CN214878402U

CN214878402U - Intelligent stacking machine with detection function

Info

Publication number: CN214878402U
Application number: CN202121263504.4U
Authority: CN
Inventors: 王侃
Original assignee: Shanghai Chengda Intelligent Technology Co ltd
Current assignee: Shanghai Chengda Intelligent Technology Co ltd
Priority date: 2021-06-07
Filing date: 2021-06-07
Publication date: 2021-11-26
Anticipated expiration: 2031-06-07

Abstract

The utility model discloses an intelligent stacker with detection function in the technical field of stackers, which comprises a frame, wherein the bottom position in the frame is provided with a large servo motor and a support plate, the two ends of an output shaft of the large servo motor are symmetrically and fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is rotatably connected with the frame, the upper end of the second bevel gear is fixedly connected with a lead screw, the lead screw is in threaded fit with the support plate, and the upper end of the lead screw is rotatably connected with the frame; the surface of the supporting plate is provided with a transplanting mechanism, and the positions of the inner part of the frame, which are positioned at the left side and the right side of the transplanting mechanism, are symmetrically provided with positioning mechanisms; the right side of the front end of the frame and the left side of the rear end of the frame are both provided with a feeding mechanism; the inner position of the upper end of the frame is provided with a testing mechanism, and the left side and the right side of the outer surface of the upper end of the frame are symmetrically provided with a robot vacuum suction mechanism; the device the product quality can promote to pile up, can effectual reduce cost, promotes the qualification rate and can compatible multiple specification fold the material.

Description

Intelligent stacking machine with detection function

Technical Field

The utility model relates to a pile up quick-witted technical field, specifically be an intelligent machine that piles up that has detection function.

Background

The stacker is a device which can stack messy materials together in order, so that the processing and production efficiency can be effectively improved; however, the existing stacker mainly stacks materials manually, the time for stacking materials manually is long, the required cost is high, and unqualified materials are difficult to distinguish manually, so that the failure rate of the stacked materials is high.

Therefore, the utility model provides an intelligent stacker with detection function to solve the problem of proposing among the above-mentioned background art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligent machine that piles up that has detection function to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an intelligent stacking machine with a detection function comprises a frame, wherein a large servo motor and a support plate are arranged at the bottom end position inside the frame, two ends of an output shaft of the large servo motor are symmetrically and fixedly connected with first bevel gears, the first bevel gears are meshed with second bevel gears, the second bevel gears are rotatably connected with the frame, the upper ends of the second bevel gears are fixedly connected with a screw rod, the screw rod is in threaded fit with the support plate, and the upper ends of the screw rod are rotatably connected with the frame; the surface of the supporting plate is provided with a transplanting mechanism, and the positions of the left side and the right side of the transplanting mechanism in the frame are symmetrically provided with positioning mechanisms; the right side of the front end of the frame and the left side of the rear end of the frame are both provided with a feeding mechanism; the inner position of the upper end of the frame is provided with a testing mechanism, and the left side and the right side of the outer surface of the upper end of the frame are symmetrically provided with a robot vacuum suction mechanism; and the surface of the upper end of the frame is provided with a feeding groove which penetrates through the surface of the frame.

As a further aspect of the present invention: the transplanting mechanism comprises a transplanting plate; the left side and the right side of the upper end surface of the supporting plate are symmetrically and fixedly connected with first sliding rails, the position, close to the rear side, of the upper end surface of the supporting plate is fixedly connected with a first air cylinder, the first sliding rails are in sliding connection with the transplanting plate, and the output end of the first air cylinder is fixedly connected with the transplanting plate; can drive the transplantation board through first cylinder and slide on first slide rail surface, when the material is piled well to the transplantation board surface, drive the transplantation board through the cylinder and slide on first slide rail and can shift out the material.

As a further aspect of the present invention: the positioning mechanism comprises two positioning frames, the two positioning frames are symmetrically distributed at the left side and the right side of the transplanting plate, the positioning frames are fixedly connected with the frame, one ends, close to each other, of the positioning frames at the left side and the right side are uniformly and fixedly connected with a plurality of second air cylinders, and the other ends of the second air cylinders are fixedly connected with the limiting plate; can change the distance between the left and right sides limiting plate through the second cylinder to can be so that the limiting plate can be used for injecing the effect of different length materials.

As a further aspect of the present invention: the feeding mechanism comprises a fixed cylinder, the fixed cylinder is fixedly connected with a frame, a small servo electric cylinder is fixedly connected inside the fixed cylinder, a material frame is arranged at the upper end of the output end of the small servo electric cylinder, the material frame is connected with the frame in a sliding manner, a push plate is connected inside the material frame in a sliding manner, and the push plate is fixedly connected with the output end of the small servo electric cylinder; the left side and the right side of the bottom end of the push plate are symmetrically and fixedly connected with springs, and the other ends of the springs are fixedly connected with the material frame; can the push pedal through little servo electric jar reciprocate, can make the push pedal drive the material frame when reciprocating and follow the push pedal and remove through the spring, no longer upwards move when the material frame removes the top position, little servo electric jar drives the push pedal and upwards slides in the material frame, when the material in the material frame is taken away one, little servo electric jar drives one section distance of push pedal upwards movement for the material in the material frame remains throughout on a height.

As a further aspect of the present invention: the robot vacuum suction mechanism comprises a fixed seat, the fixed seat is fixedly connected with a frame, the upper end of the fixed seat is rotatably connected with a first rotating arm, the upper end of the first rotating arm is rotatably connected with a second rotating arm, the surface of the second rotating arm is slidably connected with a push rod, the bottom end of the push rod is fixedly connected with a feeding rod, and the left end and the right end of the bottom end of the feeding rod are symmetrically and fixedly connected with suckers; can play the effect that the control push pedal removed through first rotor arm and second rotor arm, drive the material loading pole through the push rod and reciprocate, when can making the material loading pole remove the material surface downwards, then hold the material through the sucking disc to the effect of getting the material has been reached.

As a further aspect of the present invention: the testing mechanism comprises a fixed plate, the bottom end of the fixed plate is fixedly connected with a pressure sensor, and the bottom end of the pressure sensor is fixedly connected with a pressing plate; the inner wall of the upper end of the frame is symmetrically and fixedly connected with a second slide rail at the left side and the right side of the fixed plate, the surface of the rear side of the frame is fixedly connected with a third air cylinder, the fixed plate is in sliding connection with the second slide rail, and the output end of the third air cylinder is fixedly connected with the fixed plate; can drive the fixed plate through the third cylinder and slide to transplanting the board upper end position on the second slide rail, then drive material rebound extrusion clamp plate through the backup pad, clamp plate extrusion pressure sensor can reach the effect of the pressure that detects through pressure sensor.

As a further aspect of the present invention: the surface of the frame is fixedly connected with a CCD sensor at the position of the material frame, and the surfaces of the left end and the right end of the frame are fixedly connected with a waste material frame; whether the material that is inhaled by the sucking disc is qualified can be detected through the CCD sensor, and unqualified material can be moved to the waste material frame in, and qualified material is moved to the material loading inslot.

As a further aspect of the present invention: a plurality of fixing rods are uniformly and fixedly connected with the inner walls of the upper end and the lower end in the frame, and the supporting plate is in sliding fit with the fixing rods; through dead lever and backup pad sliding fit, can play the effect that promotes backup pad stability.

Advantageous effects

Compared with the prior art, the beneficial effects of the utility model are that:

1. the prior art is that the manual work is folded the material and is given first place to, this utility model replaces the manual work with equipment, can carry out information at folding the material in-process and tracees back.

2. The prior art artifical time is long, and fold the material in-process and can wear and tear the product, cause the qualification rate height that does not in the test procedure, this utility model has shortened the time greatly, and the process has the detection locate mode, has improved the qualification rate of product.

3. The complicated and too costly polytype that can not be compatible of prior art operation, this utility model equipment adopt full-automatic mode, but equipment automatic operation after the start-up does not need artificial interference, but easy operation compatible polytype.

Drawings

Fig. 1 is a schematic overall structure diagram of the present invention;

fig. 2 is a schematic structural diagram of a cross-sectional view of a top view of the present invention;

fig. 3 is a schematic structural view of a rear view of the present invention;

FIG. 4 is an enlarged schematic view of A in FIG. 3;

fig. 5 is a schematic view of the split structure of the present invention.

In the figure: 1-frame, 2-large servo motor, 3-support plate, 4-first bevel gear, 5-second bevel gear, 6-screw rod, 7-feeding trough, 8-transplanting plate, 9-first slide rail, 10-first air cylinder, 11-positioning frame, 12-second air cylinder, 13-limiting plate, 14-fixed cylinder, 15-small servo electric cylinder, 16-material frame, 17-push plate, 18-fixed seat, 19-first rotating arm, 20-second rotating arm, 21-push rod, 22-feeding rod, 23-suction cup, 24-fixed plate, 25-pressure sensor, 26-pressing plate, 27-second slide rail, 28-third air cylinder, 29-CCD sensor, 30-waste frame and 31-fixed rod.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-5, in an embodiment of the present invention, an intelligent stacking machine with a detection function includes a frame 1, a large servo motor 2 and a support plate 3 are disposed at a bottom position inside the frame 1, two ends of an output shaft of the large servo motor 2 are symmetrically and fixedly connected to a first bevel gear 4, the first bevel gear 4 is meshed with a second bevel gear 5, the second bevel gear 5 is rotatably connected to the frame 1, an upper end of the second bevel gear 5 is fixedly connected to a lead screw 6, the lead screw 6 is in threaded fit with the support plate 3, and an upper end of the lead screw 6 is rotatably connected to the frame 1; the surface of the supporting plate 3 is provided with a transplanting mechanism, and the inner part of the frame 1 is symmetrically provided with positioning mechanisms at the left side and the right side of the transplanting mechanism; the right side of the front end and the left side of the rear end of the frame 1 are respectively provided with a feeding mechanism; a testing mechanism is arranged at the inner position of the upper end of the frame 1, and robot vacuum suction mechanisms are symmetrically arranged at the left side and the right side of the outer surface of the upper end of the frame 1; the upper end surface of the frame 1 is provided with a feeding groove 7 which penetrates through the surface of the frame 1.

In this embodiment: the transplanting mechanism comprises a transplanting plate 8; the left side and the right side of the upper end surface of the supporting plate 3 are symmetrically and fixedly connected with first sliding rails 9, the position, close to the rear side, of the upper end surface of the supporting plate 3 is fixedly connected with a first air cylinder 10, the first sliding rails 9 are connected with the transplanting plate 8 in a sliding mode, and the output end of the first air cylinder 10 is fixedly connected with the transplanting plate 8; can drive through first cylinder 10 and transplant board 8 and slide on first slide rail 9 surface, when transplanting the good material of 8 surface piles of board, drive through the cylinder and transplant board 8 and slide on first slide rail 9 and can shift out the material.

In this embodiment: the positioning mechanism comprises two positioning frames 11, the two positioning frames 11 are symmetrically distributed at the left side and the right side of the transplanting plate 8, the positioning frames 11 are fixedly connected with the frame 1, one ends, close to each other, of the positioning frames 11 at the left side and the right side are uniformly and fixedly connected with a plurality of second air cylinders 12, and the other ends of the second air cylinders 12 are fixedly connected with a limiting plate 13; the distance between the left and right side limit plates 13 can be changed by the second cylinder 12, so that the limit plates 13 can be used for limiting the effect of materials with different lengths.

In this embodiment: the feeding mechanism comprises a fixed cylinder 14, the fixed cylinder 14 is fixedly connected with the frame 1, a small servo electric cylinder 15 is fixedly connected inside the fixed cylinder 14, a material frame 16 is arranged at the upper end of the output end of the small servo electric cylinder 15, the material frame 16 is connected with the frame 1 in a sliding manner, a push plate 17 is connected inside the material frame 16 in a sliding manner, and the push plate 17 is fixedly connected with the output end of the small servo electric cylinder 15; the left side and the right side of the bottom end of the push plate 17 are symmetrically and fixedly connected with springs, and the other ends of the springs are fixedly connected with the material frame 16; can reciprocate through little servo electric cylinder 15 push pedal 17, can make push pedal 17 drive material frame 16 and follow push pedal 17 and move when reciprocating through the spring, no longer upwards move when material frame 16 moves to the top position, little servo electric cylinder 15 drives push pedal 17 and upwards slides in material frame 16, when the material in the material frame 16 is taken away one, little servo electric cylinder 15 drives push pedal 17 and upwards moves a section distance, make the material in the material frame 16 remain throughout on a height.

In this embodiment: the robot vacuum suction mechanism comprises a fixed seat 18, the fixed seat 18 is fixedly connected with the frame 1, the upper end of the fixed seat 18 is rotatably connected with a first rotating arm 19, the upper end of the first rotating arm 19 is rotatably connected with a second rotating arm 20, the surface of the second rotating arm 20 is slidably connected with a push rod 21, the bottom end of the push rod 21 is fixedly connected with an upper feeding rod 22, and the left end and the right end of the bottom end of the upper feeding rod 22 are symmetrically and fixedly connected with suckers 23; the first rotating arm 19 and the second rotating arm 20 can play a role in controlling the push plate 17 to move, the push rod 21 drives the feeding rod 22 to move up and down, and when the feeding rod 22 moves downwards to the surface of a material, the material is sucked by the suction cup 23, so that the material taking effect is achieved.

In this embodiment: the testing mechanism comprises a fixing plate 24, the bottom end of the fixing plate 24 is fixedly connected with a pressure sensor 25, and the bottom end of the pressure sensor 25 is fixedly connected with a pressing plate 26; the inner wall of the upper end of the frame 1 is symmetrically and fixedly connected with second slide rails 27 at the left side and the right side of the fixing plate 24, the rear side surface of the frame 1 is fixedly connected with a third air cylinder 28, the fixing plate 24 is in sliding connection with the second slide rails 27, and the output end of the third air cylinder 28 is fixedly connected with the fixing plate 24; the fixing plate 24 can be driven by the third cylinder 28 to slide on the second slide rail 27 to the upper end position of the transplanting plate 8, then the supporting plate 3 drives the material to move upwards to extrude the pressing plate 26, the pressing plate 26 extrudes the pressure sensor 25, and the effect of the detected pressure can be achieved through the pressure sensor 25.

In this embodiment: the surface of the frame 1 is fixedly connected with a CCD sensor 29 at the position of the material frame 16, and the surfaces of the left end and the right end of the frame 1 are fixedly connected with a waste material frame 30; the CCD sensor 29 can detect whether the material sucked by the suction cup 23 is qualified, the unqualified material is moved to the waste frame 30, and the qualified material is moved to the feeding chute 7.

In this embodiment: a plurality of fixing rods 31 are uniformly and fixedly connected with the inner walls of the upper end and the lower end in the frame 1, and the supporting plate 3 is in sliding fit with the fixing rods 31; through dead lever 31 and backup pad 3 sliding fit, can play the effect of promoting backup pad 3 stability.

The utility model discloses a theory of operation is:

when the device is used, a worker puts a material frame 16 into a designated position, then starts a small servo electric cylinder 15, the small servo electric cylinder 15 drives the material frame 16 to move upwards to a position where a feeding rod 22 takes materials, then drives a transplanting plate 8 to slide on a first slide rail 9 through a first air cylinder 10, so that the transplanting plate 8 slides to the middle position of a support plate 3, then a large servo motor 2 can be started, the large servo motor 2 drives first bevel gears 4 on two sides to rotate, the first bevel gears 4 drive a screw rod 6 to rotate through a second bevel gear 5, the screw rod 6 drives the support plate 3 to move upwards when rotating, the support plate 3 drives the transplanting plate 8 to move upwards to a feeding position of the feeding rod 22, at the moment, the large servo motor 2 is stopped, then a first rotating arm 19 and a second rotating arm 20 are started, the first rotating arm 19 and the second rotating arm 20 drive a push rod 21 to move into a material barrel, at the moment, the push rod 21 drives the feeding rod 22 to move downwards, so that a sucker 23 on the surface of the feeding rod 22 sucks the material in the material barrel, then the material is moved to the upper end of a CCD sensor 29 for detection through a first rotating arm 19, a second rotating arm 20 and a push rod 21, when the material is unqualified, the material is moved into a waste material frame 30 through the first rotating arm 19 and the second rotating arm 20, when the material is qualified, the material is moved into a feeding groove 7 through the first rotating arm 19 and the second rotating arm 20, the material drops on the surface of the transplanting plate 8 through the feeding groove 7, when the material in the material cylinder is taken out, a small servo electric cylinder 15 pushes the push rod 21 to move upwards for a certain distance, meanwhile, when a piece of material is placed on the transplanting plate 8, a large servo motor 2 drives a support plate 3 to descend for a certain distance, after the material is stacked, the support plate 3 drives the transplanting plate 8 to move to the bottommost end position, at the moment, a fixing plate 24 is driven by a third air cylinder 28 to slide on a second slide rail 27 to the position right upper end of the material, and then the support plate 3 is driven by the large servo motor 2 to move upwards, so that the supporting plate 3 drives the material to extrude the pressing plate 26, the pressure sensor 25 tests the pressure value, and the first cylinder 10 moves the material out after the test is qualified.

Claims

1. An intelligent stacker with detection function, comprising a frame (1), characterized in that: a large servo motor (2) and a support plate (3) are arranged at the bottom end of the interior of the frame (1), two ends of an output shaft of the large servo motor (2) are symmetrically and fixedly connected with first bevel gears (4), the first bevel gears (4) are meshed with second bevel gears (5), the second bevel gears (5) are rotatably connected with the frame (1), the upper ends of the second bevel gears (5) are fixedly connected with lead screws (6), the lead screws (6) are in threaded fit with the support plate (3), and the upper ends of the lead screws (6) are rotatably connected with the frame (1); transplanting mechanisms are arranged on the surfaces of the supporting plates (3), and positioning mechanisms are symmetrically arranged at the left side and the right side of the transplanting mechanisms in the frame (1); the right side of the front end and the left side of the rear end of the frame (1) are respectively provided with a feeding mechanism; the inner position of the upper end of the frame (1) is provided with a testing mechanism, and the left side and the right side of the outer surface of the upper end of the frame (1) are symmetrically provided with a robot vacuum suction mechanism; and the upper end surface of the frame (1) is provided with a feeding groove (7) which penetrates through the surface of the frame (1).

2. The intelligent stacking machine with detection function as claimed in claim 1, wherein: the transplanting mechanism comprises a transplanting plate (8); the utility model discloses a transplanting machine, including backup pad (3), backup pad (3) upper end surface left and right sides symmetry fixedly connected with first slide rail (9) and backup pad (3) upper end surface are close to rear side position fixed connection first cylinder (10), first slide rail (9) and transplanting board (8) sliding connection, first cylinder (10) output and transplanting board (8) fixed connection.

3. The intelligent stacking machine with detection function as claimed in claim 1, wherein: positioning mechanism includes locating rack (11), locating rack (11) are equipped with two and two locating rack (11) symmetric distribution and are transplanting board (8) left and right sides position, locating rack (11) and frame (1) fixed connection and left and right sides locating rack (11) are close to a plurality of second cylinders (12) of the even fixed connection of one end each other, second cylinder (12) other end fixed connection limiting plate (13).

4. The intelligent stacking machine with detection function as claimed in claim 1, wherein: the feeding mechanism comprises a fixed cylinder (14), the fixed cylinder (14) is fixedly connected with the frame (1), a small servo electric cylinder (15) is fixedly connected inside the fixed cylinder (14), a material frame (16) is arranged at the upper end of the output end of the small servo electric cylinder (15), the material frame (16) is in sliding connection with the frame (1), a push plate (17) is connected inside the material frame (16) in sliding connection, and the push plate (17) is fixedly connected with the output end of the small servo electric cylinder (15); the left side and the right side of the bottom end of the push plate (17) are symmetrically and fixedly connected with springs, and the other ends of the springs are fixedly connected with the material frame (16).

5. The intelligent stacking machine with detection function as claimed in claim 1, wherein: mechanism is inhaled in robot vacuum includes fixing base (18), fixing base (18) rotate with frame (1) fixed connection and fixing base (18) upper end and are connected first rotor arm (19), first rotor arm (19) upper end is rotated and is connected second rotor arm (20), second rotor arm (20) surface sliding connection push rod (21), push rod (21) bottom fixed connection material loading pole (22), both ends symmetry fixed connection sucking disc (23) about material loading pole (22) bottom.

6. The intelligent stacking machine with detection function as claimed in claim 1, wherein: the testing mechanism comprises a fixing plate (24), the bottom end of the fixing plate (24) is fixedly connected with a pressure sensor (25), and the bottom end of the pressure sensor (25) is fixedly connected with a pressing plate (26); frame (1) upper end inner wall is located fixed plate (24) left and right sides position symmetry fixed connection second slide rail (27) and frame (1) rear side surface position fixed connection third cylinder (28), fixed plate (24) and second slide rail (27) sliding connection and third cylinder (28) output and fixed plate (24) fixed connection.

7. The intelligent stacking machine with detection function as claimed in claim 1, wherein: the surface of the frame (1) is fixedly connected with a CCD sensor (29) at the position of the material frame (16) and the surfaces of the left end and the right end of the frame (1) are fixedly connected with a waste material frame (30).

8. The intelligent stacking machine with detection function as claimed in claim 1, wherein: the inner walls of the upper end and the lower end of the interior of the frame (1) are uniformly and fixedly connected with a plurality of fixing rods (31), and the supporting plate (3) is in sliding fit with the fixing rods (31).