CN111014750B - Environment-friendly type aluminum-plastic plate composite material dust-free processing equipment - Google Patents

Environment-friendly type aluminum-plastic plate composite material dust-free processing equipment Download PDF

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CN111014750B
CN111014750B CN202010072615.0A CN202010072615A CN111014750B CN 111014750 B CN111014750 B CN 111014750B CN 202010072615 A CN202010072615 A CN 202010072615A CN 111014750 B CN111014750 B CN 111014750B
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assembly
clamping
automatic
clamping mechanism
screw
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CN111014750A (en
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吴广
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Boxing Rongzhi Technology Innovation Development Co., Ltd
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Boxing Rongzhi Technology Innovation Development Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B23Q11/005—Devices for removing chips by blowing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/12—Arrangements for cooling or lubricating parts of the machine
    • B23Q11/126—Arrangements for cooling or lubricating parts of the machine for cooling only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of aluminum-plastic panel processing, in particular to environment-friendly aluminum-plastic panel composite material dust-free processing equipment which comprises a working box, a drilling mechanism, a first end clamping mechanism, a second end clamping mechanism, a first induction mechanism, an air supply mechanism, a waste collection mechanism, a rack and a controller, wherein the working box is also provided with a box door and an observation window; the working box is fixedly arranged on the rack, the drilling mechanism, the first end clamping mechanism, the second end clamping mechanism and the first sensing mechanism are all arranged in the working box, one end of the first sensing mechanism is arranged on the first end clamping mechanism, and the other end of the first sensing mechanism is arranged on the second end clamping mechanism; according to the scheme, multi-step automatic alignment can be achieved through two-step manual operation, manpower is saved, clamping precision is high, product quality is good, dust fragments in work are eliminated, and the method is environment-friendly.

Description

Environment-friendly type aluminum-plastic plate composite material dust-free processing equipment
Technical Field
The invention relates to the technical field of aluminum-plastic panel processing, in particular to environment-friendly type aluminum-plastic panel composite material dust-free processing equipment.
Background
The processing of the aluminum-plastic plate mainly comprises cutting, tailoring, edge planing and bending into various shapes of arc and right angle. But the scrap and dust generated in the processing process of the aluminum-plastic panel can cause damage to the bodies of operators and pollute the environment. There is a need to provide an environmentally friendly device that can effectively remove dust.
Chinese patent CN201910300553.1 discloses a piece clean-up equipment is used in processing of environment-friendly backing plate, which comprises a workbench, the top fixedly connected with mount of workstation, the left side inner wall fixed mounting of mount has the fan, the top intercommunication of fan has one end to run through and extend to the left air-supply line of mount, the right side intercommunication of fan has the guide duct, the right side fixed mounting of guide duct has quantity to be three air outlet, the top fixedly connected with of workstation is located the inside left side fixed plate of mount. This piece clean-up equipment is used in processing of environment-friendly backing plate through rotating the left side carousel, drives the left side threaded rod and rotates, makes the left side threaded rod reciprocate through with left side connecting plate threaded connection to drive the left side punch holder and reciprocate through left side slider and left side slide rail sliding connection, make left side punch holder and left side lower plate can carry out the centre gripping to the backing plate of different thickness.
This scheme provides the thinking, but this design exists not tightly to panel right side centre gripping, can't realize the grip function on the right side even when panel thickness is too big. And the design of unilateral air inlet blows the piece dust easily and can't effectively fall to the box opposite side, and the dust piece is piled up in the equipment at last and is damaged equipment.
Disclosure of Invention
The technical problem to be solved by the invention is to provide environment-friendly aluminum-plastic panel composite material dust-free processing equipment, the technical scheme solves the problems, multi-step automatic alignment can be realized through two-step manual operation, manpower is saved, the clamping precision is high, the product quality is good, various dust and debris in work are eliminated, protection is provided for operators, and the environment-friendly aluminum-plastic panel composite material dust-free processing equipment is environment-friendly.
In order to solve the technical problems, the invention provides the following technical scheme:
an environment-friendly aluminum-plastic plate composite material dust-free processing device is characterized by comprising a working box, a drilling mechanism, a first end clamping mechanism, a second end clamping mechanism, a first induction mechanism, an air supply mechanism, a waste collection mechanism, a rack and a controller, wherein the working box is also provided with a box door and an observation window; the working box is fixedly installed on the rack, the drilling mechanism, the first end clamping mechanism, the second end clamping mechanism, the first induction mechanism is arranged in the working box, one end of the first induction mechanism is arranged on the first end clamping mechanism, one end of the first induction mechanism is arranged on the second end clamping mechanism, one end of the air supply mechanism is arranged on the side wall of the working box and communicated with the outside, the top end of the waste collection mechanism is communicated with the bottom output end of the working box, the observation window is arranged on the box door, the drilling mechanism, the first end clamping mechanism, the second end clamping mechanism, the air supply mechanism and the waste collection mechanism are electrically connected with the controller.
The preferable scheme of the environment-friendly aluminum-plastic composite material dust-free processing equipment comprises a mechanical arm, an industrial drill bit and an industrial camera; the mechanical arm is fixedly connected with the inner wall of the working box, the industrial drill bit and the industrial camera are fixedly mounted on the movable part of the mechanical arm, and the mechanical arm, the industrial drill bit and the industrial camera are all electrically connected with the controller.
As a preferred scheme of an environment-friendly aluminum-plastic composite material dust-free processing device, the first end clamping mechanism comprises a first bidirectional ball screw sliding table, a first manual clamping assembly, a first automatic clamping assembly, a first sensing assembly and a first hard rack rubber pad, wherein the first sensing assembly comprises a first reflective infrared photoelectric sensor and a reflective bolt; the first reflection type infrared photoelectric sensor is an induction part of the first end part clamping mechanism, the first manual clamping assembly is a manual assembly of the first end part clamping mechanism, the first automatic clamping assembly is an automatic assembly of the first end part clamping mechanism, the first bidirectional ball screw sliding table is fixedly connected with the inner part of the working box, the first manual clamping assembly and the first automatic clamping assembly are respectively arranged on two sliding blocks of the first bidirectional ball screw sliding table, the first manual clamping assembly is arranged at one side close to the box door, the first reflection type infrared photoelectric sensor and the reflection bolt of the first induction assembly are respectively arranged on a movable part of the first manual clamping assembly and a movable part of the first automatic clamping assembly in opposite directions, four first hard rack rubber pads are respectively arranged on surfaces of opposite movements of the movable part and a fixed part of the first manual clamping assembly and the first automatic clamping assembly, the first hard rack rubber mat is a clamping part of the first end part clamping mechanism, the first hard rack rubber mat is in a structure with a plurality of rows of transverse teeth and a plurality of longitudinal teeth, and the first bidirectional ball screw sliding table, the first automatic clamping assembly and the first sensing assembly are electrically connected with the controller.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the first manual clamping assembly comprises a first fixed seat, a first slide rail, a first slide clamping plate, a first bearing, a first screw and a first rotating handle; first fixing base and the slider fixed connection that first bidirectional ball screw slip table is close to the chamber door, first slide rail is vertical setting on the riser of first fixing base upper end mutually parallel, first slip splint terminal surface ground and first slide rail sliding connection down, first bearing outer lane and first slip splint fixed connection, first screw rod vertically with first fixing base roof threaded connection, first screw rod bottom and first bearing inner circle fixed connection, a twist grip fixed mounting is on first screw rod top, a first stereoplasm rack cushion working face fixed mounting is on first slip splint's bottom surface down, a first stereoplasm rack cushion working face ground fixed mounting is on first fixing base up end.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the first automatic clamping assembly comprises a second fixed seat, a second slide rail, a second slide clamp plate, a second bearing, a second screw, a first guide rod, a first driver bracket, a first rotary driver and a first screw speed reducer; the second fixed seat is fixedly arranged on a slide block of the first bidirectional ball screw sliding table far away from the box door, the second slide rails are vertically arranged on a vertical plate of the second fixed seat in parallel, the end surface of the second slide clamp plate faces downwards and is connected with the second slide rails in a sliding manner, the outer ring of the second bearing is fixedly connected with the second slide clamp plate, the second screw rod is in threaded connection with a top plate of the second fixed seat, the bottom end of the second screw rod is fixedly connected with the inner ring of the second bearing, a plurality of first guide rods are uniformly and vertically arranged on the top end of the second fixed seat around the axis of the second screw rod in parallel, the end surface of the first driver support is in clearance fit with the first guide rods in a moving manner along the vertical direction, the first rotary driver is assembled and connected with the first screw rod reducer, the first rotary driver and the first screw rod reducer are arranged on the upper end surface of the first driver support, and, a first stereoplasm rack cushion working face sets up on the lower terminal surface of second slip splint downwards, and a first stereoplasm rack cushion working face is fixed mounting on the up end of second fixing base upwards, and first rotary actuator is connected with the controller electricity.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the second end clamping mechanism comprises a second bidirectional ball screw sliding table, a guide post, a manual adjusting telescopic assembly, an automatic adjusting telescopic assembly, a second automatic clamping assembly, a third automatic clamping assembly, a second induction assembly, a third induction assembly and a second hard rack cushion; the manual adjustment telescopic assembly and the automatic adjustment telescopic assembly are respectively a manual assembly and an automatic assembly of a second end part clamping mechanism, the second induction assembly and the third induction assembly are induction parts of a second end part clamping mechanism, the structures of the second induction assembly and the third induction assembly are the same as those of the induction part of the first end part clamping mechanism, but two ends of the second induction assembly are respectively arranged at the positions corresponding to the fixed part of the second automatic clamping assembly and the fixed part of the third automatic clamping assembly, two ends of the third induction assembly are respectively arranged at the positions corresponding to the movable part of the second automatic clamping assembly and the movable part of the third automatic clamping assembly, the second bidirectional ball screw sliding table is fixedly connected with the inner wall of the work box, the guide column and the axis of the second bidirectional ball screw sliding table are fixedly arranged in the work box in parallel, and the manual adjustment telescopic assembly and the automatic adjustment telescopic assembly are respectively close to a sliding block of the work box and a sliding block far away from the work box with the second bidirectional ball screw sliding table The other ends of the manual adjusting telescopic component and the automatic adjusting telescopic component are in clearance fit with the guide post, the tail end of the manual adjusting telescopic component is fixedly connected with the second automatic clamping component, the tail end of the automatic adjusting telescopic component is fixedly connected with the third automatic clamping component, four second hard rack cushions are respectively arranged on the movable part and the fixed part of the second automatic clamping component and the movable part and the fixed part of the third automatic clamping component, the structures of the second automatic clamping component and the third automatic clamping component are the same as the structure of the automatic component of the first end clamping mechanism, the second hard rack cushion is the clamping part of the second end clamping mechanism, the structure of the second hard rack cushion is the same as the structure of the clamping part of the first end clamping mechanism, one end of the first induction mechanism is arranged on the movable part of the second automatic clamping component and faces the first end clamping mechanism, the second bidirectional ball screw sliding table, the automatic adjusting telescopic assembly, the second automatic clamping assembly, the third automatic clamping assembly, the second sensing assembly and the third sensing assembly are all electrically connected with the controller.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the manual adjusting telescopic component comprises a third fixed seat, a third slide rail, a third bearing, a third screw and a second rotating handle; the third fixing seat is fixedly connected with a sliding block, close to the box door, of the second bidirectional ball screw sliding table, one end, close to the first end clamping mechanism, of the third fixing seat is in clearance fit with the guide post, the third sliding rail is fixedly installed on the upper end face of the third fixing seat in parallel, the third screw rod is in threaded connection with a vertical plate, close to the inner wall of the working box, of the third fixing seat, one end, far away from the inner wall of the working box, of the third screw rod is fixedly connected with the inner wall of a third bearing, the outer wall of the third bearing is fixedly connected with the second automatic clamping assembly, the second automatic clamping assembly is in sliding connection with the third sliding rail, and the second rotating handle is fixedly installed at one end, close to the inner.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the automatic adjusting telescopic assembly comprises a fourth fixed seat, a fourth slide rail, a fourth bearing, a fourth screw, a second guide rod, a second driver bracket, a second rotary driver and a second screw speed reducer; a fourth fixed seat is fixedly connected with a sliding block of a second bidirectional ball screw sliding table far away from the box door, the fourth fixed seat is also in clearance fit with a guide post, fourth slide rails are arranged on the upper end surface of the fourth fixed seat in parallel, the axis of a fourth screw rod is horizontally in threaded connection with a vertical plate of the fourth fixed seat far away from the direction of the first end clamping mechanism, one end of the fourth screw rod near the first end clamping mechanism is fixedly connected with a fourth bearing inner ring, a fourth bearing outer ring is fixedly connected with a third automatic clamping assembly, the third automatic clamping assembly is also in sliding connection with the fourth slide rail, a plurality of second guide rods are uniformly and vertically arranged on one side of the vertical plate of the fourth fixed seat far away from the first end clamping mechanism around the axis of the fourth screw rod in parallel, and the end surface of a second driver bracket is in clearance fit with the second guide rods in a horizontal movement direction near and far away from the direction, the second rotary driver is assembled and connected with the second screw speed reducer, the second rotary driver and the second screw speed reducer are arranged on the second driver support, the output end of the second screw speed reducer is fixedly connected with one end, far away from the first end clamping mechanism, of the fourth screw, and the second rotary driver is electrically connected with the controller.
As a preferred scheme of environment-friendly aluminum-plastic panel composite material dust-free processing equipment, the air supply mechanism comprises an inclined air duct, a filter screen and a fan; the inclined air channels are oppositely arranged on the peripheral wall of the working box, the output ends of the inclined air channels face the working area in the working box, the filter screens are arranged at the input ends of the inclined air channels, the filter screens are externally connected with the fans, and the fans are electrically connected with the controller.
As a preferred scheme of environment-friendly aluminum-plastic composite material dust-free processing equipment, the waste collecting mechanism comprises a slope slideway, an air exhaust filter screen, an air outlet pipe, a collecting box and an air pump; the top end of the slope slideway is fixedly communicated with the bottom of the working box, the air exhaust filter screen is fixedly arranged on any inclined plane of the slope slideway, the air exhaust filter screen is communicated with the air outlet pipe, the air outlet pipe is externally connected with an air pump, the bottom of the slope slideway is connected with the top of the collecting box in a sliding mode, and the air pump is electrically connected with the controller.
Compared with the prior art, the invention has the beneficial effects that:
the drilling mechanism possesses the direction of motion of the three axis of XYZ, and first induction mechanism is correlation formula infrared photoelectric sensor and is used for the response bolt of its light of reflection. The staff opens the chamber door first and puts the plastic-aluminum plate into the work chamber. Four sensors are arranged between the movable part of the manual assembly of the first end part clamping mechanism and the movable part of the automatic assembly of the first end part clamping mechanism, between the manual assembly of the second end part clamping mechanism and the automatic assembly of the second end part clamping mechanism, between the movable part of the clamping assembly on the manual assembly of the second end part clamping mechanism and the movable part of the clamping assembly on the automatic assembly of the second end part clamping mechanism, and between the movable part of the manual assembly of the first end part clamping mechanism and the movable part of the clamping assembly on the manual assembly of the second end part clamping mechanism for sensing the heights of the two sensors, and then the two sensors are parallel and level with each other through a controller, thereby achieving the same and stable clamping effect on four corners of an aluminum-plastic plate. The worker firstly adjusts the distance between the manual assembly of the second end clamping mechanism and the first end clamping mechanism according to the length of the aluminum-plastic panel, and then the automatic assembly of the second end clamping mechanism is aligned with the automatic assembly of the second end clamping mechanism in the horizontal position through the controller and the sensor. The staff sends the signal to first end clamping mechanism and second end clamping mechanism through the controller according to the width of aluminium-plastic panel and adjusts the distance between respective manual component and the automatic subassembly thereby stable with aluminium-plastic panel four corners support. Then the staff makes its movable part descend to suitable position and presss from both sides tightly first angle of plastic-aluminum board according to plastic-aluminum board thickness through the manual subassembly of manual regulation first end clamping mechanism. The controller and the sensor then cooperate to cause the movable portion of the robotic assembly of the first end clamp mechanism to travel downwardly to clamp the second corner of the aluminum-plastic panel. And then the controller and the first sensing mechanism adjust the height of the movable part of the clamping assembly on the manual assembly of the second end part clamping mechanism to be equal to the height of the movable part of the manual assembly of the first end part clamping mechanism according to the position of the movable part of the manual assembly of the first end part clamping mechanism so as to clamp a third corner of the aluminum-plastic panel. And finally, the controller and the sensor adjust the height of the automatic assembly movable part of the second end part clamping mechanism to clamp the fourth corner of the aluminum-plastic panel by referring to the height of the manual assembly movable part of the second end part clamping mechanism. Finally, the stable clamping of the aluminum-plastic panel is realized. Work staff opens air supply mechanism through the controller and bloies to the work area simultaneously, can effectively blow for equipment heat dissipation on the one hand, and on the other hand blows the corner waste material that the operation produced to the work box middle part, finally makes it fall and is collected from garbage collection mechanism. The fixing structure of the first end clamping mechanism and the second end clamping mechanism in the work box is a truss structure, so that the blocking of debris can be reduced. All be provided with dustproof cloth on the inside motion of equipment, no matter how the motion can both protect key parts.
1. Multi-step automatic alignment can be realized through two-step manual operation, so that labor is saved;
2. the clamping precision is high, and the product quality is good;
3. various dust and debris in the work are eliminated, the protection is provided for operators, and the environment is protected.
Drawings
FIG. 1 is a perspective view of the present invention with the lid attached;
FIG. 2 is a first perspective view of the present invention with the cover removed;
FIG. 3 is a second perspective view of the present invention with the cover removed;
FIG. 4 is a partial perspective view of the present invention;
FIG. 5 is a perspective view of the first end clamping mechanism of the present invention;
FIG. 6 is a perspective view of a second end clamp mechanism of the present invention;
FIG. 7 is an exploded perspective view of FIG. 6;
FIG. 8 is a perspective view of the waste collection mechanism of the present invention;
FIG. 9 is a perspective view of a first hard rack rubber pad of the present invention;
fig. 10 is a perspective view of the drilling mechanism of the present invention.
The reference numbers in the figures are:
1. a work box; 1a, a box door; 1b, an observation window;
2. a drilling mechanism; 2a, a mechanical arm; 2b, an industrial drill bit; 2c, an industrial camera;
3. a first end clamping mechanism; 3a, a first bidirectional ball screw sliding table; 3b, a first manual clamping assembly; 3b1, a first fixed seat; 3b2, a first slide rail; 3b3, a first sliding jaw; 3b4, first bearing; 3b5, first screw; 3b6, a first rotating handle; 3c, a first automatic clamping assembly; 3c1, a second fixed seat; 3c2, a second slide rail; 3c3, second sliding jaw; 3c4, second bearing; 3c5, second screw; 3c6, a first guide bar; 3c7, a first drive carrier; 3c8, first rotary drive; 3c9, a first screw speed reducer; 3d, a first sensing component; 3d1, a first reflective infrared photosensor; 3d2, reflective bolt; 3e, a first hard rack rubber cushion;
4. a second end clamp mechanism; 4a, a second bidirectional ball screw sliding table; 4b, a guide post; 4c, manually adjusting the telescopic assembly; 4c1, a third fixed seat; 4c2, third slide rail; 4c3, third bearing; 4c4, third screw; 4c5, a second rotating handle; 4d, automatically adjusting the telescopic component; 4d1 and a fourth fixed seat; 4d2, fourth slide rail; 4d3, fourth bearing; 4d4, fourth screw; 4d5, second guide bar; 4d6, second drive carrier; 4d7, second rotary drive; 4d8 and a second screw speed reducer; 4e, a second automatic clamping assembly; 4f, a third automatic clamping assembly; 4g, a second induction component; 4h, a third induction component; 4i, a second hard rack cushion;
5. a first sensing mechanism;
6. an air supply mechanism; 6a, an inclined air duct; 6b, a filter screen;
7. a waste collection mechanism; 7a, a slope slideway; 7b, an air extraction filter screen; 7c, an air outlet pipe; 7d, a collecting box; 8. and a frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 10, an environment-friendly aluminum-plastic composite material dust-free processing device comprises a working box 1, a drilling mechanism 2, a first end clamping mechanism 3, a second end clamping mechanism 4, a first induction mechanism 5, an air supply mechanism 6, a waste collection mechanism 7, a rack 8 and a controller, wherein the working box 1 is further provided with a box door 1a and an observation window 1 b;
work box 1 fixed mounting is in frame 8, drilling mechanism 2, first end clamping mechanism 3, second end clamping mechanism 4, first response mechanism 5 all sets up in work box 1, first response mechanism 5 one end sets up on first end clamping mechanism 3 one end sets up on second end clamping mechanism 4, air supply mechanism 6 one end sets up at work box 1 lateral wall and communicates with the external world, 7 tops of garbage collection mechanism communicate with 1 bottom output of work box, observation window 1b sets up on chamber door 1a, drilling mechanism 2, first end clamping mechanism 3, second end clamping mechanism 4, air supply mechanism 6, garbage collection mechanism 7 is connected with the controller electricity.
The drilling mechanism 2 has directions of movement of three axes XYZ, and the first sensing mechanism 5 is a correlation infrared photoelectric sensor and a sensing bolt for reflecting light thereof. The staff opens the box door 1a first and puts the aluminum-plastic plate into the work box 1. Four sensors are arranged between the movable part of the manual assembly of the first end clamping mechanism 3 and the movable part of the automatic assembly of the first end clamping mechanism 3, between the manual assembly of the second end clamping mechanism 4 and the automatic assembly of the second end clamping mechanism 4, between the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 and the movable part of the clamping assembly on the automatic assembly of the second end clamping mechanism 4, and between the movable parts of the manual assembly of the first end clamping mechanism 3 and the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 for sensing the heights of the movable parts, and then the movable parts are aligned with each other through a controller, so that the four corners of the aluminum-plastic plate are clamped stably at the same level. The worker manually adjusts the distance between the manual assembly of the second end clamping mechanism 4 and the first end clamping mechanism 3 according to the length of the aluminum-plastic panel, and then the automatic assembly of the second end clamping mechanism 4 is aligned with the automatic assembly of the second end clamping mechanism 4 in the horizontal position through the controller and the sensor. The staff sends the signal to first end clamping mechanism 3 and second end clamping mechanism 4 through the controller according to the width of plastic-aluminum panel and adjusts the distance between respective manual component and the automatic subassembly thereby the stable four corners with the plastic-aluminum panel bearing. Then the staff makes its movable part descend to suitable position and presss from both sides tightly first angle of plastic-aluminum panel through the manual subassembly of manual regulation first end clamping mechanism 3 according to plastic-aluminum panel thickness. The controller and sensor then act together to cause the movable portion of the robotic assembly of the first end clamp mechanism 3 to travel down to clamp the second corner of the aluminum-plastic panel. Then the controller and the first sensing mechanism 5 adjust the height of the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 to be equal to the height of the movable part of the manual assembly of the first end clamping mechanism 3 according to the position of the movable part of the manual assembly of the first end clamping mechanism so as to clamp a third corner of the aluminum-plastic panel. And finally, the controller and the sensor adjust the height of the automatic assembly movable part of the second end part clamping mechanism 4 together according to the height of the manual assembly movable part of the second end part clamping mechanism 4 to clamp the fourth corner of the aluminum-plastic panel. Finally, the stable clamping of the aluminum-plastic panel is realized. Work staff opens air supply mechanism 6 through the controller and bloies to the work area simultaneously, can effectively blow for equipment heat dissipation on the one hand, and on the other hand blows the corner waste material that the operation produced to work box 1 middle part, finally makes it fall and is collected from garbage collection mechanism 7 department. The fixing structure of the first end clamping mechanism 3 and the second end clamping mechanism 4 in the work box 1 is a truss structure, so that the blocking of the debris can be reduced. All be provided with dustproof cloth on the inside motion of equipment, no matter how the motion can both protect key parts.
Comprises a mechanical arm 2a, an industrial drill 2b and an industrial camera 2 c; the mechanical arm 2a is fixedly connected with the inner wall of the working box 1, the industrial drill bit 2b and the industrial camera 2c are fixedly installed on a movable part of the mechanical arm 2a, and the mechanical arm 2a, the industrial drill bit 2b and the industrial camera 2c are all electrically connected with the controller.
The mechanical arm 2a is an XYZ three-axis Cartesian robot formed by combining a synchronous belt sliding table and a hanging rack, and has the motion capability of XYZ three axes. The controller moves the industrial drill 2b and the industrial camera 2c by controlling the mechanical arm 2 a; the industrial camera 2c is used for sensing the position of the movement, and the industrial drill 2b is used for processing the aluminum-plastic plate.
The first end clamping mechanism 3 comprises a first bidirectional ball screw sliding table 3a, a first manual clamping assembly 3b, a first automatic clamping assembly 3c, a first sensing assembly 3d and a first hard rack rubber mat 3e, wherein the first sensing assembly 3d comprises a first reflective infrared photoelectric sensor 3d1 and a reflective bolt 3d 2; the first reflective infrared photoelectric sensor 3d1 is a sensing part of the first end clamping mechanism 3, the first manual clamping assembly 3b is a manual assembly of the first end clamping mechanism 3, the first automatic clamping assembly 3c is an automatic assembly of the first end clamping mechanism 3, the first bidirectional ball screw sliding table 3a is fixedly connected with the inside of the work box 1, the first manual clamping assembly 3b and the first automatic clamping assembly 3c are respectively arranged on two sliders of the first bidirectional ball screw sliding table 3a, the first manual clamping assembly 3b is arranged on one side close to the box door 1a, the first reflective infrared light 3d1 and the reflection bolt 3d2 of the first sensing assembly 3d are respectively arranged on a movable part of the first manual clamping assembly 3b and a movable part of the first automatic clamping assembly 3c in opposite directions, and four first hard rack rubber pads 3e are respectively arranged on a movable part and a fixed part of the first manual clamping assembly 3b and the first automatic clamping assembly 3c On the surface moving towards, first stereoplasm rack cushion 3e is the clamping part of first end clamping mechanism 3, and first stereoplasm rack cushion 3e is the structure of multirow horizontal tooth and a plurality of vertical teeth, and first two-way ball screw slip table 3a, first self-holding subassembly 3c and first response subassembly 3d are connected with the controller electricity.
The controller adjusts the distance between the first manual clamping assembly 3b and the first automatic clamping assembly 3c by controlling the first bidirectional ball screw sliding table 3a so as to adapt to the width of the aluminum-plastic panel. The controller automatically aligns the heights of the movable parts of the first manual clamping assembly 3b and the first automatic clamping assembly 3c by driving the first automatic clamping assembly 3c through the first reflective infrared photoelectric sensor 3d1 and the reflective bolt 3d2 of the first sensing assembly 3d so as to achieve the same clamping effect on two corners of the aluminum-plastic panel. The first manual clamping component 3b is adjusted to the thickness of the aluminum-plastic plate by manual adjustment of workers so as to be fixedly clamped. The structure of the first hard rack rubber pad 3e can provide larger friction force for two dimensions at the same time, and the clamping effect is further improved.
The first manual clamping assembly 3b comprises a first fixed seat 3b1, a first slide rail 3b2, a first slide clamping plate 3b3, a first bearing 3b4, a first screw 3b5 and a first rotating handle 3b 6; the first fixing seat 3b1 is fixedly connected with a slider of the first bidirectional ball screw sliding table 3a close to the door 1a, the first sliding rails 3b2 are vertically arranged on a vertical plate at the upper end of the first fixing seat 3b1 in parallel, the end face of the first sliding clamp 3b3 is downwards connected with the first sliding rails 3b2 in a sliding manner, the outer ring of the first bearing 3b4 is fixedly connected with the first sliding clamp 3b3, the first screw 3b5 is vertically connected with the top plate of the first fixing seat 3b1 in a threaded manner, the bottom end of the first screw 3b5 is fixedly connected with the inner ring of the first bearing 3b4, the first rotating handle 3b6 is fixedly installed at the top end of the first screw 3b5, a first hard rack rubber pad 3e is fixedly installed on the bottom face of the first sliding clamp 3b3 in a downward manner, and a first hard rack rubber pad 3e is fixedly installed on the upper end face of the first fixing seat 3b1 in an upward manner.
The staff drives first screw rod 3b5 to rotate on the top plate of first fixing base 3b1 by rotating first twist grip 3b6, and first screw rod 3b5 makes axial vertical elevating movement when rotating, realizes the vertical drive to first slip splint 3b3 with the help of the terminal of first screw rod 3b5 with the fixed and rotatory dual-action of first bearing 3b 4. The first slide clamp 3b3 is more stable by virtue of the guide action structure of the first slide rail 3b 2. When the first sliding clamp plate 3b3 moves downwards, the sliding clamp plate is close to the upper end face of the first fixed seat 3b1, and the first sliding clamp plate 3b3 and the first hard rack rubber pad 3e on the first fixed seat 3b1 jointly play a stable clamping role on the aluminum-plastic panel.
The first automatic clamping assembly 3c comprises a second fixed seat 3c1, a second slide rail 3c2, a second slide clamping plate 3c3, a second bearing 3c4, a second screw 3c5, a first guide rod 3c6, a first driver bracket 3c7, a first rotary driver 3c8 and a first screw speed reducer 3c 9; the second fixed seat 3c1 is fixedly arranged on a sliding block of the first bidirectional ball screw sliding table 3a far away from the box door 1a, the second sliding rails 3c2 are vertically arranged on a vertical plate of the second fixed seat 3c1 in parallel, the end surface of the second sliding clamp 3c3 faces downwards and is connected with the second sliding rails 3c2 in a sliding way, the outer ring of the second bearing 3c4 is fixedly connected with the second sliding clamp 3c3, the second screw 3c5 is connected with a top plate of the second fixed seat 3c1 in a threaded way, the bottom end of the second screw 3c5 is fixedly connected with the inner ring of the second bearing 3c4, a plurality of first guide rods 3c6 are uniformly and vertically arranged on the top end of the second fixed seat 3c1 in parallel around the axis of the second screw 3c5, the end surface of the first driver bracket 3c7 is in clearance fit with the first guide rod 3c6 in a moving way along the vertical direction, the first rotary driver 3c8 is assembled and connected with the first screw 3c9, the first rotary driver 3c8 and the first speed reducer 9 is arranged on the first screw bracket 7, the output end of the first screw speed reducer 3c9 is fixedly connected with the upper end of the second screw 3c5, a first hard rack rubber pad 3e is arranged on the lower end face of the second sliding clamp plate 3c3 with the working face facing downwards, a first hard rack rubber pad 3e is fixedly arranged on the upper end face of the second fixed seat 3c1 with the working face facing upwards, and the first rotary driver 3c8 is electrically connected with the controller.
The first rotary driver 3c8 is a servo motor, and the controller realizes automatic adjustment of the height of the second sliding clamp plate 3c3 by controlling the work of the first rotary driver 3c 8; the first screw reducer 3c9 is used for enhancing the torsion of the first rotary driver 3c8 and protecting the first rotary driver 3c8, the first rotary driver 3c8 and the first screw reducer 3c9 drive the second screw 3c5 to rotate together, the second screw 3c5 vertically ascends and descends on the top plate of the second fixed seat 3c1 along the axial direction when rotating, and the lower end of the second screw 3c5 pushes and pulls the second sliding splint 3c3 to vertically ascend and descend along the direction of the second sliding rail 3c2 through the second bearing 3c 4. The upper end of the second screw 3c5 drives the first driver bracket 3c7, the first rotary driver 3c8 and the first screw reducer 3c9 to vertically lift and lower along the axial direction of the first guide rod 3c 6. Finally, the automatic lifting of the second sliding clamp plate 3c3 is realized through the control of the controller to clamp the aluminum-plastic panel.
The second end clamping mechanism 4 comprises a second bidirectional ball screw sliding table 4a, a guide post 4b, a manual adjusting telescopic assembly 4c, an automatic adjusting telescopic assembly 4d, a second automatic clamping assembly 4e, a third automatic clamping assembly 4f, a second induction assembly 4g, a third induction assembly 4h and a second hard rack cushion 4 i; the manual adjusting telescopic assembly 4c and the automatic adjusting telescopic assembly 4d are respectively a manual assembly and an automatic assembly of the second end clamping mechanism 4, the second induction assembly 4g and the third induction assembly 4h are induction parts of the second end clamping mechanism 4, the second induction assembly 4g and the third induction assembly 4h have the same structure as the induction part of the first end clamping mechanism 3, but two ends of the second induction assembly 4g are respectively arranged at the corresponding positions of the fixed part of the second automatic clamping assembly 4e and the fixed part of the third automatic clamping assembly 4f, two ends of the third induction assembly 4h are respectively arranged at the corresponding positions of the movable part of the second automatic clamping assembly 4e and the movable part of the third automatic clamping assembly 4f, the second bidirectional ball screw sliding table 4a is fixedly connected with the inner wall of the work box 1, the guide column 4b and the second bidirectional ball screw sliding table 4a are fixedly arranged in the work box 1 in an axial line parallel manner, the manual adjustment telescopic assembly 4c and the automatic adjustment telescopic assembly 4d are respectively and fixedly connected with a sliding block of the second bidirectional ball screw sliding table 4a close to the working box 1 and a sliding block far away from the working box 1, the other ends of the manual adjustment telescopic assembly 4c and the automatic adjustment telescopic assembly 4d are in clearance fit with the guide post 4b, the tail end of the manual adjustment telescopic assembly 4c is fixedly connected with the second automatic clamping assembly 4e, the tail end of the automatic adjustment telescopic assembly 4d is fixedly connected with the third automatic clamping assembly 4f, four second hard rack cushions 4i are respectively arranged on a movable part and a fixed part of the second automatic clamping assembly 4e and a movable part and a fixed part of the third automatic clamping assembly 4f, the structures of the second automatic clamping assembly 4e and the third automatic clamping assembly 4f are the same as the automatic assembly structure of the first end clamping mechanism 3, the second hard rack cushion 4i is a clamping part of the second end clamping mechanism 4, the structure of the second hard rack cushion 4i is the same as that of the clamping part of the first end part clamping mechanism 3, one end of the first sensing mechanism 5 is arranged on the movable part of the second automatic clamping assembly 4e and faces the first end part clamping mechanism 3, and the second bidirectional ball screw sliding table 4a, the automatic adjusting telescopic assembly 4d, the second automatic clamping assembly 4e, the third automatic clamping assembly 4f, the second sensing assembly 4g and the third sensing assembly 4h are all electrically connected with the controller.
The second sensing assembly 4g is used for aligning the horizontal positions of the fixed parts of the second automatic clamping assembly 4e and the third automatic clamping assembly 4f, and the third sensing assembly 4h is used for aligning the vertical heights of the movable parts of the second automatic clamping assembly 4e and the third automatic clamping assembly 4 f; the staff changes the distance between the movable end of the telescopic assembly 4c and the first end part clamping mechanism 3 through manually adjusting the telescopic assembly 4c, so that the distance between the second automatic clamping assembly 4e and the first end part clamping mechanism 3 is adjusted to adapt to the length of the aluminum-plastic panel. The operator then drives the self-adjusting telescopic assembly 4d by means of the second sensing assembly 4g through the controller to automatically adjust the movable portion thereof to drive the third automatic clamping assembly 4f to align with the second automatic clamping assembly 4e in the horizontal position. The movable portion of the second automatic clamping assembly 4e is then aligned flush with the movable portion of the manual assembly of the first end clamping mechanism 3 by the first sensing mechanism 5. And finally, the controller adjusts and aligns the heights of the movable part of the third automatic clamping assembly 4f and the movable part of the second automatic clamping assembly 4e through the third sensing assembly 4h and the third automatic clamping assembly 4 f. The principle of the second hard rack pad 4i is the same as that of the clamping portion of the first end clamping mechanism 3.
The manual adjusting telescopic assembly 4c comprises a third fixed seat 4c1, a third slide rail 4c2, a third bearing 4c3, a third screw rod 4c4 and a second rotary handle 4c 5; the third fixing seat 4c1 is fixedly connected with a slider of the second bidirectional ball screw sliding table 4a close to the box door 1a, one end of the third fixing seat 4c1 close to the first end clamping mechanism 3 is also in clearance fit with the guide post 4b, the third sliding rail 4c2 is fixedly mounted on the upper end face of the third fixing seat 4c1 in parallel, the third screw 4c4 is in threaded connection with a vertical plate of the third fixing seat 4c1 close to the inner wall of the working box 1, one end of the third screw 4c4 far away from the inner wall of the working box 1 is fixedly connected with the inner wall of the third bearing 4c3, the outer wall of the third bearing 4c3 is fixedly connected with the second automatic clamping component 4e, the second automatic clamping component 4e is in sliding connection with the third sliding rail 4c2, and the second rotating handle 4c5 is fixedly mounted on one end of the third screw 4c4 close to the inner wall of the working.
The third fixing seat 4c1 provides support. The worker manually rotates the second rotating handle 4c5 to make the third bearing 4c3 move horizontally and linearly along the axis on the vertical plate of the third fixed seat 4c 1. The third bearing 4c3 can drive the second automatic clamping assembly 4e to move linearly in the direction of the third slide rail 4c2 to move closer to or away from the first end clamping mechanism 3 by means of the fixing and rotating action of the third screw 4c 4. The third fastening seat 4c1 further enhances the structural stability by means of the guiding action of the guiding post 4 b.
The automatic adjusting telescopic assembly 4d comprises a fourth fixed seat 4d1, a fourth slide rail 4d2, a fourth bearing 4d3, a fourth screw rod 4d4, a second guide rod 4d5, a second driver bracket 4d6, a second rotary driver 4d7 and a second screw speed reducer 4d 8; the fourth fixed seat 4d1 is fixedly connected with the sliding block of the second bidirectional ball screw sliding table 4a far away from the box door 1a, the fourth fixed seat 4d1 is also in clearance fit with the guide post 4b, the fourth sliding rail 4d2 is arranged in parallel on the upper end surface of the fourth fixed seat 4d1, the axis of the fourth screw rod 4d4 is horizontally in threaded connection with the vertical plate of the fourth fixed seat 4d1 far away from the first end clamping mechanism 3, one end of the fourth screw rod 4d4 close to the first end clamping mechanism 3 is fixedly connected with the inner ring of the fourth bearing 4d3, the outer ring of the fourth bearing 4d3 is fixedly connected with the third automatic clamping assembly 4f, the third automatic clamping assembly 4f is also in sliding connection with the fourth sliding rail 4d2, a plurality of second guide rods 4d5 are uniformly and vertically installed on the side of the vertical plate of the fourth fixed seat 4d1 far away from the first end clamping mechanism 3 around the axis of the fourth screw rod 4d4 in parallel, the end face of the second driver bracket 4d6 is in clearance fit with the second guide rod 4d5 in a manner of horizontal movement in a direction close to and far away from the first end clamping mechanism 3, the second rotary driver 4d7 is in assembly connection with the second screw speed reducer 4d8, the second rotary driver 4d7 and the second screw speed reducer 4d8 are arranged on the second driver bracket 4d6, the output end of the second screw speed reducer 4d8 is fixedly connected with one end of the fourth screw 4d4 far away from the first end clamping mechanism 3, and the second rotary driver 4d7 is electrically connected with the controller.
The second rotary driver 4d7 is a servo motor; the second rotary actuator 4d7 improves the torque and improves the adjustment accuracy by the second screw speed reducer 4d 8. The controller drives the fourth screw 4d4 to move linearly horizontally along the axis on the vertical plate of the fourth fixed seat 4d1 through the second rotary driver 4d7 and the second screw reducer 4d8, one end of the fourth screw 4d4 close to the first end clamping mechanism 3 pushes and pulls the third automatic clamping assembly 4f to be close to or away from the first end clamping mechanism 3 through the fourth bearing 4d3, and the other end of the fourth screw 4d4 drives the second driver bracket 4d6, the second rotary driver 4d7 and the second screw reducer 4d8 to move linearly and horizontally along the axis direction of the second guide rod 4d 5.
The air supply mechanism 6 comprises an inclined air channel 6a, a filter screen 6b and a fan; a plurality of inclined air ducts 6a are oppositely arranged on the peripheral wall of the working box 1, the output ends of the inclined air ducts 6a face a working area in the working box 1, filter screens 6b are arranged at the input ends of the inclined air ducts 6a, the filter screens 6b are externally connected with fans, and the fans are electrically connected with the controller.
The fan is not shown in the figure. The controller is through driving fan from filter screen 6b department to blowing in the slope wind channel 6a, and the slope structure through slope wind channel 6a concentrates wind-force to the work area in the work box 1, and then makes the scrap piece concentrate so that fall into garbage collection mechanism 7 to work box 1 middle part in, and filter screen 6b is used for filtering the air, avoids blowing the dust into work box 1 and causes the pollution.
The waste collecting mechanism 7 comprises a slope slideway 7a, an air exhaust filter screen 7b, an air outlet pipe 7c, a collecting box 7d and an air pump; the top end of the slope slideway 7a is fixedly communicated with the bottom of the working box 1, the air exhaust filter screen 7b is fixedly installed on any inclined plane of the slope slideway 7a, the air exhaust filter screen 7b is communicated with the air outlet pipe 7c, the air outlet pipe 7c is externally connected with an air pump, the bottom of the slope slideway 7a is connected with the top of the collecting box 7d in a sliding mode, and the air pump is electrically connected with the controller.
The air pump is not shown. The staff controls the air pump to pump air in the work box 1 through the controller, and the waste and the debris are sucked towards the direction of the slope slideway 7a by using air flow. The suction screen 7b traps the waste and debris in the ramp 7a so that it continues to move down the incline of the ramp 7a and into the collection bin 7 d. Can easily take collecting box 7d out the clearance change through sliding connection staff, save the manpower.
The working principle of the invention is as follows:
the drilling mechanism 2 has directions of movement of three axes XYZ, and the first sensing mechanism 5 is a correlation infrared photoelectric sensor and a sensing bolt for reflecting light thereof. The staff opens the box door 1a first and puts the aluminum-plastic plate into the work box 1. Four sensors are arranged between the movable part of the manual assembly of the first end clamping mechanism 3 and the movable part of the automatic assembly of the first end clamping mechanism 3, between the manual assembly of the second end clamping mechanism 4 and the automatic assembly of the second end clamping mechanism 4, between the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 and the movable part of the clamping assembly on the automatic assembly of the second end clamping mechanism 4, and between the movable parts of the manual assembly of the first end clamping mechanism 3 and the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 for sensing the heights of the movable parts, and then the movable parts are aligned with each other through a controller, so that the four corners of the aluminum-plastic plate are clamped stably at the same level. The worker manually adjusts the distance between the manual assembly of the second end clamping mechanism 4 and the first end clamping mechanism 3 according to the length of the aluminum-plastic panel, and then the automatic assembly of the second end clamping mechanism 4 is aligned with the automatic assembly of the second end clamping mechanism 4 in the horizontal position through the controller and the sensor. The staff sends the signal to first end clamping mechanism 3 and second end clamping mechanism 4 through the controller according to the width of plastic-aluminum panel and adjusts the distance between respective manual component and the automatic subassembly thereby the stable four corners with the plastic-aluminum panel bearing. Then the staff makes its movable part descend to suitable position and presss from both sides tightly first angle of plastic-aluminum panel through the manual subassembly of manual regulation first end clamping mechanism 3 according to plastic-aluminum panel thickness. The controller and sensor then act together to cause the movable portion of the robotic assembly of the first end clamp mechanism 3 to travel down to clamp the second corner of the aluminum-plastic panel. Then the controller and the first sensing mechanism 5 adjust the height of the movable part of the clamping assembly on the manual assembly of the second end clamping mechanism 4 to be equal to the height of the movable part of the manual assembly of the first end clamping mechanism 3 according to the position of the movable part of the manual assembly of the first end clamping mechanism so as to clamp a third corner of the aluminum-plastic panel. And finally, the controller and the sensor adjust the height of the automatic assembly movable part of the second end part clamping mechanism 4 together according to the height of the manual assembly movable part of the second end part clamping mechanism 4 to clamp the fourth corner of the aluminum-plastic panel. Finally, the stable clamping of the aluminum-plastic panel is realized. Work staff opens air supply mechanism 6 through the controller and bloies to the work area simultaneously, can effectively blow for equipment heat dissipation on the one hand, and on the other hand blows the corner waste material that the operation produced to work box 1 middle part, finally makes it fall and is collected from garbage collection mechanism 7 department. The fixing structure of the first end clamping mechanism 3 and the second end clamping mechanism 4 in the work box 1 is a truss structure, so that the blocking of the debris can be reduced. All be provided with dustproof cloth on the inside motion of equipment, no matter how the motion can both protect key parts.

Claims (8)

1. An environment-friendly aluminum-plastic plate composite material dust-free processing device is characterized by comprising a working box (1), a drilling mechanism (2), a first end clamping mechanism (3), a second end clamping mechanism (4), a first induction mechanism (5), an air supply mechanism (6), a waste collection mechanism (7), a rack (8) and a controller, wherein the working box (1) is also provided with a box door (1 a) and an observation window (1 b); the working box (1) is fixedly installed on the rack (8), the drilling mechanism (2), the first end clamping mechanism (3), the second end clamping mechanism (4) and the first sensing mechanism (5) are all arranged in the working box (1), one end of the first sensing mechanism (5) is arranged on the first end clamping mechanism (3), and the other end of the first sensing mechanism is arranged on the second end clamping mechanism (4), one end of the air supply mechanism (6) is arranged on the side wall of the working box (1) and communicated with the outside, the top end of the waste collection mechanism (7) is communicated with the bottom output end of the working box (1), the observation window (1 b) is arranged on the box door (1 a), and the drilling mechanism (2), the first end clamping mechanism (3), the second end clamping mechanism (4), the air supply mechanism (6) and the waste collection mechanism (7) are electrically connected with the controller;
comprises a mechanical arm (2 a), an industrial drill bit (2 b) and an industrial camera (2 c); the mechanical arm (2 a) is fixedly connected with the inner wall of the working box (1), the industrial drill bit (2 b) and the industrial camera (2 c) are fixedly installed on a movable part of the mechanical arm (2 a), and the mechanical arm (2 a), the industrial drill bit (2 b) and the industrial camera (2 c) are electrically connected with the controller;
the first end clamping mechanism (3) comprises a first bidirectional ball screw sliding table (3 a), a first manual clamping assembly (3 b), a first automatic clamping assembly (3 c), a first sensing assembly (3 d) and a first hard rack rubber pad (3 e), wherein the first sensing assembly (3 d) comprises a first reflection type infrared photoelectric sensor (3 d 1) and a reflection bolt (3 d 2); the first reflection type infrared photoelectric sensor (3 d 1) is a sensing part of the first end part clamping mechanism (3), the first manual clamping component (3 b) is a manual component of the first end part clamping mechanism (3), the first automatic clamping component (3 c) is an automatic component of the first end part clamping mechanism (3), the first bidirectional ball screw sliding table (3 a) is fixedly connected with the inside of the work box (1), the first manual clamping component (3 b) and the first automatic clamping component (3 c) are respectively arranged on two sliding blocks of the first bidirectional ball screw sliding table (3 a), the first manual clamping component (3 b) is arranged on one side close to the box door (1 a), the first reflection type infrared photoelectric sensor (3 d 1) and the reflection bolt (3 d 2) of the first sensing component (3 d) are respectively and oppositely arranged on a movable part of the first manual clamping component (3 b) and a movable part of the first automatic clamping component (3 c), four first hard rack rubber mats (3 e) are respectively arranged on the surfaces of the movable part and the fixed part of the first manual clamping assembly (3 b) and the first automatic clamping assembly (3 c) which move oppositely, the first hard rack rubber mats (3 e) are the clamping parts of the first end part clamping mechanism (3), the first hard rack rubber mats (3 e) are of a structure with a plurality of rows of transverse teeth and a plurality of longitudinal teeth, and the first bidirectional ball screw sliding table (3 a), the first automatic clamping assembly (3 c) and the first induction assembly (3 d) are electrically connected with the controller.
2. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 1, wherein the first manual clamping assembly (3 b) comprises a first fixed seat (3 b 1), a first slide rail (3 b 2), a first slide clamping plate (3 b 3), a first bearing (3 b 4), a first screw rod (3 b 5) and a first rotating handle (3 b 6); the first fixing seat (3 b 1) and a sliding block of the first bidirectional ball screw sliding table (3 a) close to the box door (1 a) are fixedly connected, the first sliding rail (3 b 2) is vertically arranged on a vertical plate at the upper end of the first fixing seat (3 b 1) in parallel, the end face of the first sliding clamping plate (3 b 3) faces downwards and is slidably connected with the first sliding rail (3 b 2), the outer ring of the first bearing (3 b 4) is fixedly connected with the first sliding clamping plate (3 b 3), the first screw rod (3 b 5) is vertically in threaded connection with the top plate of the first fixing seat (3 b 1), the bottom end of the first screw rod (3 b 5) is fixedly connected with the inner ring of the first bearing (3 b 4), the first rotating handle (3 b 6) is fixedly installed at the top end of the first screw rod (3 b 5), the working face of a first hard rack rubber gasket (3 e) faces downwards and is fixedly installed on the end face of the first sliding clamping plate (3 b 3), and the first hard rack rubber gasket (3 b 1) is installed on the working seat.
3. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 1, wherein the first automatic clamping assembly (3 c) comprises a second fixed seat (3 c 1), a second slide rail (3 c 2), a second slide clamp plate (3 c 3), a second bearing (3 c 4), a second screw (3 c 5), a first guide rod (3 c 6), a first driver bracket (3 c 7), a first rotary driver (3 c 8) and a first screw speed reducer (3 c 9); the second fixed seat (3 c 1) is fixedly arranged on a sliding block of the first bidirectional ball screw sliding table (3 a) far away from the box door (1 a), the second sliding rails (3 c 2) are vertically arranged on vertical plates of the second fixed seat (3 c 1) in parallel, the end face of the second sliding clamping plate (3 c 3) faces downwards and is in sliding connection with the second sliding rails (3 c 2), the outer ring of the second bearing (3 c 4) is fixedly connected with the second sliding clamping plate (3 c 3), the second screw (3 c 5) is in threaded connection with a top plate of the second fixed seat (3 c 1), the bottom end of the second screw (3 c 5) is fixedly connected with the inner ring of the second bearing (3 c 4), a plurality of first guide rods (3 c 6) are uniformly and vertically arranged at the top end of the second fixed seat (3 c 1) in parallel surrounding the axis of the second screw (3 c 5), and the end face of the first driver bracket (3 c 7) is in clearance fit with the first guide rod (3 c 6) in a moving mode along the vertical direction, the first rotary driver (3 c 8) is assembled and connected with the first screw speed reducer (3 c 9), the first rotary driver (3 c 8) and the first screw speed reducer (3 c 9) are installed on the upper end face of the first driver support (3 c 7), the output tail end of the first screw speed reducer (3 c 9) is fixedly connected with the upper end of the second screw (3 c 5), a first hard rack rubber pad (3 e) is arranged on the lower end face of the second sliding clamp plate (3 c 3) with the working face facing downwards, a first hard rack rubber pad (3 e) is fixedly installed on the upper end face of the second fixed seat (3 c 1) with the working face facing upwards, and the first rotary driver (3 c 8) is electrically connected with the controller.
4. The environment-friendly plastic-aluminum plate composite material dust-free processing equipment as claimed in claim 1, wherein the second end clamping mechanism (4) comprises a second bidirectional ball screw sliding table (4 a), a guide post (4 b), a manual adjusting telescopic assembly (4 c), an automatic adjusting telescopic assembly (4 d), a second automatic clamping assembly (4 e), a third automatic clamping assembly (4 f), a second sensing assembly (4 g), a third sensing assembly (4 h) and a second hard rack cushion (4 i); the manual adjusting telescopic component (4 c) and the automatic adjusting telescopic component (4 d) are respectively a manual component and an automatic component of the second end clamping mechanism (4), the second induction component (4 g) and the third induction component (4 h) are induction parts of the second end clamping mechanism (4), the structures of the second induction component (4 g) and the third induction component (4 h) are the same as the structure of the induction part of the first end clamping mechanism (3), but the two ends of the second induction component (4 g) are respectively arranged at the positions corresponding to the fixed part of the second automatic clamping component (4 e) and the fixed part of the third automatic clamping component (4 f), the two ends of the third induction component (4 h) are respectively arranged at the positions corresponding to the movable part of the second automatic clamping component (4 e) and the movable part of the third automatic clamping component (4 f), and the second bidirectional ball screw sliding table (4 a) is fixedly connected with the inner wall of the work box (1), the guide post (4 b) and the second bidirectional ball screw sliding table (4 a) are fixedly arranged in the working box (1) in an axial parallel manner, a manual adjusting telescopic assembly (4 c) and an automatic adjusting telescopic assembly (4 d) are respectively and fixedly connected with a sliding block, close to the working box (1), of the second bidirectional ball screw sliding table (4 a) and a sliding block, far away from the working box (1), of the second bidirectional ball screw sliding table (4 a), the other ends of the manual adjusting telescopic assembly (4 c) and the automatic adjusting telescopic assembly (4 d) are in clearance fit with the guide post (4 b), the tail end of the manual adjusting telescopic assembly (4 c) is fixedly connected with a second automatic clamping assembly (4 e), the tail end of the automatic adjusting telescopic assembly (4 d) is fixedly connected with a third automatic clamping assembly (4 f), four second hard rack cushions (4 i) are respectively arranged on a movable part and a fixed part of the second automatic clamping assembly (4 e) and a movable part and a fixed part of the third automatic clamping assembly (4 f), the structure of the second automatic clamping assembly (4 e) and the structure of the third automatic clamping assembly (4 f) are the same as the structure of the automatic assembly of the first end clamping mechanism (3), the second hard rack cushion (4 i) is the clamping part of the second end clamping mechanism (4), the structure of the second hard rack cushion (4 i) is the same as the structure of the clamping part of the first end clamping mechanism (3), one end of the first sensing mechanism (5) is arranged on the movable part of the second automatic clamping assembly (4 e) and faces the first end clamping mechanism (3), and the second bidirectional ball screw sliding table (4 a), the automatic adjusting telescopic assembly (4 d), the second automatic clamping assembly (4 e), the third automatic clamping assembly (4 f), the second sensing assembly (4 g) and the third sensing assembly (4 h) are electrically connected with the controller.
5. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 4, wherein the manual adjustment telescopic assembly (4 c) comprises a third fixed seat (4 c 1), a third slide rail (4 c 2), a third bearing (4 c 3), a third screw (4 c 4) and a second rotary handle (4 c 5); the third fixing seat (4 c 1) is fixedly connected with a sliding block of the second bidirectional ball screw sliding table (4 a) close to the box door (1 a), one end of the third fixing seat (4 c 1) close to the first end clamping mechanism (3) is in clearance fit with the guide column (4 b), the third sliding rail (4 c 2) is fixedly installed on the upper end face of the third fixing seat (4 c 1) in parallel, the third screw (4 c 4) is in threaded connection with a vertical plate of the third fixing seat (4 c 1) close to the inner wall of the working box (1), one end of the third screw (4 c 4) far away from the inner wall of the working box (1) is fixedly connected with the inner wall of the third bearing (4 c 3), the outer wall of the third bearing (4 c 3) is fixedly connected with the second automatic clamping assembly (4 e), the second automatic clamping assembly (4 e) is in sliding connection with the third sliding rail (4 c 2), and the second rotating handle (4 c 5) is fixedly installed on one end of the third screw (4 c 4) close to the inner wall of the working box (1).
6. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 5, wherein the automatic adjusting telescopic assembly (4 d) comprises a fourth fixed seat (4 d 1), a fourth slide rail (4 d 2), a fourth bearing (4 d 3), a fourth screw (4 d 4), a second guide rod (4 d 5), a second driver bracket (4 d 6), a second rotary driver (4 d 7) and a second screw speed reducer (4 d 8); a fourth fixing seat (4 d 1) is fixedly connected with a sliding block of a second bidirectional ball screw sliding table (4 a) far away from the box door (1 a), the fourth fixing seat (4 d 1) is also in clearance fit with a guide column (4 b), a fourth sliding rail (4 d 2) is arranged on the upper end face of the fourth fixing seat (4 d 1) in parallel, the axis of a fourth screw (4 d 4) is horizontally connected with a vertical plate of the fourth fixing seat (4 d 1) far away from the direction of the first end clamping mechanism (3) in a threaded manner, one end of the fourth screw (4 d 4) close to the first end clamping mechanism (3) is fixedly connected with a fourth bearing (4 d 3), the outer ring of the fourth bearing (4 d 3) is fixedly connected with a third automatic clamping assembly (4 f), the third automatic clamping assembly (4 f) is also slidably connected with a fourth sliding rail (4 d 2), a plurality of second guide rods (4 d 5) are arranged at one end part (1) of the fourth screw (4 d 4) in parallel and perpendicular to the axis of the fourth fixing seat (4 d 4) On one side of the clamping mechanism (3), the end face of the second driver bracket (4 d 6) is in clearance fit with the second guide rod (4 d 5) in a manner of horizontally moving in the direction close to and far from the first end clamping mechanism (3), the second rotary driver (4 d 7) and the second screw speed reducer (4 d 8) are assembled and connected, the second rotary driver (4 d 7) and the second screw speed reducer (4 d 8) are arranged on the second driver bracket (4 d 6), the output end of the second screw speed reducer (4 d 8) is fixedly connected with one end, far away from the first end clamping mechanism (3), of the fourth screw (4 d 4), and the second rotary driver (4 d 7) is electrically connected with the controller.
7. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 1, wherein the air supply mechanism (6) comprises an inclined air duct (6 a), a filter screen (6 b) and a fan; a plurality of inclined air channels (6 a) are oppositely arranged on the peripheral wall of the working box (1), the output ends of the inclined air channels (6 a) face to the working area in the working box (1), filter screens (6 b) are arranged at the input ends of the inclined air channels (6 a), the filter screens (6 b) are externally connected with a fan, and the fan is electrically connected with the controller.
8. The environment-friendly aluminum-plastic composite material dust-free processing equipment as claimed in claim 1, wherein the waste collection mechanism (7) comprises a slope slideway (7 a), an air extraction filter screen (7 b), an air outlet pipe (7 c), a collection box (7 d) and an air pump; the top end of the slope slideway (7 a) is fixedly communicated with the bottom of the working box (1), the air pumping filter screen (7 b) is fixedly installed on any inclined plane of the slope slideway (7 a), the air pumping filter screen (7 b) is communicated with the air outlet pipe (7 c), the air outlet pipe (7 c) is externally connected with an air pump, the bottom of the slope slideway (7 a) is connected with the top of the collecting box (7 d) in a sliding mode, and the air pump is electrically connected with the controller.
CN202010072615.0A 2020-01-21 2020-01-21 Environment-friendly type aluminum-plastic plate composite material dust-free processing equipment Active CN111014750B (en)

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CN207534349U (en) * 2017-11-06 2018-06-26 苏州意友金属材料有限公司 Metallic plate punch-cuts integrated apparatus
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