CN214816490U

CN214816490U - Assembled steel sheet shear force wall production line

Info

Publication number: CN214816490U
Application number: CN202121527501.7U
Authority: CN
Inventors: 胡绪刚; 王永革; 陈平; 曲峰; 潘建伟; 徐双平
Original assignee: Qingdao Wanyu Intelligent Equipment Technology Co ltd
Current assignee: Qingdao Wanyu Intelligent Equipment Technology Co ltd
Priority date: 2021-07-06
Filing date: 2021-07-06
Publication date: 2021-11-23
Anticipated expiration: 2031-07-06

Abstract

The utility model discloses an assembled steel sheet shear force wall production line, including the decoiler, the right side fixed mounting of decoiler has opens a book the levelling machine, the right side fixed mounting who opens a book the levelling machine has the scale plate shearing machine, the right side fixed mounting of scale plate shearing machine has first conveyer, the right side fixed mounting of first conveyer has the punch press that punches a hole, the right side fixed mounting of punch press has the second conveyer, the right side fixed mounting of second conveyer has the branch material machine of cutting out, the positive fixed mounting who cuts out the branch material machine has the thread welding machine. By utilizing automatic production equipment and utilizing a ring-buckling production line to manufacture steel plates into a complete framework of the shear wall from raw materials, the automatic production equipment has the advantages of high automation degree, high assembly efficiency, better linkage among the equipment, suitability for batch production of the assembled shear wall, high production efficiency of products, high comprehensive benefit and good economic benefit.

Description

Assembled steel sheet shear force wall production line

Technical Field

The utility model relates to a full automated production equipment field, in particular to assembled steel sheet shear force wall production line.

Background

Shear walls are also known as wind resistant walls, seismic walls or structural walls. The prefabricated shear wall is manufactured through a prefabricated assembly structure, has the characteristics of high construction speed, short construction period and the like, has the advantages of high assembly rate, strong adaptability, precise components, light dead weight, convenience in transportation, convenience in installation, energy conservation, environmental friendliness and the like.

However, when the fabricated shear wall is assembled, manual or semi-automatic equipment is used for assembly and installation, so that the assembly time is long, the assembly efficiency is low, the mass production is difficult, the comprehensive benefit is low, and the profit is low.

SUMMERY OF THE UTILITY MODEL

To the problem of mentioning in the background art, the utility model aims at providing an assembled steel sheet shear force wall production line to solve the problem of mentioning in the background art.

The above technical purpose of the present invention can be achieved by the following technical solutions:

an assembly type steel plate shear wall production line comprises an uncoiler, wherein an uncoiling leveler is fixedly arranged on the right side of the uncoiler, a fixed-length plate shearing machine is fixedly arranged on the right side of the uncoiling leveling machine, a first conveyor is fixedly arranged on the right side of the fixed-length plate shearing machine, a punching machine is fixedly arranged on the right side of the first conveyor, a second conveyor is fixedly arranged on the right side of the punching machine, a cutting and separating machine is fixedly arranged on the right side of the second conveyor, a main line welding machine is fixedly arranged on the front side of the cutting and separating machine, a branch welding machine is fixedly arranged on the back of the transferring and cutting material separator, a turnover machine is fixedly arranged on the right side of the branch welding machine, the right side fixed mounting of upset machine has the lock screw machine, the right side fixed mounting of lock screw machine has the curb plate welding machine, the right side fixed mounting of curb plate welding machine has automatic hacking machine.

By adopting the technical scheme, the steel plate coil is rotationally opened through the uncoiler, the uncoiled plate coil is flattened and corrected through the uncoiling leveling machine, the steel plate sheet is cut and segmented through the sizing plate shearing machine, the steel plate sheet is punched and drawn and holed through the punching press, the steel plate sheet is divided and divided through the moving cutting and dividing machine, one part of the plate is welded on the steel plate sheet through the main line welding machine, the other part of the plate is welded through the branch line welding machine and then is overturned through the overturning machine, the plate is assembled and constructed with the plate processed by the main line welding machine, the screws are fixedly installed through the screw locking machine, the side plates are welded through the side plate welding machine, the whole construction is completed, and finally, the automatic stacking machine is used for stacking.

Preferably, the front of the uncoiler is fixedly provided with a first operation table, the front of the punching press is fixedly provided with a second operation table, the back of the branch welding machine is fixedly provided with a third operation table, the back of the screw locking machine is fixedly provided with a fourth operation table, and the back of the automatic stacking machine is fixedly provided with a fifth operation table.

Through adopting above-mentioned technical scheme, through a plurality of operation panels of rational arrangement, utilize the manual work to carry out the fixed point and control to guarantee the normal operating and reasonable adjustment of machinery, reduce the fault rate of mechanical production.

Preferably, the punching machine comprises a positioning underframe, and a punching stretcher is fixedly mounted at the top of the positioning underframe.

Through adopting above-mentioned technical scheme, can make the steel sheet remain stable when punching a hole through setting up the location chassis, guarantee the precision of drilling, through the stretcher that punches a hole to the steel sheet trompil with establish the groove, make the steel sheet later stage of being convenient for install.

Preferably, the material moving and dividing machine comprises a prefabricated rail, and the top of the prefabricated rail is connected with a material dividing frame in a sliding mode.

Through adopting above-mentioned technical scheme, make things convenient for the work or material rest to remove through setting up prefabricated rail, can divide the material with the steel sheet through the work or material rest to the steel sheet that makes different panel layers divide into different processes and makes.

Preferably, the main line welding machine comprises a third conveyor, a main line three-shaft moving frame is movably mounted at the top of the third conveyor, a main line welding machine body is fixedly mounted on a frame body of the main line three-shaft moving frame, and eight groups of main line welding machine bodies are arranged.

By adopting the technical scheme, the steel plates are conveyed by the third conveyor, and the eight groups of main line welding machine bodies are synchronously and stably welded at a constant speed according to the welding process by arranging two batches of four groups of main line welding machine bodies which are distributed in a staggered manner.

Preferably, the branch welding machine comprises a fourth conveyor, a branch three-axis moving frame is movably mounted at the top of the fourth conveyor, a branch welding machine body is fixedly mounted on a frame body of the branch three-axis moving frame, and four groups of branch welding machine bodies are arranged.

Through adopting above-mentioned technical scheme, convey the steel sheet through the fourth conveyer, regulate and control the position of branch line welding machine body through branch line triaxial carriage, weld according to corresponding welding process through utilizing four groups of branch line welding machines.

The curb plate welding machine includes the body frame body, the front and the back of the body frame body all are equipped with welding manipulator, the support body front and the back of the body frame body all are equipped with curb plate conveying chain line, the right-hand member of curb plate conveying chain line is equipped with four-axis manipulator.

Through adopting above-mentioned technical scheme, can weld the side of side through setting up welding machines hand, can carry out reverse transportation with the curb plate through curb plate conveying chain, transport the curb plate to welding machines hand's position and weld, can take the curb plate of stacking to the curb plate conveying chain on through four-axis manipulator.

To sum up, the utility model discloses mainly have following beneficial effect:

firstly, by utilizing automatic production equipment and utilizing a ring-buckling production line, a steel plate is made into a complete framework of the shear wall from raw materials, the automation degree is high, the assembly efficiency is high, the linking performance among the equipment is good, the assembled shear wall is suitable for batch production, the production efficiency is high, the comprehensive benefit is high, and the economic benefit is good.

Secondly, by adopting a proper installation mode and a proper welding mode, the steel plates are intensively unfolded and then are subjected to separate welding treatment, and finally, the steel plates are integrated, welded, assembled and stacked, so that the automatic operation is maintained, the production line is optimized and saved, and the investment cost of equipment is reduced.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a side view of the present invention.

Reference numerals: 1. an uncoiler; 2. uncoiling a leveler; 3. a fixed-length plate shearing machine; 4. a first conveyor; 5. punching a hole in a punching machine; 501. positioning the underframe; 502. a punching and stretching machine; 6. a second conveyor; 7. moving, cutting and distributing machines; 701. prefabricating a rail; 702. a material distributing frame; 8. a main wire welding machine; 801. a third conveyor; 802. a main line triaxial moving frame; 803. a main line welder body; 9. branch welding machines; 901. a fourth conveyor; 902. a branch three-axis moving frame; 903. a branch welder body; 10. a turnover machine; 11. a screw locking machine; 12. a side plate welding machine; 1201. a main frame body; 1202. welding a manipulator; 1203. a side plate conveying chain line; 1204. a four-axis manipulator; 13. an automatic stacker crane; 14. a first operation table; 15. a second operation table; 16. a third operation table; 17. a fourth operation table; 18. and a fifth operation table.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-2, an assembly type steel plate shear wall production line comprises an uncoiler 1, an uncoiling leveler 2 is fixedly mounted on the right side of the uncoiler 1, a fixed-length plate shearing machine 3 is fixedly mounted on the right side of the uncoiling leveler 2, a first conveyor 4 is fixedly mounted on the right side of the fixed-length plate shearing machine 3, a punching press 5 is fixedly mounted on the right side of the first conveyor 4, a second conveyor 6 is fixedly mounted on the right side of the punching press 5, a cutting and distributing machine 7 is fixedly mounted on the right side of the second conveyor 6, a main line welding machine 8 is fixedly mounted on the front side of the cutting and distributing machine 7, a branch line welding machine 9 is fixedly mounted on the back side of the cutting and distributing machine 7, a turnover machine 10 is fixedly mounted on the right side of the branch line welding machine 9, a screw locking machine 11 is fixedly mounted on the right side of the turnover machine 10, a side plate welding machine 12 is fixedly mounted on the right side of the screw locking machine 11, and an automatic stacker crane 13 is fixedly arranged on the right side of the side plate welding machine 12.

Referring to fig. 1-2, for ease of operation purposes; a first operating platform 14 is fixedly installed on the front side of the uncoiler 1, a second operating platform 15 is fixedly installed on the front side of the punching punch 5, a third operating platform 16 is fixedly installed on the back side of the branch welding machine 9, a fourth operating platform 17 is fixedly installed on the back side of the screw locking machine 11, and a fifth operating platform 18 is fixedly installed on the back side of the automatic stacking machine 13; through a plurality of operation panels of rational arrangement, utilize the manual work to carry out the fixed point and control to guarantee the normal operating and reasonable adjustment of machinery, reduce the fault rate of mechanical production.

Referring to fig. 1-2, the slots are provided for punching purposes; the punching press 5 comprises a positioning underframe 501, and a punching stretcher 502 is fixedly installed at the top of the positioning underframe 501; through setting up location chassis 501 can make the steel sheet remain stable when punching a hole, guarantee the precision of drilling, carry out the trompil and establish the groove to the steel sheet through stretcher 502 that punches a hole, make the steel sheet later stage of being convenient for install.

Referring to fig. 1-2, for ease of wire splitting purposes; the cutting and material distributing machine 7 comprises a prefabricated rail 701, and a material distributing frame 702 is connected to the top of the prefabricated rail 701 in a sliding mode; make things convenient for the work or material rest 702 to remove through setting up prefabricated rail 701, can divide the material with the steel sheet through work or material rest 702 to the steel sheet that makes different panel layers divide into different processes and makes.

Referring to fig. 1-2, for the purpose of routing the main wire bond wires; the main line welding machine 8 comprises a third conveyor 801, a main line three-axis moving frame 802 is movably mounted at the top of the third conveyor 801, a main line welding machine body 803 is fixedly mounted on a frame body of the main line three-axis moving frame 802, and eight groups of main line welding machine bodies 803 are arranged; the steel plates are conveyed by the third conveyor 801, and two batches of four groups of main line welding machine bodies 803 which are distributed in a staggered mode are arranged, so that eight groups of main line welding machine 8 bodies are synchronously and stably welded at a constant speed according to the welding process.

Referring to fig. 1-2, for the purpose of routing branch wire bonds; the branch welding machine 9 comprises a fourth conveyor 901, a branch triaxial moving frame 902 is movably mounted at the top of the fourth conveyor 901, a branch welding machine body 903 is fixedly mounted on a frame body of the branch triaxial moving frame 902, and four groups of branch welding machine bodies 903 are arranged; the steel plate is conveyed by a fourth conveyor 901, the position of a branch welder body 903 is regulated by a branch triaxial moving frame 902, and welding is performed by using four groups of branch welders according to corresponding welding procedures.

Referring to fig. 1-2, for the purpose of side plate welding; the side plate welding machine 12 comprises a main frame body 1201, welding manipulators 1202 are arranged on the front side and the back side of the main frame body 1201, side plate conveying chain lines 1203 are arranged on the front side and the back side of the frame body of the main frame body 1201, and a four-axis manipulator 1204 is arranged at the right end of each side plate conveying chain line 1203; the side of side can be welded through setting up welding manipulator 1202, can carry out reverse transportation with the curb plate through the curb plate conveying chain, welds the curb plate transportation to welding manipulator 1202's position, can take the curb plate of stacking to the curb plate conveying chain on through four-axis manipulator 1204.

The use principle and the advantages are as follows: the method comprises the steps of rotationally opening a steel plate coil through an uncoiler 1, flattening and correcting the uncoiled plate coil through an uncoiling leveler 2, cutting and segmenting a steel plate through a fixed-length plate shearing machine 3, punching and drawing and perforating the steel plate through a punching press 5, dividing and segmenting the steel plate through a cutting and segmenting machine 7, welding a part of the plate on the steel plate through a main line welding machine 8 by using thread steel and a double-headed screw, welding the other part of the plate through a branch line welding machine 9, overturning through an overturning machine 10, assembling and building the plate with the plate processed by the main line welding machine 8, installing and fixing screws through a screw locking machine 11, welding side plates through a side plate welding machine 12, completing integral construction, finally stacking through an automatic stacking machine, reasonably arranging a plurality of operation tables, and manually performing fixed-point control, thereby ensuring the normal operation and reasonable adjustment of the machine, reducing the failure rate of the machine production, keeping the steel plate stable and ensuring the accuracy of drilling when punching holes by arranging the positioning underframe 501, perforating and grooving the steel plate by the punching stretcher 502 to facilitate the later installation of the steel plate, facilitating the movement of the material distribution frame 702 by arranging the prefabricated rail 701, distributing the steel plate by the material distribution frame 702, dividing the steel plate of different panel layers into different procedures for manufacturing, transporting and conveying the steel plate by using the third conveyor 801, synchronously welding eight groups of main welding machine 8 bodies stably at a constant speed according to the welding procedures by arranging two groups of four groups of main welding machine bodies 803 which are distributed in a staggered manner, conveying the steel plate 902 by using the fourth conveyor 901, regulating and controlling the position of the branch welding machine body 903 by using the branch three-axis moving frame, by utilizing four groups of branch line welders to weld according to corresponding welding procedures, the side face of the side face can be welded by arranging the welding manipulator 1202, the side plates can be reversely conveyed through the side plate conveying chain, the side plates are conveyed to the position of the welding manipulator 1202 to be welded, and the stacked side plates can be taken to the side plate conveying chain through the four-axis manipulator 1204.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an assembled steel sheet shear force wall production line, includes decoiler (1), its characterized in that: the automatic cutting and trimming device is characterized in that an uncoiling leveler (2) is fixedly mounted on the right side of the uncoiling machine (1), a fixed-length plate shearing machine (3) is fixedly mounted on the right side of the uncoiling leveler (2), a first conveyor (4) is fixedly mounted on the right side of the fixed-length plate shearing machine (3), a punching punch (5) is fixedly mounted on the right side of the first conveyor (4), a second conveyor (6) is fixedly mounted on the right side of the punching punch (5), a cutting and splitting machine (7) is fixedly mounted on the right side of the second conveyor (6), a main line welding machine (8) is fixedly mounted on the front side of the cutting and splitting machine (7), a branch line (9) is fixedly mounted on the back side of the cutting and splitting machine (7), a turnover machine (10) is fixedly mounted on the right side of the branch line welding machine (9), and a screw locking machine (11) is fixedly mounted on the right side of the turnover machine (10), the right side of the screw locking machine (11) is fixedly provided with a side plate welding machine (12), and the right side of the side plate welding machine (12) is fixedly provided with an automatic stacking machine (13).

2. The assembly type steel plate shear wall production line of claim 1, wherein: the front fixed mounting of decoiler (1) has first operation panel (14), the front fixed mounting of punch press (5) has second operation panel (15), the back fixed mounting of branch line welding machine (9) has third operation panel (16), the back fixed mounting of lock screw machine (11) has fourth operation panel (17), the back fixed mounting of automatic hacking machine (13) has fifth operation panel (18).

3. The assembly type steel plate shear wall production line of claim 1, wherein: the punching press (5) comprises a positioning bottom frame (501), and a punching stretcher (502) is fixedly mounted at the top of the positioning bottom frame (501).

4. The assembly type steel plate shear wall production line of claim 1, wherein: the cutting and material distributing machine (7) comprises a prefabricated rail (701), and a material distributing frame (702) is connected to the top of the prefabricated rail (701) in a sliding mode.

5. The assembly type steel plate shear wall production line of claim 1, wherein: the main line welding machine (8) comprises a third conveyor (801), a main line three-shaft moving frame (802) is movably mounted at the top of the third conveyor (801), a main line welding machine body (803) is fixedly mounted on a frame body of the main line three-shaft moving frame (802), and eight groups of main line welding machine bodies (803) are arranged.

6. The assembly type steel plate shear wall production line of claim 1, wherein: the branch welding machine (9) comprises a fourth conveyor (901), a branch three-shaft moving frame (902) is movably mounted at the top of the fourth conveyor (901), a branch welding machine body (903) is fixedly mounted on a frame body of the branch three-shaft moving frame (902), and four groups of branch welding machine bodies (903) are arranged.

7. The assembly type steel plate shear wall production line of claim 1, wherein: the side plate welding machine (12) comprises a main frame body (1201), welding manipulators (1202) are arranged on the front face and the back face of the main frame body (1201), side plate conveying chain lines (1203) are arranged on the front face and the back face of a frame body of the main frame body (1201), and four-axis manipulators (1204) are arranged at the right ends of the side plate conveying chain lines (1203).