CN214879208U

CN214879208U - Cable line integration machine

Info

Publication number: CN214879208U
Application number: CN202121334914.3U
Authority: CN
Inventors: 田跃平; 章航伟; 杨小东
Original assignee: Fulton Group NA Inc
Current assignee: Hangzhou Fulton Thermal Energy Equipment Co Ltd; Fulton Group NA Inc
Priority date: 2021-06-16
Filing date: 2021-06-16
Publication date: 2021-11-26
Anticipated expiration: 2031-06-16

Abstract

The utility model discloses a cable conductor integration machine, be used for driving main shaft pivoted motor, install the line frame of putting at quick-witted roof portion including quick-witted case, quick-witted incasement portion, the main shaft extends to the side from quick-witted incasement portion, and main shaft and motor are connected. The automatic winding of the integrated machine is realized, and the function that the swing rod works at a constant speed until the cable wire on the winding tray is wound is realized. The problem of prior art cable conductor integration machine wire winding length limited, the wire winding is not enough even, and lacks the feedback information to operating personnel, the operation noise is great, operates inconveniently is solved.

Description

Cable line integration machine

Technical Field

The utility model belongs to the technical field of full-automatic winding machine technique and specifically relates to a cable conductor integration machine is related to.

Background

The cable is an indispensable product in the modern electronic information era, and the transmission function of the cable cannot be separated in electronic communication. The cable conductor wheel is required to be used for storing and applying the cable conductor, the length of the cable conductor wheel on the current market is fixed a little, and more inconveniences can be caused when a longer cable conductor needs to be used or stored.

The cable integration machine all has apparent advantage in the aspect of the winding degree of accuracy, degree of automation, wire winding efficiency, workman working strength etc. and the product that can buy on the market can't guarantee wire-wound accurate degree, so designed a BVR cable conductor integration machine and satisfied the production requirement.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a cable conductor integration machine realizes the automatic winding of integration machine, through the at the uniform velocity work of pendulum rod, winds the function of having accomplished until winding the cable conductor on the tray. The problem of prior art cable conductor integration machine wire winding length limited, the wire winding is not enough even, and lacks the feedback information to operating personnel, the operation noise is great, operates inconveniently is solved.

The utility model provides a technical scheme that above-mentioned technical problem adopted is: a cable integrating machine comprises a case, a motor used for driving a main shaft to rotate in the case, and a cable placing frame arranged at the top of the case, wherein the main shaft extends out of the case to the side face, and is connected with the motor. By the technical method, the functions that the integrated machine automatically winds the cable wire and works at a constant speed through the swing rod until the cable wire wound on the winding tray is finished are achieved.

Preferably, the main shaft comprises a main shaft supporting seat, a main shaft wheel connector, a main shaft driving shaft and a belt pulley, the main shaft driving shaft penetrates through the main shaft supporting seat to be connected with the main shaft wheel connector on the outer side of the case, and the belt pulley is arranged at the tail end of the main shaft driving shaft. The main shaft wheel connector enables the wire coil to rotate more stably, the cable is wound more uniformly and tidily, the main shaft supporting seat enables the main shaft wheel connector to be more stable in the motion process, the main shaft wheel connector cannot shake obviously, the noise generated by the machine operation is reduced to a great extent, and the protection effect on the machine and the bearing is enhanced.

Preferably, the machine further comprises a front swing rod and a rear swing rod which are arranged on the left side of the main shaft, the front swing rod and the rear swing rod comprise a threaded shaft rod and a synchronous motor, the threaded shaft rod comprises a first shaft rod and a second shaft rod, the first shaft rod extends out of the outer side of the machine case, the second shaft rod is arranged inside the machine case, the synchronous motor is arranged at the tail end of the second shaft rod, and the first shaft rod is connected with the second shaft rod. The threaded shaft rod can swing back and forth by the motor, so that winding becomes more orderly and uniform, and the synchronous motor can meet the winding requirements of different wire diameters

Preferably, the front and rear swing rods outside the case and the wire placing frame are both provided with guide wheels capable of rolling. The leading wheel can let the circuit according to certain direction guide cable conductor, has also played the effect of fixed cable conductor, lets the wire winding more neat orderly.

Preferably, the machine further comprises a wire spool arranged on a spindle wheel connector on the spindle outside the machine case. The wire spool wheel can easily satisfy the wire winding requirement, and the mechanism setting of high horsepower lets the wire winding quality better faster.

Preferably, a frequency converter, an intermediate relay and a fuse are arranged in the case, the frequency converter, the fuse and the intermediate relay are sequentially connected through wires, and the frequency converter is connected with the motor. The frequency converter has higher power grade and stronger power, and is suitable for winding lines of different models. The PLC control end is arranged inside the voltage stabilizer, so that the stability of output voltage can be kept. The automatic current limiting device has the functions of automatic limiting and quick current limiting during overvoltage and overcurrent, reduces overcurrent faults to the maximum extent, and protects the normal operation of the frequency converter. The frequency converter is provided with a timing control function and a display screen with a wider range, so that the winding process is more transparent and clear, and the accuracy of product operation is improved. Meanwhile, a self-checking system and a protection function are further arranged, so that the operation of the frequency converter is safer and more reliable, and the frequency converter is not easy to damage. The intermediate relay makes the circuit system in the case safer. The fuse can prevent that the too big circuit that causes of machine current from damaging thereby leading to the accident, the security of protection user and product that can be better.

Preferably, the case comprises a first interlayer arranged above and a second interlayer positioned below the first interlayer, the intermediate relay, the front and rear swing rods and the main shaft are all arranged on the first interlayer, and the motor, the fuse and the frequency converter are arranged on the second interlayer. The two-layer installation space is separated, so that the distribution of the internal space is more uniform, the accessories are not easy to accumulate, the internal circuit is more tidy and reasonable, and the utilization rate of the space is improved.

Preferably, the top of the case is provided with a power lamp and an alarm lamp, and the power lamp and the alarm lamp are connected with the frequency converter through leads. The fault alarm device has a better fault alarm function, so that an operator can better distinguish alarm types, equipment is always in an optimal running state, and the service life of the machine is prolonged.

The utility model discloses a specific work flow does, and the coil that will buy is fixed on putting the line frame, takes out cable conductor one end and passes in proper order put the line frame and around on the leading wheel on the pendulum rod and twine to the epaxial wire reel of main shaft, opens switch, and the motor circular telegram drives the main shaft and rotates on twining the cable conductor to the wire reel, and swing around the pendulum rod lets cable conductor evenly distributed on the wire reel, and is accomplished until the winding.

The utility model has the advantages that:

1. the utility model discloses a converter control let the precision of product higher, guaranteed the quality of product, reduced the productivity ratio of substandard product, improved economic benefits.

2. The utility model discloses a use of front and back pendulum rod and pilot lamp has improved work efficiency, has saved the time, has reduced workman's intensity of labour.

3. The front and rear swing rods enhance the numerical control of winding and realize automatic upgrading.

4. The method of internal installation of the components is adopted, so that the equipment manufacturing cost is low, and the purchase cost is saved.

5. The operation is convenient, the learning is simple and easy, and the operation of workers at different ages is convenient.

Drawings

Fig. 1 is a schematic view of the appearance structure of the present invention.

Fig. 2 is a schematic diagram of the internal structure of the case of the present invention.

Fig. 3 is a schematic view of the spindle structure inside the case of the present invention.

Fig. 4 is a schematic structural view of the front and rear swing rods inside the case of the present invention.

Fig. 5 is a schematic view of the structure of the motor of the present invention.

In the figure: 1. case, 2, motor, 3, line placing frame, 4, wire reel, 5, main shaft, 6, first interlayer, 7, second interlayer, 8, main shaft supporting seat, 9, main shaft wheel connector, 10, belt pulley, 11, frequency converter, 12, fuse, 13, front and back swing rod, 14, threaded shaft lever, 15, synchronous motor, 16, intermediate relay, 17, guide wheel, 18, power lamp and alarm lamp, 19, first shaft lever, 20, second shaft lever, 21, main shaft driving shaft

Detailed Description

The present invention will be further described with reference to the accompanying drawings and embodiments.

As shown in fig. 1-5, the utility model relates to a cable line integration machine, including quick-witted case 1, the inside main shaft 5 pivoted motor 2 that is used for driving of quick-witted case 1, install the line frame 3 of putting at quick-witted case 1 top, main shaft 5 extends to the side from quick-witted case 1 inside, and main shaft 5 and motor 2 are connected. By the technical method, the functions that the integrated machine automatically winds the cable wire and works at a constant speed through the swing rod until the cable wire wound on the winding tray is finished are achieved.

The main shaft 5 comprises a main shaft supporting seat 8, a main shaft wheel connector 9, a main shaft driving shaft 21 and a belt pulley 10, the main shaft driving shaft 21 penetrates through the main shaft supporting seat 8 to be connected with the main shaft wheel connector 9 on the outer side of the case 1, and the belt pulley 10 is arranged at the tail end of the main shaft driving shaft 21. The belt pulley 10 is mainly used for connecting the main shaft 5 and the motor 2 by means of a belt, a triangle belt and the belt pulley 10 on the motor 2 are sleeved to rotate in a linkage mode, the belt pulley is very tight and reliable, the main shaft wheel connector 9 enables the rotation of the belt pulley to be more stable, and cables are wound more uniformly and tidily. The main shaft supporting seat 8 is a cast iron disc which can be adjusted and maintained, so that the main shaft wheel connector 9 is more stable in the movement process and can not obviously shake, the noise of the machine operation is greatly reduced, and the protection effect on the machine and a bearing is enhanced.

The front and rear swing rods 13 are arranged on the left side of the main shaft 5, the front and rear swing rods 13 comprise threaded shaft rods 14 and synchronous motors 15, the threaded shaft rods 14 comprise first shaft rods 19 and second shaft rods 20, the first shaft rods 19 extend out of the outer side of the case 1, the second shaft rods 20 are arranged inside the case 1, the synchronous motors 15 are arranged at the tail ends of the second shaft rods 20, and the first shaft rods 19 are connected with the second shaft rods 20. The threaded shaft rod 14 can swing back and forth by means of the motor 2, so that winding becomes more orderly and uniform, and the synchronous motor can meet winding requirements of different wire diameters.

The front and rear swing rods 13 outside the case 1 and the wire holding frame 3 are provided with guide wheels 17 capable of rolling. The guide wheel 17 can lead the cable to be guided according to a certain direction, and also plays a role in fixing the cable, so that the winding is more orderly.

The machine also comprises a wire spool 4 arranged on a main shaft wheel connector 9 on a main shaft 5 outside the machine case 1. The wire spool 4 imitates the wheel and can easily satisfy the wire winding requirement, and the mechanism setting of high horsepower lets the wire winding quality better faster.

A frequency converter 11, an intermediate relay 16 and a fuse 12 are arranged in the case 1, the frequency converter 11, the fuse 12 and the intermediate relay 16 are sequentially connected through wires, and the frequency converter 11 is connected with the motor 2. The frequency converter 11 has higher power grade and stronger power and is suitable for winding lines of different models. The PLC control end is arranged inside the voltage stabilizer, so that the stability of output voltage can be kept. The current limiting device has a quick current limiting function, reduces overcurrent faults to the maximum extent, and protects the normal operation of the frequency converter 11. The overvoltage and overcurrent stall control is adopted, so that the voltage of the current during operation can be automatically limited, and frequent tripping is prevented. The frequency converter 11 is provided with a timing control function and a display screen with a wider range, so that the winding process is more transparent and clear, and the accuracy of product operation is improved. Can provide compensation voltage to maintain the machine operation during voltage transient, prevent the equipment from damaging because of voltage change is too big. Meanwhile, a self-checking system and a protection function are further arranged, so that the frequency converter 11 is safer and more reliable to operate and is not easy to damage. The intermediate relay 16 makes the circuitry inside the cabinet 1 safer. The fuse 12 can prevent the circuit from being damaged due to overlarge current of the machine, thereby causing accidents, and can better protect the safety of users and products.

The case 1 comprises a first interlayer 6 arranged above and a second interlayer 7 positioned below the first interlayer 6, an intermediate relay 16, a front swing rod 13, a rear swing rod 13 and a main shaft 5 are all arranged on the first interlayer 6, and the motor 2, the fuse 12 and the frequency converter 11 are arranged on the second interlayer 7. The two-layer installation space is separated, so that the distribution of the internal space is more uniform, the accessories are not easy to accumulate, the internal circuit is more tidy and reasonable, and the utilization rate of the space is improved.

The top of the case 1 is provided with a power lamp and an alarm lamp 18, and the power lamp and the alarm lamp are connected with the frequency converter 11 through leads. The fault alarm device has a better fault alarm function, so that an operator can better distinguish alarm types, equipment is always in an optimal running state, and the service life of the machine is prolonged. The flame-retardant leakage protection switch is selected for the air switch, safety and reliability are achieved, and after the handle is pushed to 2/3 strokes, the circuit breaker is automatically closed, and electric sparks are reduced. The magnetic coil is arranged in the magnetic protection device, and the electromagnetic force and the spring force are precisely calculated, so that the magnetic protection device has a good magnetic protection function.

The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides a cable conductor integration machine which characterized in that: the novel motor spindle comprises a case (1), a motor (2) used for driving a spindle (5) to rotate and arranged in the case (1), and a wire placing frame (3) arranged on the top of the case (1), wherein the spindle (5) extends out of the case (1) to the side face, and the spindle (5) is connected with the motor (2).

2. The cable wire integrating machine of claim 1, wherein: the main shaft (5) comprises a main shaft supporting seat (8), a main shaft wheel connector (9), a main shaft driving shaft (21) and a belt pulley (10), the main shaft driving shaft (21) penetrates through the main shaft supporting seat (8) to be connected with the main shaft wheel connector (9) on the outer side of the case (1), and the belt pulley (10) is arranged at the tail end of the main shaft driving shaft (21).

3. The cable wire integrating machine of claim 2, wherein: the machine also comprises a wire spool (4) arranged on a main shaft wheel connector (9) on a main shaft (5) outside the machine case (1).

4. A machine for cable integration according to claim 1, 2 or 3, wherein: the front and rear swing rods (13) are arranged on the left side of the main shaft (5), the front and rear swing rods (13) comprise threaded shaft rods (14) and a synchronous motor (15), the threaded shaft rods (14) comprise first shaft rods (19) and second shaft rods (20), the first shaft rods (19) extend out of the outer side of the case (1), the second shaft rods (20) are arranged inside the case (1), the synchronous motor (15) is arranged at the tail ends of the second shaft rods (20), and the first shaft rods (19) are connected with the second shaft rods (20).

5. The cable wire integrating machine of claim 4, wherein: the front and rear swing rods (13) outside the case (1) and the wire placing frame (3) are respectively provided with a guide wheel (17) which can roll.

6. Machine for cable integration according to claim 1 or 2 or 3 or 5, characterized in that: a frequency converter (11), an intermediate relay (16) and a fuse (12) are arranged in the case (1), the frequency converter (11), the fuse (12) and the intermediate relay (16) are sequentially connected through wires, and the frequency converter (11) is connected with the motor (2).

7. The cable wire integrating machine of claim 6, wherein: the case (1) comprises a first interlayer (6) arranged above and a second interlayer (7) located below the first interlayer (6), an intermediate relay (16), a front swing rod, a rear swing rod (13) and a main shaft (5) are all arranged on the first interlayer (6), and a motor (2), a fuse (12) and a frequency converter (11) are arranged on the second interlayer (7).

8. The cable wire integrating machine of claim 6, wherein: the top of the case (1) is provided with a power lamp and an alarm lamp (18), and the power lamp and the alarm lamp are connected with the frequency converter (11) through leads.