CN214867773U

CN214867773U - Horizontal gear grinding machine with circulating cooling function

Info

Publication number: CN214867773U
Application number: CN202021874887.4U
Authority: CN
Inventors: 郑新宇
Original assignee: Suzhou Jstkj Automation Technology Co ltd
Current assignee: Suzhou Jstkj Automation Technology Co ltd
Priority date: 2020-09-01
Filing date: 2020-09-01
Publication date: 2021-11-26
Anticipated expiration: 2030-09-01

Abstract

The utility model discloses a horizontal gear grinding machine with circulative cooling function, construct and gear grinding machine construct including base, clamping mechanism constructs and gear grinding machine and constructs and install on the base, and clamping mechanism constructs including mounting bracket one, rack one, workstation, binding clasp, tail needle and circulating water cooling device, and mounting bracket one is installed on the base, installs rack one on the mounting bracket one, is provided with the workstation on the rack one, and the binding clasp is installed in workstation upper end left side, and the tail needle is installed on workstation upper end right side, and workstation both sides face is provided with the circulating water cooling device. Fix and press from both sides tightly to the part of processing through clamping device and tail needle, the workstation passes through servo motor and drives, round trip movement on the rack to with gear grinding mechanism cooperation, reach the purpose of gear grinding, servo motor makes the mechanism steady when moving on the rack, and is quick, accurate, carries out recycle to the coolant liquid through circulating water cooling device, and the fixed point sprays, has improved cooling efficiency, and has prevented the waste of coolant liquid.

Description

Horizontal gear grinding machine with circulating cooling function

Technical Field

The utility model relates to the technical field of machining, specifically be a horizontal gear grinding machine with circulative cooling function.

Background

The horizontal gear grinding machine has a wide application range in mechanical processing, can process gear parts, can process saw teeth, racks and other parts, and has high research value.

When traditional horizontal gear grinding machine adds man-hour, though there is cooling system, nevertheless spray the coolant liquid by manual operation more, and the coolant liquid is difficult to retrieve, has caused very big waste, and in addition, traditional horizontal gear grinding machine can't be according to the adjustment coolant liquid flow of processing type, and the cooling effect is not good.

In order to solve the problems and the challenges, a horizontal gear grinding machine with a circulating cooling function is provided, and the horizontal gear grinding machine has the advantages of being good in cooling effect, enabling cooling liquid to be recycled and the like.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a horizontal gear grinding machine with circulative cooling function, it has advantages such as the cooling effect is good, the coolant liquid circulated use to it is poor to have solved the most cooling effect of traditional horizontal gear grinding machine, the problem of extravagant coolant liquid.

In order to achieve the above object, the utility model provides a following technical scheme: a horizontal gear grinding machine with a circulating cooling function comprises a base, a clamping mechanism and a gear grinding mechanism, wherein the clamping mechanism and the gear grinding mechanism are installed on the base, the base comprises a base, a controller and an emergency stop switch, the controller is installed at the corner of the upper end of the base, and the emergency stop switch is arranged on the side face of the base;

the clamping mechanism comprises a first mounting frame, a first rack, a workbench, a clamp, a tail needle and a circulating water cooling device, wherein the first mounting frame is mounted on the base, the first rack is mounted on the first mounting frame, the workbench is arranged on the first rack, the clamp is mounted on the left side of the upper end of the workbench, the tail needle is mounted on the right side of the upper end of the workbench, and the circulating water cooling device is arranged on two side surfaces of the workbench;

the gear grinding mechanism comprises a second mounting frame, a second rack, a gear grinding moving platform, a first moving motor, a connecting frame, a mounting seat and a gear grinding device, the second mounting frame is mounted on the base, the second rack is mounted on the second mounting frame, the gear grinding moving platform is arranged on the second rack, the first moving motor is mounted on the left side of the gear grinding moving platform, the connecting frame is mounted on the right side of the gear grinding moving platform, the right end of the connecting frame is provided with the mounting seat, and the gear grinding device is mounted on the mounting seat.

Further, the workstation includes control box, frame, the second mobile motor, filter screen, grinds the tooth platform, gear and basin, and the control box is installed on rack one, and control box inner wall lower floor is provided with the frame, installs the second mobile motor in the frame, and the gear is installed to the second front end of mobile motor, and control box inner wall upper strata is provided with the filter screen, installs the basin under the filter screen, installs on the control box and grinds tooth platform control box both sides lower extreme and be equipped with the through-hole.

Further, the circulating water cooling device comprises a water inlet pipe, a water pump, a first pipeline, a first steering pipe, a second pipeline and a sprayer, one end of the water inlet pipe penetrates through a through hole in the side face of the control box and is fixedly connected with the water tank, the other end of the water inlet pipe is installed on the water pump, the first pipeline is arranged on the water pump, the first steering pipe is installed on the first pipeline, the second pipeline is installed on the side face of the steering pipe, and the sprayer is arranged at the front end of the second pipeline.

Furthermore, the clamping device comprises a box body, a first air cylinder, a connecting sleeve and a thimble, the box body is installed on the left side of the upper end of the grinding tooth table, the first air cylinder is installed in an inner cavity of the box body, the connecting sleeve is installed at the right end of the first air cylinder, and the thimble is installed on the connecting sleeve.

Further, the gear grinding device comprises a second air cylinder, a rotating motor and a grinding wheel, the second air cylinder is installed on the installation seat, the rotating motor is installed on the second air cylinder, and the grinding wheel is installed at the lower end of the second air cylinder.

Furthermore, a plurality of strip-shaped through holes are formed in the gear grinding table.

Furthermore, the water pump comprises a water pump and a water control valve, and the water control valve is arranged on the water pump.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. this horizontal gear grinding machine with circulative cooling function through installing the circulative cooling device at workstation both sides face, carries out cyclic utilization to the coolant liquid that sprays, has prevented the waste of coolant liquid, and in addition, through installing the water control valve in the water pump side, can be according to the processing needs of difference, adjust the flow size of coolant liquid for cooling efficiency improves greatly.

2. This horizontal gear grinding machine with circulative cooling function through each motor motion on the controller control workstation, has cancelled most unnecessary transmission part, has improved transmission precision greatly, adopts servo motor in the device for linear drive is faster, and is more steady, more accurate.

Drawings

Fig. 1 is a schematic side view of the present invention;

fig. 2 is a schematic front structural view of the present invention;

FIG. 3 is a schematic view of the internal structure of the clamping device of the present invention;

FIG. 4 is a schematic view of the internal structure of the control box of the present invention;

FIG. 5 is a schematic structural view of the gear grinding mechanism of the present invention;

fig. 6 is the structural schematic diagram of the circulating water cooling device of the present invention.

In the figure: 1. a base; 11. a base; 12. a controller; 13. a scram switch; 2. a clamping mechanism; 21. a first mounting frame; 22. a first rack; 23. a work table; 231. a control box; 232. a frame; 233. a second moving motor; 234. a filter screen; 235. a gear grinding table; 236. a gear; 237. a water tank; 24. a clamper; 241. a box body; 242. a first cylinder; 243. connecting sleeves; 244. a thimble; 25. a tail needle; 26. a water cooling device is circulated; 261. a water inlet pipe; 262. a water pump; 2621. a water pump; 2622. a water control valve; 263. a first pipeline; 264. a steering tube; 265. a second pipeline; 266. a sprinkler; 3. a gear grinding mechanism; 31. a second mounting frame; 32. a second rack; 33. a gear grinding moving table; 34. moving a first motor; 35. a connecting frame; 36. a mounting seat; 37. a gear grinding device; 371. a second air cylinder; 372. a rotating electric machine; 373. and (5) grinding wheels.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, a horizontal gear grinding machine with a circulating cooling function comprises a base 1, a clamping mechanism 2 and a gear grinding mechanism 3, wherein the clamping mechanism 2 and the gear grinding mechanism 3 are installed on the base 1, the base 1 comprises a base 11, a controller 12 and an emergency stop switch 13, the controller 12 is installed at the upper corner of the base 11, the emergency stop switch 13 is arranged on the side face of the base 11, the clamping mechanism 2 comprises a first installation frame 21, a first rack 22, a workbench 23, a clamping device 24, a tail needle 25 and a circulating water cooling device 26, the first installation frame 21 is installed on the base 11, the first rack 22 is installed on the first installation frame 21, the workbench 23 is arranged on the first rack 22, the clamping device 24 is installed on the left side of the upper end of the workbench 23, the tail needle 25 is installed on the right side of the upper end of the workbench 23, the circulating water cooling device 26 is arranged on the two side faces of the workbench 23, the gear grinding mechanism 3 comprises a second installation frame 31, a second rack 32, The gear grinding device comprises a gear grinding moving table 33, a first moving motor 34, a connecting frame 35, a mounting seat 36 and a gear grinding device 37, wherein a second mounting frame 31 is mounted on a base 11, a second rack 32 is mounted on the second mounting frame 31, the gear grinding moving table 33 is arranged on the second rack 32, the first moving motor 34 is mounted on the left side of the gear grinding moving table 33, the connecting frame 35 is mounted on the right side of the gear grinding moving table 33, the mounting seat 36 is arranged at the right end of the connecting frame 35, and the gear grinding device 37 is mounted on the mounting seat 36; the working table 23 comprises a control box 231, a rack 232, a second moving motor 233, a filter screen 234, a gear grinding table 235, a gear 236 and a water tank 237, the control box 231 is arranged on the first rack 22, the rack 232 is arranged on the lower layer of the inner wall of the control box 231, the second moving motor 233 is arranged on the rack 232, the gear 236 is arranged at the front end of the second moving motor 233, the filter screen 234 is arranged on the upper layer of the inner wall of the control box 231, the water tank 237 is arranged under the filter screen 234, through holes are arranged at the lower ends of two sides of the control box 231 on which the gear grinding table 235 is arranged, the circulating water cooling device 26 comprises a water inlet pipe 261, a water pump 262, a first pipe 263, a steering pipe 264, a second pipe 265 and a sprayer 266, one end of the water inlet pipe penetrates through the through hole on the side face of the control box 231 and is fixedly connected with the water tank 237, the other end of the water pump 262 is arranged on the water pump 262, the first pipe 263, the steering pipe 264 is arranged on the first pipe 263, and the steering pipe 264 is arranged on the side face of the steering pipe 264, the front end of the second pipeline 265 is provided with a sprinkler 266, the clamping device 24 comprises a box 241, a first cylinder 242, a connecting sleeve 243 and a thimble 244, the box 241 is installed on the left side of the upper end of the teeth grinding table 235, the first cylinder 242 is installed in the inner cavity of the box 241, the connecting sleeve 243 is installed at the right end of the first cylinder 242, the thimble 244 is installed on the connecting sleeve 243, the teeth grinding device 37 comprises a second cylinder 371, a rotating motor 372 and a grinding wheel 373, the second cylinder 371 is installed on the installing seat 36, the rotating motor 372 is installed on the second cylinder 371, the grinding wheel 373 is installed at the lower end of the second cylinder 371, a plurality of strip-shaped through holes are formed in the teeth grinding table 235, the water pump 262 comprises a water pump 2621 and a water control valve 2622, and the water control valve 2622 is arranged on the water pump 2621.

In summary, the following steps: according to the horizontal gear grinding machine with the circulating cooling function, the controller 12 is installed at the corner of the upper end of the base 11, the feeding motion of the gear grinding machine is controlled through the controller 12, the efficiency is higher than that of manual control, the accuracy is higher, the emergency stop switch 13 is arranged on the side face of the base 11, when the machine breaks down, the emergency stop switch 13 is pressed down, the machine stops running immediately, and the life safety of operators is guaranteed;

the control box 231 is installed on the first rack 22, a rack 232 is arranged on the lower layer of the inner wall of the control box 231, a second moving motor 233 is installed on the rack 232, a gear 236 is installed at the front end of the second moving motor 233, when the second moving motor 233 rotates, the gear 236 is driven to rotate, the gear 236 is meshed with the first rack 22, the control box 231 makes back-and-forth feeding motion on the rack, and grinding teeth are achieved, the second moving motor 233 is a servo motor, so that the stability and accuracy of the feeding motion are guaranteed, a filter screen 234 is arranged on the upper layer of the inner wall of the control box 231, a water tank 237 is installed below the filter screen 234, a grinding tooth table 235 is installed on the control box 231, a plurality of strip-shaped through holes are formed in the grinding tooth table 235, when cooling liquid is sprayed onto the grinding tooth table 235, the cooling liquid flows into the control box 231 through the strip-shaped through the through-shaped through holes, and flows into the water tank 237 after the iron chips are filtered through the filter screen 234, and the cooling liquid flows into the lower end 237 of the control box 231;

one end of the water inlet pipe 261 penetrates through a through hole in the side face of the control box 231 and is fixedly connected with the water tank 237, the other end of the water inlet pipe 261 is installed on the water pump 262, a first pipeline 263 is installed on the first pipeline 263, a second pipeline 265 is installed on the side face of the first pipeline 264, a sprayer 266 is arranged at the front end of the second pipeline 265, cooling liquid left on the gear grinding table 235 finally enters the water tank, is extracted by the water pump 262 through the water inlet pipe 261 and is finally sprayed out of the sprayer 266 through the first pipeline 263 and the second pipeline 265 to form circulation of the cooling liquid, the spraying direction of the cooling liquid can be freely adjusted through the second pipeline 264, a water control valve 2622 is arranged on the water pump 2621, the flow of the cooling liquid can be adjusted according to processing requirements, and cooling efficiency is improved;

wherein, cylinder two 371 is installed on mount pad 36, installs rotating electrical machines 372 on cylinder two 371, and emery wheel 373 is installed to cylinder two 371 lower extreme, and emery wheel 373's height can be controlled to cylinder two 371, and rotating electrical machines 372 drives emery wheel 373 and rotates.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a horizontal gear grinding machine with circulative cooling function, includes base (1), clamping machine structure (2) and gear grinding machine constructs (3), its characterized in that: the clamping mechanism (2) and the gear grinding mechanism (3) are arranged on a base (1), the base (1) comprises a base (11), a controller (12) and an emergency stop switch (13), the controller (12) is arranged at the corner of the upper end of the base (11), and the emergency stop switch (13) is arranged on the side surface of the base (11);

the clamping mechanism (2) comprises a first mounting frame (21), a first rack (22), a workbench (23), a clamping device (24), a tail needle (25) and a circulating water cooling device (26), the first mounting frame (21) is mounted on the base (11), the first rack (22) is mounted on the first mounting frame (21), the workbench (23) is arranged on the first rack (22), the clamping device (24) is mounted on the left side of the upper end of the workbench (23), the tail needle (25) is mounted on the right side of the upper end of the workbench (23), and the circulating water cooling device (26) is arranged on two side faces of the workbench (23);

the gear grinding mechanism (3) comprises a second mounting frame (31), a second rack (32), a second gear grinding moving table (33), a first moving motor (34), a connecting frame (35), a mounting seat (36) and a gear grinding device (37), the second mounting frame (31) is installed on the base (11), the second rack (32) is installed on the second mounting frame (31), the second gear grinding moving table (33) is arranged on the second rack (32), the first moving motor (34) is installed on the left side of the gear grinding moving table (33), the connecting frame (35) is installed on the right side of the gear grinding moving table (33), the mounting seat (36) is arranged at the right end of the connecting frame (35), and the gear grinding device (37) is installed on the mounting seat (36).

2. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 1, wherein: workstation (23) are including control box (231), frame (232), mobile motor two (233), filter screen (234), gear grinding platform (235), gear (236) and basin (237), control box (231) are installed on rack (22), control box (231) inner wall lower floor is provided with frame (232), install mobile motor two (233) on frame (232), gear (236) are installed to mobile motor two (233) front end, control box (231) inner wall upper strata is provided with filter screen (234), install basin (237) under filter screen (234), it is equipped with the through-hole to install gear grinding platform (235) control box (231) both sides lower extreme on control box (231).

3. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 1, wherein: circulating water-cooling plant (26) includes inlet tube (261), water pump (262), pipeline one (263), steering tube (264), pipeline two (265) and sprinkler (266), inlet tube (261) one end is passed control box (231) side through-hole and basin (237) fixed connection, and the other end is installed on water pump (262), be provided with pipeline one (263) on water pump (262), install steering tube (264) on pipeline one (263), steering tube (264) side-mounting has pipeline two (265), pipeline two (265) front end is provided with sprinkler (266).

4. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 1, wherein: the clamping device (24) comprises a box body (241), a first cylinder (242), a connecting sleeve (243) and a thimble (244), the box body (241) is installed on the left side of the upper end of the tooth grinding table (235), the first cylinder (242) is installed in the inner cavity of the box body (241), the connecting sleeve (243) is installed at the right end of the first cylinder (242), and the thimble (244) is installed on the connecting sleeve (243).

5. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 1, wherein: the gear grinding device (37) comprises a second cylinder (371), a rotating motor (372) and a grinding wheel (373), the second cylinder (371) is installed on the installation seat (36), the rotating motor (372) is installed on the second cylinder (371), and the grinding wheel (373) is installed at the lower end of the second cylinder (371).

6. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 2, wherein: and a plurality of strip-shaped through holes are formed in the gear grinding table (235).

7. The horizontal gear grinding machine with the circulating cooling function as claimed in claim 3, wherein: the water pump (262) comprises a water pump (2621) and a water control valve (2622), and the water control valve (2622) is arranged on the water pump (2621).