SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a weldment work station suitable for plastic products laser welding has two welding station, improves welding efficiency.
According to a first aspect of the present invention, there is provided a welding station suitable for laser welding of plastic products, comprising a housing, a front side wall of the housing having an opening;
the welding robot is arranged in the shell, a workbench is arranged on the front side of the welding robot, and a pressing power source is arranged on the workbench;
two sets of anchor clamps, two sets of anchor clamps are installed on the workstation, each anchor clamps include holding down plate and with workstation sliding connection's infrabasal plate, the holding down plate is installed on the power supply of pushing down and can be along vertical direction reciprocating motion along with the power supply of pushing down, the up end of infrabasal plate is equipped with the profile modeling bottom plate, the lower terminal surface of holding down plate is equipped with face lid profile modeling clamp plate, the infrabasal plate has and can shift out the opening towards open-ended direction and treat the first state of welding and push in order to accomplish the second state of welding piece clamping between holding down plate and the workstation.
In a particular embodiment of the invention, at least one peripheral former plate is arranged between the profiling lower support plate and the face cover profiling pressing plate, and the profiling lower support plate and the plurality of peripheral former plates define a first cavity for placing a part to be welded.
In a particular embodiment of the invention, the number of peripheral cams is 2, the two peripheral cams being respectively a first cam and a second cam located above the first cam, the first cam being located above the lower copying plate, the inner walls of the first and second cams being respectively provided with a positioning portion for positioning the part to be welded.
In a particular embodiment of the invention, the first profile plate and the second profile plate are mounted above the profile bottom plate by means of clamping plates.
The utility model discloses a specific embodiment, be equipped with the first cylinder with infrabasal plate looks adaptation on the workstation, be equipped with two at least first slide rails between workstation and the infrabasal plate, first cylinder is connected with the infrabasal plate that corresponds in order to order about the infrabasal plate switches between first state and second state along first slide rail.
In a specific embodiment of the present invention, the front side wall of the casing is provided with two sets of switch key sets, one set of fixture corresponds to one set of switch key set, and each switch key set comprises a first key for controlling the extending of the actuating end of the first cylinder and a second key for controlling the retracting of the actuating end of the first cylinder.
In a specific embodiment of the present invention, the welding robot includes a base, a rotating shaft assembly hinged on the base, and a welding part installed at the end of the rotating shaft assembly.
In a specific embodiment of the present invention, the end of the rotating shaft is provided with a code printing component.
The utility model discloses a specific embodiment, open-ended at least one inner wall is equipped with the grating subassembly that is used for detecting, grating subassembly and welding robot pass through the connection of electric lines, the top of casing sets up at least one and is used for the subassembly of airing exhaust with gas outgoing in the casing, and the open-ended top is provided with the display.
In a particular embodiment of the invention, the upper part of the opening is provided with a first door, the lower part of the opening is provided with a second door, and the first door and the second door can be close to or far away from each other to close or open the opening.
The utility model discloses a technical scheme has following advantage or one of beneficial effect at least among the above-mentioned technical scheme: the utility model discloses a be provided with two sets of anchor clamps that are used for the clamping to treat the welding in welding robot front side, one of them set of anchor clamps is located the left side of workstation, and one set of anchor clamps of rest are located the right side of workstation, and operating personnel places at left anchor clamps and treats the welding, and welding robot welds on the anchor clamps on the right side, welds and places each other and does not influence. An operator can alternately place a part to be welded in the two sets of clamps, the part to be welded can be switched between a first state and a second state in the clamps, the utilization rate of the welding robot is improved, and the production efficiency of plastic products is improved.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the term "connected" is to be interpreted broadly, and may be, for example, a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other elements or indirectly connected through one or more other elements or in an interactive relationship between two elements.
The following disclosure provides many different embodiments or examples for implementing different aspects of the invention.
Referring to fig. 1 to 4, a welding station suitable for laser welding of plastic products includes a housing 10, a welding robot 30, and two sets of jigs 20, wherein a front side wall of the housing 10 has an opening; the welding robot 30 is installed in the casing 10, a workbench is arranged on the front side of the welding robot 30, and a pressing power source 22 is arranged on the workbench; two sets of the fixtures 20 are mounted on a workbench, each fixture 20 comprises a lower pressing plate 21 and a lower base plate 27 connected with the workbench in a sliding manner, the lower pressing plate 21 is mounted on a lower pressing power source 22 and can reciprocate along with the lower pressing power source 22 in a vertical direction, and preferably, the lower pressing power source 22 is an air cylinder. Furthermore, the number of the pressing power sources 22 is one, one pressing power source 22 is connected with one corner of the pressing plate 21, and at least one guide rail is arranged between the rest lower corner of the pressing plate 21 and the workbench to ensure that the pressing plate 21 can be stably pressed. The upper end face of the lower base plate 27 is provided with a profiling lower supporting plate 23, the lower end face of the lower pressing plate 21 is provided with a face cover profiling pressing plate 28, and the lower base plate 27 is provided with a first state and a second state, wherein the first state can move out of an opening towards the opening direction to place a part to be welded, and the second state can be pushed into the space between the lower pressing plate 21 and a workbench to complete the clamping of the part to be welded.
Specifically, an operator pulls out the lower substrate 27 of the left clamp 20 from the opening, places the to-be-welded part on the profiling lower supporting plate 23, pushes the lower substrate 27 between the lower pressing plate 21 and the workbench, moves the lower pressing plate 21 downwards, clamps the to-be-welded part, and welds the to-be-welded part by the welding robot 30 according to a preset track. The lower pressing plate 21 of the right clamp 20 moves upwards, an operator pulls the lower base plate 27 of the right clamp 20 out of the opening, the welded workpiece is taken out, the workpiece to be welded is placed on the profiling lower supporting plate 23, the lower base plate 27 is pushed into the space between the lower pressing plate 21 and the workbench, the lower pressing plate 21 moves downwards, the workpiece to be welded is clamped, and the welding robot 30 to be welded waits. Wherein the lower press plate 21 does not move out of the opening with the lower substrate 27.
It should be noted that the upper surface of the lower copying supporting plate 23 is copied with reference to the bottom of the to-be-welded part to match the corresponding to-be-welded part; the lower surface of the face cover profiling platen 28 is profiled with reference to the upper surface of the part to be welded to match the corresponding part to be welded.
The welding speed, power and light spot size of the welding robot 30 can be adjusted independently according to different welding areas.
The welding robot 30 also has a coding assembly that both enables welding and marks the product.
The utility model discloses an embodiment, be equipped with at least one peripheral former plate between profile modeling bottom plate 23 and the face lid profile modeling clamp plate 28, profile modeling bottom plate 23 and a plurality of peripheral former plates enclose into the first cavity that is used for placing the piece of waiting to weld, and the operating personnel of being convenient for will wait to weld the piece and place first cavity, in order to accomplish a welding clamping with pushing into down base plate 27 between bottom plate 21 and the workstation, welding robot 30 treats the piece of welding according to predetermined orbit and welds.
In one embodiment of the present invention, the number of peripheral former plates is 2, and two peripheral former plates are respectively a first former plate 24 and a second former plate 25 located above the first former plate 24, the first former plate 24 is located above the lower copying plate 23, the inner walls of the first former plate 24 and the second former plate 25 are respectively provided with a positioning portion for positioning a part to be welded, so as to realize the positioning of the part to be welded. After the lower press plate 21 moves downwards to clamp the part to be welded, an annular space for the welding robot 30 to work is arranged between the first profile plate 24 and the lower substrate 27, or/and an annular space for the welding robot 30 to work is arranged between the first profile plate 24 and the second profile plate 25, or/and an annular space for the welding robot 30 to work is arranged between the second profile plate 25 and the upper press plate.
In one embodiment of the present invention, first profile plate 24 and second profile plate 25 are mounted above profile lower plate 23 by a clamping plate. Contoured lower support plate 23 and face cover contoured pressure plate 28 are also removably mounted. The clamping plate is hollow in the middle, and different shapes of the profiling lower supporting plate 23, the surface cover profiling pressing plate 28, the first profiling plate 24 and the second profiling plate 25 can be replaced to complete welding of different products.
The utility model discloses an embodiment, be equipped with the first cylinder with infrabasal plate 27 looks adaptation on the workstation, be equipped with two at least first slide rails 26 between workstation and the infrabasal plate 27, first cylinder is connected with the infrabasal plate 27 that corresponds in order to order about infrabasal plate 27 switches between first state and second state along first slide rail 26.
Further, two sets of switch key groups 14 are arranged on the front side wall of the casing 10, one set of fixture 20 corresponds to one set of switch key group 14, and each switch key group includes a first key for controlling the extending of the action end of the first cylinder and a second key for controlling the retracting of the action end of the first cylinder.
Specifically, an operator presses one of the first keys, the actuating end of the first cylinder extends out, and the lower base plate 27 of the left clamp 20 is moved out of the opening along the first slide rail 26, so that the operator can take out a welded part and place the part to be welded. After the welding part is placed, the corresponding second key is pressed, the action end of the first air cylinder retracts, the lower substrate 27 is pushed between the lower pressing plate 21 and the workbench, the lower pressing plate 21 moves downwards, and the welding part to be welded is clamped.
In one embodiment of the present invention, the welding robot 30 includes a base 36, a rotating shaft assembly hinged on the base 36, and a welding part 35 installed at the end of the rotating shaft assembly. The pivot subassembly is including articulating the first pivot 31 on base 36, and articulated on the first pivot 31 have second pivot 32, and articulated on the second pivot 32 have third pivot 33, installs roating seat 34 on the third pivot 33, and welding part 35 is installed on roating seat 34 to make the welding part weld along preset orbit.
In an embodiment of the present invention, the at least one inner wall of the opening is provided with a grating assembly 13 for detection, and the grating assembly 13 and the welding robot 30 are connected by an electric wire. Foreign matter is detected in the detection range of the grating assembly 13, the foreign matter includes the lower substrate 27, the member to be welded, the body of the operator, and the like, the grating assembly 13 feeds back a signal, and the welding robot 30 stops the welding work.
The utility model discloses an embodiment, the top of casing 10 sets up at least one and is used for the exhaust subassembly 11 of airing exhaust with gas outgoing in casing 10, and the subassembly 11 of airing exhaust includes at least one fan, and the fan is connected with the blast pipe, and the fan is used for absorbing the waste gas that produces when welding to send waste gas to exhaust-gas treatment system through the blast pipe, with assurance operating personnel's operational environment. Above the opening is arranged a display 12. The display 12 is a touch display, and parameters such as welding time and temperature of the welding robot can be adjusted by touching corresponding cases on the display.
In one embodiment of the present invention, the upper portion of the opening is provided with a first door, and the lower portion of the opening is provided with a second door, and the first door and the second door can be close to or far away from each other to close or open the opening. The approaching motion of the first door and the second door means that the first door is lowered and the second door is raised; the distancing movement of the first door and the second door means the first door ascends and the second door descends. Of course, the first door and the second door can be linked to open and close the opening. The first door and the second door may be controlled individually, and the opening and closing of the opening may be controlled by the lifting of the first door and/or the lifting of the second door.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.