 19, the new cable that finishes of heating gets into the cooling chamber and cools off, new cable continues to get into the heating chamber.

Still further, when the cable breaks, the pressure between cable and wire wheel 5 and cable and wire wheel 6 suddenly drops, and pressure sensor 9 senses the pressure drop and sends the police dispatch newspaper through alarm 10 to close heater 4, pull open baffle 11 and open the cooling bath, cold air gets into the heating chamber and cools down the heating chamber, then open chamber door 8 and change the cable can.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an annealing equipment for cable processing, includes annealing case (1), its characterized in that: still include cooling body, be connected with inlet wire seat (2) and receive line seat (3) on annealing case (1), be connected with inlet wire mechanism and admission machine structure on inlet wire seat (2) and the receipts line seat (3) respectively, be connected with drive mechanism on receipts line seat (3), inlet wire and outlet have been seted up on annealing case (1), the inside of annealing case (1) divide into heating chamber and cooling chamber, all install heater (4) on the interior roof of heating chamber and the interior diapire, the inside rotation in heating chamber is connected with a plurality of wire wheels (5), the inside rotation in cooling chamber is connected with a plurality of wire wheels (6), all be connected with on wire wheel (5) and wire wheel (6) and a plurality of to limiting plate (7), the cable is located between every to limiting plate (7), a plurality of operation mouths have been seted up on annealing case (1), and operation mouth department articulates there is chamber door (8), all go up on wire wheel (5) in a plurality of wire wheels (5) and on wire wheel (6) in a plurality of wire wheels (6), all go up on a wire wheel (5) and on a wire wheel (6) in a plurality of wire wheels (6) Install a plurality of pressure sensor (9), install alarm (10) on annealing case (1), spread groove and cooling bath have been seted up to the inside of annealing case (1), and the internal connection of spread groove has hold-down mechanism, and the inside slidable mounting of cooling bath has baffle (11).

2. The annealing apparatus for cable processing according to claim 1, wherein: the traction mechanism comprises a traction motor (12), the traction motor (12) is connected with a wire take-up seat (3) through a mounting plate, the wire take-up seat (3) is rotatably connected with a rotating rod (13) through a plurality of bearing plates, the rotating rod (13) is connected with a plurality of main gears (14), a wire take-up roller (19) is connected with a driven gear (15), the main gears (14) are meshed with the driven gear (15), and the traction motor (12) is in transmission connection with the rotating rod (13).

3. The annealing apparatus for cable processing according to claim 2, wherein: hold-down mechanism includes a pair of fixing base (16), and fixing base (16) are connected in the inside of spread groove, rotate between a pair of fixing base (16) and are connected with the tight pulley, and the top of fixing base (16) is connected with compressing tightly seat (17) through pressure spring, rotates between a pair of compressing tightly seat (17) and is connected with the pinch roller.

4. The annealing apparatus for cable processing according to claim 3, wherein: the wire inlet mechanism comprises a plurality of pairs of wire inlet plates, a plurality of wire inlet grooves are formed in the wire inlet seat (2), the wire inlet plates are located in the wire inlet grooves, and each pair of wire inlet plates are connected with a wire inlet roller (18) in a rotating mode.

5. The annealing apparatus for cable processing according to claim 4, wherein: the take-up mechanism comprises a plurality of pairs of take-up plates, a plurality of take-up grooves are formed in the take-up seat (3), the take-up plates are located in the take-up grooves, and each pair of take-up plates are connected with a take-up roller (19) in a rotating mode.

6. The annealing apparatus for cable processing according to claim 5, wherein: the wire inlet plate and the wire collecting plate are both connected with clamping blocks (20), and clamping grooves matched with the clamping blocks (20) are formed in the wire inlet groove and the wire collecting groove.

7. The annealing apparatus for cable processing according to claim 6, wherein: the cooling mechanism comprises an air cooler (21), and the air cooler (21) is communicated with the annealing box (1) and communicated with a cooling pipe group (22).

8. The annealing apparatus for cable processing according to claim 7, wherein: the magnet (23) is arranged in the cooling groove, and the baffle (11) is made of iron metal.

9. The annealing apparatus for cable processing according to claim 8, wherein: the baffle (11) is connected with a pull ring (24), and the pull ring (24) is sleeved with a non-slip mat.

10. The annealing apparatus for cable processing according to claim 8, wherein: the top end and the bottom end of the baffle (11) are both rotatably connected with a plurality of balls (25).