CN214861334U - Basket type extraction tank equipment - Google Patents
Basket type extraction tank equipment Download PDFInfo
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- CN214861334U CN214861334U CN202120244657.8U CN202120244657U CN214861334U CN 214861334 U CN214861334 U CN 214861334U CN 202120244657 U CN202120244657 U CN 202120244657U CN 214861334 U CN214861334 U CN 214861334U
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- Prior art keywords
- valve
- tank body
- extraction tank
- pipeline
- upper cover
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- 238000000605 extraction Methods 0.000 title claims abstract description 96
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000008213 purified water Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000002893 slag Substances 0.000 claims abstract description 5
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000010992 reflux Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 239000000284 extract Substances 0.000 claims description 2
- 239000003814 drug Substances 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Extraction Or Liquid Replacement (AREA)
Abstract
The utility model discloses a basket type extraction tank device; comprises an extraction tank body, an upper cover, a basket, a circulating pump, a first valve, a second valve, a third valve and a fourth valve; placing the extraction basket into an extraction tank body, and discharging slag and feeding materials upwards and upwards; the cylinder pneumatically controls the opening of the upper cover; purified water flows into the extraction tank body through a flowmeter; monitoring the flowmeter in real time, closing the hatch cover when a preset flow value is reached, closing the first valve and closing the upper cover; the circulating pump pipeline is connected in parallel between the bottom of the extraction tank body and the third valve and the fourth valve; the temperature sensor monitors the temperature in the extraction tank in real time; when the temperature sensor reaches a preset control temperature value, the second valve is closed, the circulating pump is started, the fourth valve is closed, the third valve is opened, the product returns to the extracting tank body through the pipeline by the circulating pump, and the circulating pump operates in a circulating mode; the product liquid medicine flows back to the extraction tank body through the two backflow ports and continuously circulates internally; the utility model discloses an inner loop mode guarantees product mobility, and no cold batch phenomenon takes place.
Description
Technical Field
The utility model belongs to the technical field of product extraction related to food, pharmacy, chemical industry and the like, and relates to a basket type extraction tank device; is especially suitable for pharmaceutical extraction process.
Background
At present, in an extraction process, taking pharmaceutical production as an example, pharmaceutical extraction production equipment mostly adopts an extraction tank with lower deslagging and lower opening; the bottom cannot be heated due to the lower opening of the door, so that heating dead corners are generated, products do not have internal circulation, and the cold reactor phenomenon is caused; the lower part of the door is poor in sealing performance, and people are often injured due to the leakage of the cabin door.
Therefore, how to avoid the heating dead space and the leakage of the hatch door is a technical problem to be solved by the technical personnel in the field.
Disclosure of Invention
The utility model discloses a basket type extraction tank device to solve the problems of heating dead angle, cold accumulation and cabin door leakage in the prior art.
The utility model comprises an extraction tank body, an upper cover, a basket, a circulating pump, a temperature sensor, a thermometer, a first valve, a second valve, a third valve and a fourth valve; placing an extraction basket containing a product to be extracted into an extraction tank body, and discharging slag and feeding materials upwards and upwards; the upper cover is in sealing fit with the extraction tank body; the upper cover is connected with a cylinder driving rod, and the cylinder pneumatically controls the opening of the upper cover; the purified water inlet is communicated with a pipeline at the side part of the extraction tank body through a flow meter and a first valve, and the purified water flows into the extraction tank body through the flow meter and the first valve; monitoring the flowmeter in real time, closing the first valve and closing the upper cover when the preset flow value is reached; the steam inlet is communicated with a pipeline at the side part of the extraction tank body through a second valve, and the steam flows into the extraction tank body through the second valve to be heated; the side part of the extraction tank body is provided with a secondary steam outlet which is communicated with a condenser pipeline, and secondary steam generated in the extraction tank body enters a condenser row pipe through a pipeline; the condenser condensed water reflux port is communicated with a pipeline at the side part of the extraction tank body, and the condensed water of the condenser flows back into the extraction tank body through the pipeline; the pipeline at the bottom of the extraction tank body is communicated with a condensed water outlet, and condensed water is discharged from the bottom of the extraction tank body; the pipeline at the side part of the extraction tank body is connected in series with the third valve and the fourth valve; the fourth valve is connected with a product outlet through a duplex filter; the circulating pump pipeline is connected in parallel between the bottom of the extraction tank body and the third valve and the fourth valve; the thermometer is connected and installed on the upper cover; the temperature sensor is communicated with a pipeline of the extraction tank body and monitors the temperature in the extraction tank body in real time;
when the temperature sensor reaches a preset control temperature value, the second valve is in a closed state, steam is cut off, the circulating pump is started, the fourth valve is in a closed state, the third valve is in an open state, the product moving path is from the circulating pump to the extracting tank body through the pipeline, and the product returns to the extracting tank body through the pipeline by the circulating pump; the product liquid medicine flows back to the extraction tank body through two return ports of the circulating pump to carry out internal continuous product circulation. The problems of heating dead angles and cold heaps in the prior art are solved.
The utility model also comprises a pressure gauge, a safety valve and a check valve; the safety valve, the pressure gauge and the check valve are connected and arranged on the upper cover; the pressure gauge monitors and extracts the pressure in the tank body in real time; the temperature sensor is used for detecting the temperature of the product on line, the temperature reaches a preset value, the control valve is closed to cut off steam, and when the pressure in the tank is overlarge, the safety valve automatically exhausts; when the circulating water quantity of the condenser is insufficient, secondary steam cannot be condensed sufficiently, when the air pressure in the extraction tank body rises and reaches the set exhaust pressure of the safety valve, the safety valve is in an open state, the safety valve exhausts air, and the pressure in the extraction tank body is ensured not to rise; when the extraction work is finished, the third valve is in a closed state, and the fourth valve is in an open state; when the liquid level of the product in the extraction tank body is reduced and negative pressure is generated, the check valve is in an automatic opening state, and normal atmospheric pressure in the extraction tank body is maintained.
The utility model has a hole plate in the basket; the pore plate prevents the residue in the basket from flowing out, the effective components of the product adhere to the wall and are pasted, and the circulation uniformity of the product is improved. When no liquid exists in the extraction tank body, the upper cover is pneumatically controlled to be opened by the air cylinder, and the air cylinder drives the upper cover to be in an opening position; the basket is pulled out of the extracting tank body; and discharging residues in the basket, and finishing the extraction work.
The utility model has the advantages of: an internal circulation mode is adopted, so that the product fluidity is ensured, and no cold batch phenomenon occurs; the upper door is adopted for deslagging, so that personal injury caused by leakage of the lower cabin door is avoided; the lower end socket is adopted for overall U-shaped heating, so that no heating dead angle exists; the internal feeding and residue removal are carried out by adopting a basket, the safety is realized, no product wall-hanging gelatinization occurs, the solute and the solvent are fully contacted in the basket, and the transfer rate of the effective components of the product is ensured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the basket structure of the present invention;
in the figure: the device comprises a1 extraction tank body, a2 upper cover, A3 basket, A3 a pore plate, a 4 temperature sensor, a 5 first valve, a 6 second valve, a 7 third valve, A8 fourth valve, a 9 circulating pump, a 10 safety valve, a 11 thermometer, a 12 pressure gauge, a 13 check valve, an A1 purified water inlet, an A2 steam inlet, an A3 condensed water return port, a B1 secondary steam outlet, a B2 condensed water outlet and a B3 product outlet.
Detailed Description
An embodiment of the present invention is described in detail below with reference to the accompanying drawings.
The embodiment of the utility model is shown in figure 1, which comprises an extraction tank body 1, an upper cover 2, a basket 3, a temperature sensor 4, a first valve 5, a second valve 6, a third valve 7, a fourth valve 8, a circulating pump 9, a safety valve 10, a thermometer 11, a pressure gauge 12 and a check valve 13; the safety valve 10, the thermometer 11, the pressure gauge 12 and the check valve 13 are connected and installed on the upper cover 2; the upper cover 2 is connected with a cylinder driving rod, and the cylinder pneumatically controls the opening of the upper cover 2; placing an extraction basket 3 containing a product to be extracted into an extraction tank body 1, discharging slag and feeding the slag upwards and upwards; the purified water inlet A1 is communicated with a pipeline at the side part of the extraction tank body 1 through a flow meter and a first valve 5, and the purified water flows into the extraction tank body 1 through the flow meter and the first valve 5; monitoring the flowmeter in real time, closing the first valve 5 and closing the upper cover 2 when the preset flow value is reached; the steam inlet A2 is communicated with a side pipeline of the extraction tank body 1 through a second valve 6, and steam flows into the extraction tank body 1 through the second valve 6 for heating; the side part of the extraction tank body 1 is also provided with a secondary steam outlet B1 which is communicated with a condenser pipeline, and secondary steam generated in the extraction tank body 1 enters a condenser row pipe through the pipeline; the condenser condensed water return opening A3 is communicated with a pipeline at the side part of the extraction tank body 1, and the condenser condensed water flows back into the extraction tank body 1 through the pipeline.
The liquid inlet is provided with a flow sensor for detecting flow on line, the flow reaches a preset value, the valve is controlled to be closed, the hatch cover is closed, and the circulating pump circulates; the product outlet circulates the liquid medicine out, the product reflux ports reflux for two times, the internal circulation of the product is carried out, and the generated secondary steam enters the condenser through the secondary steam outlet; the temperature sensor is used for detecting the temperature of the product on line, the temperature reaches a preset value, the control valve is closed to cut off steam, and when the pressure in the tank is overlarge, the safety valve automatically exhausts.
The secondary steam enters the condenser shell tube from the secondary steam inlet, the circulating water enters the condenser shell from the circulating water inlet to exchange heat with the steam, and the condensed water enters the oil-water separator from the outlet.
The pipeline at the bottom of the extraction tank body 1 is communicated with a condensed water outlet B2, and condensed water is discharged from the bottom of the extraction tank body 1; the pipeline at the side part of the extraction tank body 1 is communicated with a third valve 7 and a fourth valve 8 in series; the fourth valve 8 is connected with a product outlet B3 through a duplex filter; the duplex filter is two filters, including an internal filter screen, a product inlet, a product outlet and an exhaust port; the circulating pump 9 is connected in parallel between the bottom of the extraction tank body 1 and the third valve 7 and the fourth valve 8; after the circulation of the product in the tank body 1 is finished, the product enters one of the duplex filters for filtering by the thrust of the circulating pump; and the filtered product flows out from the pipeline and enters the next working procedure.
The temperature sensor 4 is communicated with the extraction tank body 1 through a pipeline and monitors the temperature in the extraction tank body 1 in real time; when the temperature sensor 4 reaches a preset control temperature value, the second valve 6 is closed, steam is cut off, the circulating pump 9 is started, the fourth valve 8 is closed, the third valve 7 is opened, and the product returns to the extraction tank body 1 through the pipeline by the circulating pump 9, so that the continuous circulation of the product is completed; a thermometer 11 and a pressure gauge 12 respectively monitor the temperature and the pressure in the extraction tank body 1 in real time; when the secondary steam cannot be fully condensed due to insufficient circulating water of the condenser, the air pressure in the extraction tank body 1 rises, and the set exhaust pressure of the safety valve 10 is reached, the safety valve 10 exhausts air to ensure that the pressure in the extraction tank body 1 cannot rise; when the extraction work is finished, the third valve 7 is closed, and the fourth valve 8 is opened; when the liquid level of the product in the extraction tank body 1 is reduced to generate negative pressure, the check valve 13 is automatically opened to keep the normal atmospheric pressure in the extraction tank body 1; the upper cover 2 is in sealing fit with the extraction tank body 1; when no liquid exists in the extraction tank body 1, the upper cover 2 is opened under the pneumatic control of the cylinder, and the basket 3 is pulled out of the extraction tank body 1; basket 3 has a perforated plate 3a therein; the pore plate 3a prevents residues in the basket from flowing out, so that the effective components of the product adhere to the wall and are pasted, and the circulation uniformity of the product is improved; the residue in basket 3 is discharged and the extraction is finished.
Claims (3)
1. The utility model provides a jar equipment is drawed to basket formula which characterized in that: the device comprises an extraction tank body, an upper cover, a basket, a circulating pump, a temperature sensor, a thermometer, a first valve, a second valve, a third valve and a fourth valve; placing an extraction basket containing a product to be extracted into an extraction tank body, and discharging slag and feeding materials upwards and upwards; the upper cover is in sealing fit with the extraction tank body; the upper cover is connected with a cylinder driving rod, and the cylinder pneumatically controls the opening of the upper cover; the purified water inlet is communicated with a pipeline at the side part of the extraction tank body through a flow meter and a first valve, and the purified water flows into the extraction tank body through the flow meter and the first valve; monitoring the flowmeter in real time, closing the first valve and closing the upper cover when the preset flow value is reached; the steam inlet is communicated with a pipeline at the side part of the extraction tank body through a second valve, and the steam flows into the extraction tank body through the second valve to be heated; the side part of the extraction tank body is provided with a secondary steam outlet which is communicated with a condenser pipeline, and secondary steam generated in the extraction tank body enters a condenser row pipe through a pipeline; the condenser condensed water reflux port is communicated with a pipeline at the side part of the extraction tank body, and the condensed water of the condenser flows back into the extraction tank body through the pipeline; the pipeline at the bottom of the extraction tank body is communicated with a condensed water outlet, and condensed water is discharged from the bottom of the extraction tank body; the pipeline at the side part of the extraction tank body is connected in series with the third valve and the fourth valve; the fourth valve is connected with a product outlet through a duplex filter; the circulating pump pipeline is connected in parallel between the bottom of the extraction tank body and the third valve and the fourth valve; the thermometer is connected and installed on the upper cover; the temperature sensor is communicated with a pipeline of the extraction tank body and monitors the temperature in the extraction tank body in real time; when the temperature sensor reaches the preset control temperature value, the second valve is in a closed state, the fourth valve is in a closed state, the third valve is in an open state, and the product moving path is from the circulating pump and the pipeline to the extraction tank body.
2. A basket extraction tank apparatus as claimed in claim 1, wherein: the pressure gauge, the safety valve and the check valve are also included; the safety valve, the pressure gauge and the check valve are connected and arranged on the upper cover; the pressure gauge monitors and extracts the pressure in the tank body in real time; when the air pressure in the extraction tank body reaches the set exhaust pressure of the safety valve, the safety valve is in an open state; when the extraction work is finished, the third valve is in a closed state, and the fourth valve is in an open state; when the liquid level of the product in the extraction tank body is reduced and negative pressure is generated, the check valve is in an open state.
3. A basket extraction tank apparatus as claimed in claim 1, wherein: the basket is internally provided with a hole plate; when no liquid exists in the extracting tank body, the cylinder drives the upper cover to be at an opening position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120244657.8U CN214861334U (en) | 2021-01-28 | 2021-01-28 | Basket type extraction tank equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120244657.8U CN214861334U (en) | 2021-01-28 | 2021-01-28 | Basket type extraction tank equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214861334U true CN214861334U (en) | 2021-11-26 |
Family
ID=78860057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120244657.8U Active CN214861334U (en) | 2021-01-28 | 2021-01-28 | Basket type extraction tank equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214861334U (en) |
-
2021
- 2021-01-28 CN CN202120244657.8U patent/CN214861334U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240102 Address after: No. 29-84 Fanrong Street, Chaoyang District, Changchun City, Jilin Province, 130000 Patentee after: Zhang Dongquan Address before: 130000 Jiajiu Road, Kalun Industrial Park, Jiutai economic and Technological Development Zone, Changchun City, Jilin Province Patentee before: JILIN HUILI MODERN LIGHT INDUSTRIAL EQUIPMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right |