CN214871513U - Fused brick sand mould insulation can - Google Patents
Fused brick sand mould insulation can Download PDFInfo
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- CN214871513U CN214871513U CN202120184529.9U CN202120184529U CN214871513U CN 214871513 U CN214871513 U CN 214871513U CN 202120184529 U CN202120184529 U CN 202120184529U CN 214871513 U CN214871513 U CN 214871513U
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Abstract
The utility model discloses an electric smelting brick sand mould insulation can, including box and sand mould, the sand mould sets up the inside at the box, it has the insulating sand to fill between sand mould and the box, top packing between the inner wall of insulating sand and box has insulation material filling layer, the bottom of box inner wall is equipped with radiator unit, the annular electric plate of rectangle has been buried underground at the top of insulating sand, the position of electric plate is corresponding with the position of sand mould rising head, the bottom fixed mounting of box one side has the water pump, a plurality of heat exchange tube is established to the outside cover of sand mould, the play water end of water pump passes through pipeline subassembly and a plurality of heat exchange tube intercommunication, the beneficial effects of the utility model are that: the sand mould can be cooled in a layered manner through the water pump and the plurality of heat exchange tubes under the action of the pipeline assembly, so that the feeding effect is improved, and the overall quality is ensured; the box bodies are convenient to stack by matching the rectangular grooves with the rectangular frames, the stacking is convenient, the stacking is stable, and the space is saved.
Description
Technical Field
The utility model relates to a sand mould insulation can, in particular to fused cast brick sand mould insulation can belongs to founding zirconium corundum fused cast brick casting equipment technical field.
Background
The production process of the electro-fused zirconia corundum is a process of casting a feed liquid melted in an electric arc furnace into a sand mold formed in advance after clarification, and processing the product into a product by adopting a diamond grinding tool after cooling, annealing and heat preservation. The large AZS electric melting brick is widely applied to a pool wall part in a glass kiln, which is in contact with molten glass, the service temperature of the part is more than 1500 ℃, the service life of the part is required to be more than 6 years, and the part is washed by glass raw materials, so that if a shrinkage cavity structure is arranged in the product, abnormal erosion can be generated at the part, and the service life of the glass kiln is shortened. A sand mould insulation can is needed in the production of the electric melting brick.
The riser position that current electrically melted brick sand mould insulation can is in providing the feed liquid position of supply cools off easily, therefore the effect of feeding is limited, and current electrically melted brick sand mould insulation can does not possess the refrigerated ability of layering, reduces the effect of feeding, influences holistic quality greatly, simultaneously because, the cooling time is longer, and the insulation can generally need stack and save space, but current electrically melted brick sand mould insulation can is not convenient for stack.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an electric smelting brick sand mould insulation can to solve the problem that the current electric smelting brick sand mould insulation can that proposes among the above-mentioned background does not possess layering refrigerated ability and be not convenient for stack.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an electrically fused brick sand mould insulation can, includes box and sand mould, the sand mould sets up the inside at the box, it has the insulating sand to fill between sand mould and the box, the top between the inner wall of insulating sand and box is filled there is insulation material filling layer, the bottom of box inner wall is equipped with radiator unit, the annular electric plate of rectangle has been buried underground at the top of insulating sand, the position of electric plate is corresponding with the position of sand mould rising head, the bottom fixed mounting of box one side has the water pump, a plurality of heat exchange tube is established to the outside cover of sand mould, the play water end of water pump passes through pipe assembly and a plurality of heat exchange tube intercommunication, the rectangular channel has been seted up on the top of box tank wall, the fixed rectangle frame that is equipped with in the outer lane of box bottom, the size of rectangle frame matches with the size of rectangular channel.
As the utility model discloses a preferred technical scheme, radiator unit includes grid plate and chill piece, grid plate and chill piece all set up the bottom at the box inner wall, the top at the chill piece is established to the grid plate cover, the sand mould sets up the middle part on the grid plate top.
As a preferred technical scheme of the utility model, the pipe assembly includes inlet manifold, a plurality of shunt tubes and a plurality of drain pipe, inlet manifold's bottom and the play water outlet end fixed connection of water pump, a plurality of the one end of shunt tubes all communicates, a plurality of with the avris of inlet manifold is fixed the other end of shunt tubes respectively with the one end fixed connection of a plurality of heat exchange tube, a plurality of the one end of drain pipe respectively with the other end fixed connection of a plurality of heat exchange tube, a plurality of there are a plurality of solenoid valves on the shunt tubes respectively fixed mounting.
As an optimized technical scheme of the utility model, the entrance point and the external cold water source intercommunication of water pump, a plurality of the other end and the drainage pipe intercommunication of drain pipe.
As a preferred technical scheme of the utility model, a plurality of the heat exchange tube all is the heliciform, and a plurality of equidistant layering cover of heat exchange tube is established in the bottom of sand mould.
As a preferred technical scheme of the utility model, the fixed flush mounting plate that is equipped with in top of box one side, electric plate control switch, water pump control switch and a plurality of solenoid valve control switch are installed respectively to flush mounting plate's surface, electric plate, water pump and a plurality of solenoid valve are respectively through electric plate control switch, water pump control switch and a plurality of solenoid valve control switch and external power supply electric connection.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model relates to an electric smelting brick sand mould insulation can heat the rising head department of sand mould in the casting process through the electric plate, avoid cooling, delay the setting time of brick upper portion to the partial solution of rising head, feed liquid state time can prolong greatly, make the solution to the extension of the feeding time of brick, can dispel the heat to the bottom of sand mould through the radiator unit simultaneously, make the bottom cool off sooner, improve the feeding effect, and can carry out the layering cooling to the sand mould through water pump and a plurality of heat exchange tube under the effect of pipeline subassembly, improve the feeding effect, ensure whole quality; the box bodies are convenient to stack by matching the rectangular grooves with the rectangular frames, the stacking is convenient, the stacking is stable, and the space is saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic sectional view of the present invention.
In the figure: 1. a box body; 2. sand mould; 3. heat-insulating sand; 4. a thermal insulation material filling layer; 5. a heat dissipating component; 51. a grid plate; 52. cooling the iron block; 6. an electric hot plate; 7. a water pump; 8. a heat exchange pipe; 9. a conduit assembly; 91. a water inlet main pipe; 92. a shunt tube; 93. an electromagnetic valve; 94. a drain pipe; 10. a switch panel; 11. a rectangular groove; 12. and (5) a rectangular frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the utility model provides an electric melting brick sand mould insulation can, which comprises a box body 1 and a sand mould 2, wherein the sand mould 2 is arranged inside the box body 1, insulation sand 3 is filled between the sand mould 2 and the box body 1, an insulation material filling layer 4 is filled between the insulation sand 3 and the inner wall of the box body 1, a heat radiation component 5 is arranged at the bottom end of the inner wall of the box body 1, a rectangular ring-shaped electric heating plate 6 is embedded at the top of the insulation sand 3, the position of the electric heating plate 6 corresponds to the position of a riser of the sand mould 2, a water pump 7 is fixedly arranged at the bottom end of one side of the box body 1, a plurality of heat exchange tubes 8 are sleeved outside the sand mould 2, the water outlet end of the water pump 7 is communicated with the plurality of heat exchange tubes 8 through a pipeline component 9, a rectangular groove 11 is arranged at the top end of the box wall of the box body 1, a rectangular frame 12 is fixedly arranged at the outer ring at the bottom end of the box body 1, the size of the rectangular frame 12 is matched with the size of the rectangular groove 11, the box bodies 1 are convenient to stack due to the fact that the rectangular grooves 11 are matched with the rectangular frames 12 in the cooling process, stacking is convenient, and space is saved.
Preferably, the heat dissipation assembly 5 comprises a grid plate 51 and a cold iron block 52, the grid plate 51 and the cold iron block 52 are both arranged at the bottom end of the inner wall of the box body 1, the grid plate 51 is covered at the top of the cold iron block 52, the sand mold 2 is arranged in the middle of the top end of the grid plate 51, the cold iron block 52 is arranged at the bottom of the sand mold 2, the heat dissipation effect at the bottom is improved, the cooling time of the feed liquid of the bottom electric smelting brick can be shortened, the pipeline assembly 9 comprises a main water inlet pipe 91, a plurality of shunt pipes 92 and a plurality of drain pipes 94, the bottom end of the main water inlet pipe 91 is fixedly connected with the water outlet end of the water pump 7, one ends of the shunt pipes 92 are fixedly communicated with the side of the main water inlet pipe 91, the other ends of the shunt pipes 92 are fixedly connected with one ends of the plurality of heat exchange pipes 8 respectively, one ends of the plurality of the drain pipes 94 are fixedly connected with the other ends of the plurality of the heat exchange pipes 8 respectively, a plurality of electromagnetic valves 93 are fixedly arranged on the shunt pipes 92 respectively, opening the corresponding electromagnetic valve 93 and conveying cold water to the communicated heat exchange tubes 8 through the corresponding shunt pipe 92 for layered cooling, thereby improving feeding effect, wherein the inlet end of the water pump 7 is communicated with an external cold water source, the other ends of the plurality of drain pipes 94 are communicated with the drain pipes, the cooling effect can be ensured through the cold water source, the plurality of heat exchange tubes 8 are all spiral, the plurality of heat exchange tubes 8 are sleeved at the bottom of the sand mold 2 at equal intervals in a layered manner, the sand mold 2 can be cooled in a layered manner through the plurality of heat exchange tubes 8, thereby improving feeding effect, the top of one side of the box body 1 is fixedly provided with a switch panel 10, the surface of the switch panel 10 is respectively provided with an electric heating plate control switch, a water pump control switch and a plurality of electromagnetic valve control switches, the electric heating plate 6, the water pump 7 and the plurality of electromagnetic valves 93 are respectively and electrically connected with an external power supply through the electric heating plate control switch, the water pump control switch and the electromagnetic valve control switches, the switch panel 10 is convenient for controlling the whole incubator, and the operation is simple.
When in use, the utility model relates to an electric smelting brick sand mould insulation can, at first place box 1 in suitable position, then can carry out normal casting operation, open electric plate 6 through flush mounting plate 10 in the casting process, can heat the rising head department of sand mould 2 in the casting process through electric plate 6, avoid cooling, delay the solidification time of brick upper portion to the partial solution of rising head, feed liquid time can prolong greatly, make the solution to the brick feeding time extension, can dispel the heat to the bottom of sand mould 2 through cold iron block 52 of radiator unit 5 simultaneously, make the bottom cooling faster, improve the feeding effect, in the cooling feeding process, according to the cooling needs control a plurality of solenoid valves 93 in proper order to open through flush mounting plate 10, open corresponding solenoid valve 93 and can carry cold water to the heat exchange tube 8 that communicates through corresponding shunt tubes 92 and carry out the layering cooling, the bottom of sand mould 2 can be cooled in layers through water pump 7 and a plurality of heat exchange tube 8 under the effect of pipeline assembly 9 promptly, improves the feeding effect, ensures whole quality, cooperatees through rectangular channel 11 and rectangular frame 12 in the cooling process and is convenient for carry out stacking of box 1, stacks the convenience, saves space.
In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An electric smelting brick sand mold heat preservation box comprises a box body (1) and a sand mold (2), and is characterized in that the sand mold (2) is arranged inside the box body (1), heat preservation sand (3) is filled between the sand mold (2) and the box body (1), a heat preservation material filling layer (4) is filled at the top between the heat preservation sand (3) and the inner wall of the box body (1), a heat dissipation assembly (5) is arranged at the bottom end of the inner wall of the box body (1), a rectangular annular electric heating plate (6) is embedded at the top of the heat preservation sand (3), the position of the electric heating plate (6) corresponds to the position of a riser of the sand mold (2), a water pump (7) is fixedly installed at the bottom end of one side of the box body (1), a plurality of heat exchange tubes (8) are sleeved outside the sand mold (2), and the water outlet end of the water pump (7) is communicated with the plurality of heat exchange tubes (8) through a pipeline assembly (9), the box is characterized in that a rectangular groove (11) is formed in the top end of the box wall of the box body (1), a rectangular frame (12) is fixedly arranged on the outer ring of the bottom end of the box body (1), and the size of the rectangular frame (12) is matched with that of the rectangular groove (11).
2. The electric smelting brick sand mould insulation can of claim 1, characterized in that: the heat dissipation assembly (5) comprises a grid plate (51) and a cold iron block (52), wherein the grid plate (51) and the cold iron block (52) are arranged at the bottom end of the inner wall of the box body (1), the grid plate (51) covers the top of the cold iron block (52), and the sand mold (2) is arranged in the middle of the top end of the grid plate (51).
3. The electric smelting brick sand mould insulation can of claim 1, characterized in that: pipeline subassembly (9) are including inlet manifold (91), a plurality of shunt tubes (92) and a plurality of drain pipe (94), the bottom of inlet manifold (91) and the play water outlet fixed connection of water pump (7), a plurality of the one end of shunt tubes (92) all with the fixed intercommunication of avris of inlet manifold (91), a plurality of the other end of shunt tubes (92) respectively with the one end fixed connection of a plurality of heat exchange tube (8), a plurality of the one end of drain pipe (94) respectively with the other end fixed connection of a plurality of heat exchange tube (8), a plurality of fixed mounting has a plurality of solenoid valve (93) on shunt tubes (92) respectively.
4. An electrofusion brick sand mould incubator according to claim 3, wherein: the inlet end of the water pump (7) is communicated with an external cold water source, and the other ends of the water discharge pipes (94) are communicated with the water discharge pipes.
5. The electric smelting brick sand mould insulation can of claim 1, characterized in that: a plurality of heat exchange tube (8) all are the heliciform, and a plurality of heat exchange tube (8) equidistant layering cover is established in the bottom of sand mould (2).
6. An electrofusion brick sand mould incubator according to claim 3, wherein: the improved water heater is characterized in that a switch panel (10) is fixedly arranged at the top of one side of the box body (1), an electric heating plate control switch, a water pump control switch and a plurality of electromagnetic valve control switches are respectively installed on the surface of the switch panel (10), and the electric heating plate (6), the water pump (7) and the plurality of electromagnetic valves (93) are respectively electrically connected with an external power supply through the electric heating plate control switch, the water pump control switch and the plurality of electromagnetic valve control switches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120184529.9U CN214871513U (en) | 2021-01-23 | 2021-01-23 | Fused brick sand mould insulation can |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120184529.9U CN214871513U (en) | 2021-01-23 | 2021-01-23 | Fused brick sand mould insulation can |
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| Publication Number | Publication Date |
|---|---|
| CN214871513U true CN214871513U (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120184529.9U Active CN214871513U (en) | 2021-01-23 | 2021-01-23 | Fused brick sand mould insulation can |
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| CN (1) | CN214871513U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351875A (en) * | 2022-07-28 | 2022-11-18 | 郑州远东耐火材料有限公司 | Combined type fused brick heat-preservation sand box convenient for demoulding and demoulding method |
-
2021
- 2021-01-23 CN CN202120184529.9U patent/CN214871513U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115351875A (en) * | 2022-07-28 | 2022-11-18 | 郑州远东耐火材料有限公司 | Combined type fused brick heat-preservation sand box convenient for demoulding and demoulding method |
| CN115351875B (en) * | 2022-07-28 | 2023-08-18 | 郑州远东耐火材料有限公司 | Combined type electric melting brick heat insulation sand box convenient for demolding and demolding method |
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