CN214875710U

CN214875710U - Quartz bucket positioning device

Info

Publication number: CN214875710U
Application number: CN202120347961.5U
Authority: CN
Inventors: 温猛
Original assignee: Chengdu Zhongguang Ruihua Technology Co ltd
Current assignee: Chengdu Zhongguang Ruihua Technology Co ltd
Priority date: 2021-02-07
Filing date: 2021-02-07
Publication date: 2021-11-26
Anticipated expiration: 2031-02-07

Abstract

The utility model discloses a quartz barrel positioning device, which comprises a feeding trolley, wherein a quartz barrel is vertically arranged on the feeding trolley, the quartz barrel positioning device also comprises a first frame and a feeding nozzle, and an X-axis positioning mechanism, a Y-axis positioning mechanism and a Z-axis positioning mechanism are respectively and fixedly arranged at the upper end of the first frame; the X-axis positioning mechanism comprises an X-axis moving block and an X-axis limiting block, and the X-axis limiting block is mounted on the X-axis moving block and used for positioning the X axis of the quartz barrel; the Y-axis positioning mechanism comprises a Y-axis moving block and a Y-axis limiting block, and the Y-axis limiting block is mounted on the Y-axis moving block and used for positioning the Y axis of the quartz barrel; the Z-axis positioning mechanism comprises a Z-axis moving block, and the feeding nozzle is mounted on the Z-axis moving block and extends into the quartz barrel according to a preset stroke; the automatic silicon material canning process has the advantages that the automation of the silicon material canning process is realized, the manual operation is replaced, the workload of workers is reduced, and the canning efficiency is improved.

Description

Quartz bucket positioning device

Technical Field

The utility model relates to a silicon material canning technical field, concretely relates to quartz capsule positioner.

Background

In the crystal pulling process of the photovoltaic industry, silicon material canning operation is often required, and at present, the silicon material canning operation is carried out manually. When carrying out this operation, the workman need lift up silicon material to about 2m height, fills in quartz barrel with dustless bag sack again, then shakes dustless bag, fills silicon material into in the quartz barrel. During the operation, the worker needs to perform ascending, lifting and other actions continuously, and while completing the actions, the worker also needs to perform the actions of inclining and righting the quartz barrel continuously and discontinuously. Meanwhile, as the silicon material splashes dust when falling into the quartz barrel, workers inevitably contact and suck the dust when performing close-range operation. Therefore, when the silicon material filling operation of the quartz barrel is carried out in the industry at present, the problems of poor working environment, high working strength and low working efficiency exist.

SUMMERY OF THE UTILITY MODEL

To the defects in the prior art, the utility model aims at providing a quartz capsule positioner.

The utility model adopts the technical proposal that:

a quartz barrel positioning device comprises a feeding trolley, a first rack and a feeding nozzle, wherein a quartz barrel is vertically arranged on the feeding trolley, and an X-axis positioning mechanism, a Y-axis positioning mechanism and a Z-axis positioning mechanism are respectively and fixedly arranged at the upper end of the first rack; the X-axis positioning mechanism comprises an X-axis moving block and an X-axis limiting block, and the X-axis limiting block is mounted on the X-axis moving block and used for positioning the X axis of the quartz barrel; the Y-axis positioning mechanism comprises a Y-axis moving block and a Y-axis limiting block, and the Y-axis limiting block is mounted on the Y-axis moving block and used for positioning the Y axis of the quartz barrel; the Z-axis positioning mechanism comprises a Z-axis moving block, and the feeding nozzle is installed on the Z-axis moving block and extends into the quartz barrel according to a preset stroke.

Furthermore, a corner pressing cylinder used for clamping the feeding trolley is installed at the lower end of the first rack.

The upper end of the second rack is connected with the first rack through a rotating shaft, the lower end of the second rack is fixedly provided with an air cylinder, a piston rod of the air cylinder is connected with the lower end of the first rack, and when the piston rod extends out, the first rack is pushed to rotate around the rotating shaft.

Further, a bottom plate is arranged at the bottom of the first rack, and the feeding trolley is arranged on the bottom plate.

Further, the X-axis positioning mechanism further comprises an X-axis motor, and the X-axis motor is installed at the upper end of the first rack and drives the X-axis moving block to move along the X axis.

Furthermore, the X-axis positioning mechanism further comprises an X-axis guide rail and an X-axis guide block, the X-axis guide rail is installed at the upper end of the first rack, and the X-axis guide block is installed at the bottom of the X-axis moving block and is in sliding fit with the X-axis guide rail.

Furthermore, the Y-axis positioning mechanism further comprises a Y-axis motor, and the Y-axis motor is installed on the X-axis moving block and drives the Y-axis moving block to move along the Y axis.

Furthermore, the Y-axis positioning mechanism further comprises a Y-axis guide rail and a Y-axis guide block, the Y-axis guide rail is installed on the X-axis moving block, and the Y-axis guide block is installed at the bottom of the Y-axis moving block and is in sliding fit with the Y-axis guide rail.

Further, the Z-axis positioning mechanism further comprises a Z-axis motor, and the Z-axis motor is installed on one side of the Y-axis moving block and drives the Z-axis moving block to move along the Z axis.

Furthermore, the Z-axis positioning mechanism further comprises a Z-axis guide rail and a Z-axis guide block, the Z-axis guide rail is installed on one side of the Y-axis moving block, and the Z-axis guide block is installed on one side of the Z-axis moving block and is in sliding fit with the X-axis guide rail.

Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a schematic structural diagram of a quartz barrel positioning device according to an embodiment of the present disclosure;

FIG. 2 is a schematic structural diagram of another direction of the quartz barrel positioning device according to the embodiment of the present application;

FIG. 3 is an isometric view of a quartz barrel positioning device provided in an embodiment of the present application;

FIG. 4 is a schematic structural diagram of a positioning mechanism provided in an embodiment of the present application;

fig. 5 is a schematic view of a lower end structure of a quartz barrel positioning device according to an embodiment of the present application.

The feeding device comprises a second rack 1, a rotating shaft 2, a first rack 3, a quartz barrel 4, a feeding nozzle 5, an X-axis limiting block 6, a Y-axis limiting block 7, a Z-axis moving block 8, a Y-axis moving block 9, an X-axis moving block 10, a corner pressing cylinder 11, a feeding trolley 12 and a cylinder 13.

Detailed Description

Here, it is to be noted that the functions, methods, and the like related to the present invention are only conventional adaptive applications of the related art. Therefore, the present invention is an improvement of the prior art, which substantially lies in the connection relationship between hardware, not in the functions and methods themselves, that is, the present invention relates to a few functions and methods, but does not include the improvements proposed in the functions and methods themselves. The present invention is described for better illustration of the function and method for better understanding of the present invention.

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.

Referring to fig. 1 to 5, the quartz barrel positioning device comprises a feeding trolley 12, a quartz barrel 4 vertically mounted on the feeding trolley 12, a first frame 3 and a feeding nozzle 5, wherein an X-axis positioning mechanism, a Y-axis positioning mechanism and a Z-axis positioning mechanism are respectively and fixedly arranged at the upper end of the first frame 3; the X-axis positioning mechanism comprises an X-axis moving block 10 and an X-axis limiting block 6, and the X-axis limiting block 6 is mounted on the X-axis moving block 10 and used for positioning the X-axis direction of the quartz barrel 4; the Y-axis positioning mechanism comprises a Y-axis moving block 9 and a Y-axis limiting block 7, and the Y-axis limiting block 7 is mounted on the Y-axis moving block 9 and used for positioning the Y-axis direction of the quartz barrel 4; the Z-axis positioning mechanism comprises a Z-axis moving block 8, and the feeding nozzle 5 is installed on the Z-axis moving block 8 and extends into the quartz barrel 4 according to a preset stroke.

During the use, quartz capsule 4 gets into first frame 3 under the drive of reinforced dolly 12, fix a position quartz capsule 4 from X axle and Y axle respectively through X axle positioning mechanism and Y axle positioning mechanism, can realize the automatic positioning in the 4 centre of a circle of quartz capsule, the location is accurate, after accomplishing the location, accessible Z axle positioning mechanism drive feed nozzle 5 stretches into quartz capsule 4 certain degree of depth according to predetermineeing the stroke, carry out the silicon material canning through feed nozzle 5, the unrestrained phenomenon of silicon material takes place when preventing the canned silicon material, the automation of silicon material canning process has been realized, manual operation has been replaced, workman's work load has been reduced, canning efficiency has been improved.

The lower end of the first frame 3 is provided with a corner pressing cylinder 11 for clamping a feeding trolley 12. After the feed trolley 12 enters the first frame 3, the corner hold-down cylinder 11 applies a pressure of 1500N × 2 to secure the feed trolley 12 in the first frame 3.

The upper end of the first frame 3 is fixedly provided with a mounting plate, the X-axis positioning mechanism further comprises an X-axis motor, an X-axis guide rail and an X-axis guide block, the X-axis motor is mounted on the mounting plate at the upper end of the first frame 3, the bottom of the X-axis moving block 10 is fixed with a sliding block of the X-axis motor, and the X-axis moving block 10 is driven to move along the X axis by the X-axis motor. The X-axis guide rails are two, the two X-axis guide rails are fixedly mounted on the mounting plate and are respectively located on two sides of the X-axis motor, the X-axis guide blocks are mounted at the bottom of the X-axis moving block 10 and are in sliding fit with the X-axis guide rails, and when the X-axis motor drives the X-axis moving block 10 to move, a guiding effect is achieved. The X-axis limiting block 6 is of an L-shaped structure, one end of the X-axis limiting block is fixed on the X-axis moving block 10, and the other end of the X-axis limiting block touches the outer wall of the quartz barrel 4 to complete the positioning of the quartz barrel 4 in the X-axis direction.

The Y-axis positioning mechanism further comprises a Y-axis motor, a Y-axis guide rail and a Y-axis guide block, the Y-axis motor is installed on the X-axis moving block 10, the Y-axis moving block 9 is of a T-shaped structure, the bottom of the Y-axis moving block 9 is fixed with a sliding block of the Y-axis motor, and the Y-axis moving block 9 is driven to move along the Y axis through the Y-axis motor. The two Y-axis guide rails are fixedly mounted on the X-axis moving block 10 and are respectively located on two sides of the Y-axis motor, the Y-axis guide blocks are mounted at the bottom of the Y-axis moving block 9 and are in sliding fit with the Y-axis guide rails, and when the Y-axis motor drives the Y-axis moving block 9 to move, the Y-axis guide rails play a role in guiding. The Y-axis limiting block 7 is a long straight rod, one end of the Y-axis limiting block is fixed on the Y-axis moving block 9, the other end of the Y-axis limiting block extends towards the quartz barrel 4, the Y-axis limiting block 7 is perpendicular to the other end of the X-axis limiting block 6, and the Y-axis limiting block 7 is used for positioning the quartz barrel 4 in the Y-axis direction by touching the outer wall of the quartz barrel 4.

The Z-axis positioning mechanism further comprises a Z-axis motor, a Z-axis guide rail and a Z-axis guide block, the Z-axis motor is installed on one side of the Y-axis moving block 9, one side of the Z-axis moving block 8 is fixed with a sliding block of the Z-axis motor, and the Z-axis moving block 8 is driven to move along the Z axis through the Z-axis motor. The two Z-axis guide rails are fixedly installed on one side of the Y-axis moving block 9 and located on two sides of the Z-axis motor respectively, and the Z-axis guide block is installed on one side of the Z-axis moving block 8 and in sliding fit with the Z-axis guide rails and plays a role in guiding when the Z-axis motor drives the Z-axis moving block 8 to move. The upper end of the Z-axis moving block 8 is an inclined slope, the outer wall of the feeding nozzle 5 corresponding to the Z-axis moving block 8 is a corresponding inclined plane, and the feeding nozzle 5 is fixed on the Z-axis moving block 8.

A bottom plate is fixedly arranged at the bottom of the first frame 3, and the charging trolley 12 enters the first frame 3 and then is arranged on the bottom plate.

Still include second frame 1, this second frame 1 is fixed frame, the upper end of second frame 1 is through pivot 2 and first frame 3 rotatable coupling, there is cylinder 13 in the both sides of the lower extreme of second frame 1 fixed mounting respectively, this cylinder 13 can adopt SC50 300 cylinder 13, the piston rod of this cylinder 13 is connected with the lower extreme of first frame 3, and when this piston rod stretches out, promote first frame 3 and revolve 2 rotations of pivot, thereby drive quartz barrel 4 slope certain angle, implement reinforced, avoid artifical quartz barrel 4 that inclines.

This application can realize the automatic canning of silicon material through to quartz capsule automatic positioning and slope, has replaced manual operation. By adopting the device, the charging efficiency can reach 2-3 Min/barrel, and compared with the manual charging efficiency of 5-7 Min/barrel, the charging efficiency of the device is improved by 80-130%.

The operation time is 10s, the operation time is 2min, one-person operation can be realized when three devices are provided, and the operation efficiency is 3 devices/person; when manual feeding, workers are required to ascend, and meanwhile, 10 kg/bag of silicon material is required to be lifted to the height of 2m from the ground continuously for feeding, and the phenomena of silicon material scattering and operation difficulty exist in the middle.

After the device is introduced, people only need to push the trolley and press the start button, and no other operation is needed. And the feeding process has rest and time adjustment, so that the labor intensity of workers is greatly reduced. When manual feeding is carried out, a protective mask needs to be worn, so that workers can breathe difficultly.

Meanwhile, in the situation, because the silicon material is inevitably collided in the filling process of the silicon material, a large amount of generated dust still contacts the unprotected part of a worker, and the working environment and the health of the worker are affected. After the quartz barrel filling device is introduced, the operation range of workers has a distance of 3-5m with the filling position of the quartz barrel, and an effective safety distance with the filling opening of the quartz barrel is achieved. The labor environment of workers is greatly improved.

In this application, unless expressly stated or limited otherwise, the terms "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral combinations thereof; may be an electrical connection; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the specification of the present invention, a large number of specific details are explained. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, systems, and techniques have not been shown in detail in order not to obscure an understanding of this description.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, system, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, systems, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims

1. A quartz barrel positioning device comprises a feeding trolley, wherein a quartz barrel is vertically arranged on the feeding trolley, and the quartz barrel positioning device is characterized by also comprising a first rack and a feeding nozzle, wherein an X-axis positioning mechanism, a Y-axis positioning mechanism and a Z-axis positioning mechanism are respectively and fixedly arranged at the upper end of the first rack; the X-axis positioning mechanism comprises an X-axis moving block and an X-axis limiting block, and the X-axis limiting block is mounted on the X-axis moving block and used for positioning the X axis of the quartz barrel; the Y-axis positioning mechanism comprises a Y-axis moving block and a Y-axis limiting block, and the Y-axis limiting block is mounted on the Y-axis moving block and used for positioning the Y axis of the quartz barrel; the Z-axis positioning mechanism comprises a Z-axis moving block, and the feeding nozzle is installed on the Z-axis moving block and extends into the quartz barrel according to a preset stroke.

2. The quartz barrel positioning device as claimed in claim 1, wherein a corner pressing cylinder for clamping the charging trolley is installed at the lower end of the first frame.

3. The quartz barrel positioning device as claimed in claim 2, further comprising a second frame, wherein the upper end of the second frame is connected to the first frame through a rotating shaft, a cylinder is fixedly mounted at the lower end of the second frame, a piston rod of the cylinder is connected to the lower end of the first frame, and when the piston rod extends, the first frame is pushed to rotate around the rotating shaft.

4. The quartz barrel positioning device as claimed in claim 3, wherein a bottom plate is provided at the bottom of the first frame, and the charging carriage is placed on the bottom plate.

5. The quartz barrel positioning device as claimed in claim 1, wherein the X-axis positioning mechanism further comprises an X-axis motor installed at an upper end of the first frame and driving the X-axis moving block to move along the X-axis.

6. The quartz barrel positioning device as claimed in claim 5, wherein the X-axis positioning mechanism further comprises an X-axis guide rail and an X-axis guide block, the X-axis guide rail is mounted at the upper end of the first frame, and the X-axis guide block is mounted at the bottom of the X-axis moving block and is in sliding fit with the X-axis guide rail.

7. The quartz barrel positioning device as claimed in claim 5, wherein the Y-axis positioning mechanism further comprises a Y-axis motor mounted on the X-axis moving block and driving the Y-axis moving block to move along the Y-axis.

8. The quartz barrel positioning device as claimed in claim 7, wherein the Y-axis positioning mechanism further comprises a Y-axis guide rail and a Y-axis guide block, the Y-axis guide rail is mounted on the X-axis moving block, and the Y-axis guide block is mounted at the bottom of the Y-axis moving block and is in sliding fit with the Y-axis guide rail.

9. The quartz barrel positioning device as claimed in claim 7, wherein the Z-axis positioning mechanism further comprises a Z-axis motor installed at one side of the Y-axis moving block and driving the Z-axis moving block to move along the Z-axis.

10. The quartz barrel positioning device as claimed in claim 9, wherein the Z-axis positioning mechanism further comprises a Z-axis guide rail and a Z-axis guide block, the Z-axis guide rail is mounted on one side of the Y-axis moving block, and the Z-axis guide block is mounted on one side of the Z-axis moving block and is in sliding fit with the X-axis guide rail.