CN214871187U

CN214871187U - Sponge slotting equipment

Info

Publication number: CN214871187U
Application number: CN202121082620.6U
Authority: CN
Inventors: 李克兵
Original assignee: Dongguan Yongdi Foam Co ltd
Current assignee: Dongguan Yongdi Foam Co ltd
Priority date: 2021-05-20
Filing date: 2021-05-20
Publication date: 2021-11-26
Anticipated expiration: 2031-05-20

Abstract

The utility model discloses a sponge fluting equipment, comprising a base plate, the equipment main part, the support frame, spacing and mount, one side on bottom plate top is fixed with the equipment main part, and the bottom plate top of equipment main part one side is fixed with the support frame, and the axis is installed in the inside rotation of support frame, one side winding on axis surface has the drive belt, the last fixed surface of drive belt has the layer board, install first motor on the outer wall of support frame one side, the output and the centraxonial one end fixed connection of first motor, install radiator fan on the outer wall of equipment main part one side, be fixed with the spacing on the inner wall of equipment main part, and one side of spacing is provided with the mount. The utility model discloses not only lifting means's fluting efficiency saves the work of staff's manual adjustment sponge position, reduces staff's operation intensity, still strengthens the later maintenance convenience of equipment.

Description

Sponge slotting equipment

Technical Field

The utility model relates to a sponge fluting technical field specifically is a sponge fluting equipment.

Background

The sponge polishing pad is provided with a plurality of round holes on the sponge main body, a plurality of grooves are designed on the corners of the sponge polishing pad, the grooves are mainly convenient to fix the sponge main body in the polishing process, and the grooves are mainly formed by inserting iron blocks which are roasted by workers into the sponge to form grooves with specified shapes on the sponge blocks.

The sponge slotting equipment on the market is various and can basically meet the use requirements of people, but certain defects still exist, and the specific problems are as follows.

(1) The conventional sponge slotting equipment needs manual operation of workers in the operation process, wastes time and labor in the operation process, and reduces the slotting efficiency of the equipment;

(2) the existing sponge slotting equipment is mostly used for slotting on the same horizontal plane in the using process, workers are required to manually adjust the position of the sponge, and then slotting on the next position can be carried out, so that the operation intensity of the workers is increased;

(3) the existing sponge slotting equipment is complex in structure and inconvenient in later maintenance.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sponge slotting device to solve the slotting inefficiency that provides equipment among the above-mentioned background art, the staff need frequently adjust the inconvenient problem of sponge position and later stage plant maintenance.

In order to achieve the above object, the utility model provides a following technical scheme: a sponge slotting device comprises a bottom plate, a device main body, a supporting frame, a limiting frame and a fixing frame, wherein the device main body is fixed on one side of the top end of the bottom plate, the supporting frame is fixed on the top end of the bottom plate on one side of the device main body, a central shaft is rotatably arranged in the supporting frame, a driving belt is wound on one side of the surface of the central shaft, a supporting plate is fixed on the upper surface of the driving belt, a first motor is arranged on the outer wall on one side of the supporting frame, the output end of the first motor is fixedly connected with one end of the central shaft, a radiating fan is arranged on the outer wall on one side of the device main body, the limiting frame is fixed on the inner wall of the device main body, the fixing frame is arranged on one side of the limiting frame, a cylinder is arranged at the central position of the top end of the fixing frame, a sliding block component is slidably arranged on one side of the surface of the fixing frame, an electric heating block is arranged at the bottom end of the sliding block component, and a control panel is arranged on one side of the surface of the device main body, the output end of the singlechip in the control panel is electrically connected with the cylinder, the radiating fan and the input end of the first motor respectively.

Preferably, all be fixed with the carrier block on the both sides outer wall of equipment main part, and install the industry camera on the outer wall of carrier block one side, the inside of equipment main part is rotated and is installed equidistant bearing roller, and the bearing roller supports drive belt and layer board.

Preferably, the connecting axle is installed to the inside one end of support frame, and one side on connecting axle surface installs spacing roller, spacing roller and drive belt intertwine, one side on support frame surface is fixed with spacing seat, and the internally mounted of spacing seat has a threaded rod, and the one end of threaded rod is connected with the surperficial rotation of connecting axle, and the threaded rod can promote the connecting axle and remove, adjusts the rate of tension of drive belt this moment.

Preferably, be fixed with the fixing base on the inner wall of spacing, and the inside rotation of fixing base installs synchronous pulley, install the second motor on the outer wall of spacing one side, the one end of second motor and synchronous pulley's one end fixed connection.

Preferably, a track is fixed on the inner wall of the limiting frame, a guide sliding block is slidably mounted on the surface of the track, and the surface of the guide sliding block is fixedly connected with the back of the fixing frame.

Preferably, the winding of one side on hold-in range wheel surface has the track, and one side on track surface is fixed with the connecting block, the bottom of connecting block and the top fixed connection of direction slider, and the track can drive direction slider horizontal migration when rotating.

Compared with the prior art, the beneficial effects of the utility model are that: the sponge slotting equipment not only improves the slotting efficiency of the equipment, saves the work of manually adjusting the position of the sponge by workers, reduces the operation intensity of the workers, but also enhances the convenience of later maintenance of the equipment;

(1) the second motor is controlled to work by the control panel through the crawler belt, the second motor sequentially drives the synchronous belt pulley, the limiting frame and the like, the crawler belt rotates to drive the connecting block, the guide sliding block and the limiting frame to move horizontally, the track is used for motion guide of the guide sliding block, then the sliding block assembly and the electric heating block are pushed to move downwards by the air cylinder, and a groove is formed in the contact position of the sponge main body and the electric heating block in the process that the electric heating block moves downwards to enter the sponge main body;

(2) the transmission belt, the electric heating block and the like are arranged, the first motor is started to work through the control panel, the first motor can drive the middle shaft and the transmission belt to rotate, the supporting plate on the transmission belt and the sponge main body can move horizontally, namely the relative position of the electric heating block and the sponge main body is changed, the supporting roller plays a supporting and limiting role on the transmission belt and the supporting plate, then the electric heating block is controlled to move downwards again, and grooving processing is continuously carried out, so that the equipment can perform grooving processing on a plurality of positions of the sponge, and the work of manually adjusting the position of the sponge by workers is omitted;

(3) through being provided with connecting axle and threaded rod etc. the threaded rod is twisted to manual for the threaded rod rotates in the inside of spacing seat, and the threaded rod promotes to connect the axial left side promptly and removes, and real-time spacing roller, connecting axle can carry out the tensioning to the drive belt, avoid the long-time back of using of drive belt, the phenomenon of lax appears, make equipment remain throughout at suitable operating condition, the later maintenance convenience of reinforcing equipment.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;

FIG. 3 is a schematic side view of the present invention;

FIG. 4 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;

in the figure: 1. a base plate; 2. an apparatus main body; 3. a support frame; 4. a support plate; 5. a transmission belt; 6. a middle shaft; 7. an electrical heating block; 8. a limiting frame; 9. a cylinder; 10. a fixed mount; 11. a slider assembly; 12. a heat radiation fan; 13. a first motor; 14. a fixed seat; 15. a synchronous pulley; 16. a crawler belt; 17. connecting blocks; 18. a guide slider; 19. a track; 20. a carrier roller; 21. a second motor; 22. a control panel; 23. a bearing block; 24. an industrial camera; 25. a limiting seat; 26. a connecting shaft; 27. a limiting roller; 28. a threaded rod.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a sponge slotting device comprises a bottom plate 1, a device main body 2, a supporting frame 3, a limiting frame 8 and a fixing frame 10, wherein the device main body 2 is fixed on one side of the top end of the bottom plate 1, the supporting frame 3 is fixed on the top end of the bottom plate 1 on one side of the device main body 2, a middle shaft 6 is rotatably installed inside the supporting frame 3, a transmission belt 5 is wound on one side of the surface of the middle shaft 6, a supporting plate 4 is fixed on the upper surface of the transmission belt 5, a first motor 13 is installed on the outer wall on one side of the supporting frame 3, the type of the first motor 13 can be Y160M1-2, the output end of the first motor 13 is fixedly connected with one end of the middle shaft 6, a radiating fan 12 is installed on the outer wall on one side of the device main body 2, the limiting frame 8 is fixed on the inner wall of the device main body 2, the fixing frame 10 is arranged on one side of the limiting frame 8, an air cylinder 9 is installed at the central position of the top end of the fixing frame 10, the type of the air cylinder 9 can be SC50X20, a sliding block component 11 is slidably mounted on one side of the surface of the fixed frame 10, and an electric heating block 7 is mounted at the bottom end of the sliding block component 11;

the air cylinder 9 is used for pushing the sliding block assembly 11 and the electric heating block 7 to move downwards, in the process that the electric heating block 7 moves downwards to enter the sponge main body, a groove is formed in the contact part of the sponge main body and the electric heating block 7 in a scalding mode, then, grooving treatment can be carried out on the other side, the operation process is rapid, and the grooving efficiency of the sponge is effectively improved;

bearing blocks 23 are fixed on the outer walls of two sides of the equipment main body 2, an industrial camera 24 is installed on the outer wall of one side of each bearing block 23, the model of each industrial camera 24 can be C100e-4K, and carrier rollers 20 with equal intervals are rotatably installed in the equipment main body 2;

a fixed seat 14 is fixed on the inner wall of the limiting frame 8, a synchronous belt pulley 15 is rotatably installed inside the fixed seat 14, a second motor 21 is installed on the outer wall of one side of the limiting frame 8, the type of the second motor 21 can be RS-385SH, and one end of the second motor 21 is fixedly connected with one end of the synchronous belt pulley 15;

the first motor 13 is started to work through the control panel 22, the first motor 13 can drive the middle shaft 6 and the transmission belt 5 to rotate, the supporting plate 4 and the sponge main body on the transmission belt 5 can move horizontally, namely the relative position of the electric heating block 7 and the sponge main body is changed, the supporting roller 20 plays a role in supporting and limiting the transmission belt 5 and the supporting plate 4, and then the electric heating block 7 is controlled to move downwards again to continue grooving, so that the equipment can perform grooving treatment on a plurality of positions of the sponge;

a track 19 is fixed on the inner wall of the limiting frame 8, a guide sliding block 18 is slidably mounted on the surface of the track 19, and the surface of the guide sliding block 18 is fixedly connected with the back of the fixed frame 10;

a crawler belt 16 is wound on one side of the surface of the synchronous belt wheel 15, a connecting block 17 is fixed on one side of the surface of the crawler belt 16, and the bottom end of the connecting block 17 is fixedly connected with the top end of a guide sliding block 18;

a sponge main body to be grooved is placed on the supporting plate 4, then a control panel 22 is used for controlling a second motor 21 to work, the second motor 21 sequentially drives a synchronous belt wheel 15 and a crawler belt 16 to rotate, and the crawler belt 16 drives a connecting block 17, a guide sliding block 18 and a limiting frame 8 to move horizontally;

a connecting shaft 26 is mounted at one end inside the supporting frame 3, a limiting roller 27 is mounted at one side of the surface of the connecting shaft 26, the limiting roller 27 and the transmission belt 5 are mutually wound, a limiting seat 25 is fixed at one side of the surface of the supporting frame 3, a threaded rod 28 is mounted inside the limiting seat 25, and one end of the threaded rod 28 is rotatably connected with the surface of the connecting shaft 26;

the threaded rod 28 is manually screwed, so that the threaded rod 28 rotates in the limiting seat 25, namely the threaded rod 28 pushes the connecting shaft 26 to move to the left, the real-time limiting roller 27 and the connecting shaft 26 can tension the transmission belt 5, the phenomenon that the transmission belt 5 is loosened after being used for a long time is avoided, and the equipment is always kept in a proper working state;

the control panel 22 is installed on one side of the surface of the device main body 2, the type of the control panel 22 can be LK1N-56R, and the output end of the single chip microcomputer in the control panel 22 is electrically connected with the input ends of the cylinder 9, the heat radiation fan 12 and the first motor 13 respectively.

The working principle is as follows: when the device is used, firstly, a sponge main body to be grooved is placed on the supporting plate 4, then the control panel 22 is used for controlling the second motor 21 to work, the second motor 21 sequentially drives the synchronous belt wheel 15 and the crawler belt 16 to rotate, so that the crawler belt 16 drives the connecting block 17, the guide sliding block 18 and the limiting frame 8 to move horizontally, the track 19 is used for guiding the movement of the guide sliding block 18, then the air cylinder 9 is used for pushing the sliding block assembly 11 and the electric heating block 7 to move downwards, in the process that the electric heating block 7 moves downwards to enter the sponge main body, the contact part of the sponge main body and the electric heating block 7 is scalded with a groove, then, grooving treatment can be carried out on the other side, in the operation process, the grooving efficiency of the sponge is rapidly and effectively improved, when grooving is needed to be carried out on different planes of the sponge, the first motor 13 is started to work through the control panel 22, then the first motor 13 can drive the central shaft 6 and the transmission belt 5 to rotate, the supporting plate 4 and the sponge main body on the transmission belt 5 can move horizontally, namely the relative positions of the electric heating block 7 and the sponge main body are changed, the carrier roller 20 plays a role in supporting and limiting the transmission belt 5 and the supporting plate 4, then the electric heating block 7 is controlled to move downwards again, and grooving processing is continuously carried out, so that the equipment can carry out grooving processing on a plurality of positions of the sponge, the work of manually adjusting the position of the sponge by workers is omitted, and the working intensity of the workers is reduced; after equipment uses for a long time, manually twist threaded rod 28 for threaded rod 28 rotates in the inside of spacing seat 25, and threaded rod 28 promotes connecting axle 26 promptly and removes to the left side, and real-time spacing roller 27, connecting axle 26 can carry out the tensioning to drive belt 5, avoid the long-time back of using of drive belt 5, the phenomenon of lax appears, make equipment maintain suitable operating condition all the time, strengthen the later maintenance convenience of equipment.

Claims

1. A sponge slotting device is characterized in that: the device comprises a bottom plate (1), a device main body (2), a support frame (3), a limiting frame (8) and a fixing frame (10), wherein the device main body (2) is fixed on one side of the top end of the bottom plate (1), the support frame (3) is fixed on the top end of the bottom plate (1) on one side of the device main body (2), a center shaft (6) is rotatably installed inside the support frame (3), a transmission belt (5) is wound on one side of the surface of the center shaft (6), a supporting plate (4) is fixed on the upper surface of the transmission belt (5), a first motor (13) is installed on the outer wall on one side of the support frame (3), the output end of the first motor (13) is fixedly connected with one end of the center shaft (6), a cooling fan (12) is installed on the outer wall on one side of the device main body (2), the limiting frame (8) is fixed on the inner wall of the device main body (2), and the fixing frame (10) is arranged on one side of the limiting frame (8), and the central point department on mount (10) top puts and installs cylinder (9), one side slidable mounting on mount (10) surface has slider assembly (11), and electrical heating piece (7) are installed to the bottom of slider assembly (11), control panel (22) are installed to one side on equipment main part (2) surface, the output of the inside singlechip of control panel (22) respectively with cylinder (9), radiator fan (12) and the input electric connection of first motor (13).

2. The sponge grooving apparatus of claim 1, wherein: all be fixed with carrier block (23) on the both sides outer wall of equipment main part (2), and install industry camera (24) on the outer wall of carrier block (23) one side, the inside rotation of equipment main part (2) is installed equidistant bearing roller (20).

3. The sponge grooving apparatus of claim 1, wherein: connecting axle (26) are installed to the inside one end of support frame (3), and one side on connecting axle (26) surface installs spacing roller (27), and spacing roller (27) and drive belt (5) intertwine, one side on support frame (3) surface is fixed with spacing seat (25), and the internally mounted of spacing seat (25) has threaded rod (28), and the one end of threaded rod (28) is connected with the surface rotation of connecting axle (26).

4. The sponge grooving apparatus of claim 1, wherein: be fixed with fixing base (14) on the inner wall of spacing (8), and the inside rotation of fixing base (14) installs synchronous pulley (15), install second motor (21) on the outer wall of spacing (8) one side, the one end of second motor (21) and the one end fixed connection of synchronous pulley (15).

5. The sponge grooving apparatus of claim 1, wherein: a track (19) is fixed on the inner wall of the limiting frame (8), a guide sliding block (18) is installed on the surface of the track (19) in a sliding mode, and the surface of the guide sliding block (18) is fixedly connected with the back of the fixing frame (10).

6. A sponge grooving apparatus as claimed in claim 4 wherein: one side of the surface of the synchronous belt wheel (15) is wound with a crawler belt (16), one side of the surface of the crawler belt (16) is fixedly provided with a connecting block (17), and the bottom end of the connecting block (17) is fixedly connected with the top end of a guide sliding block (18).