CN107243544A - Steel bar truss floor support plate template numerically controlled processing equipment and its application method - Google Patents
Steel bar truss floor support plate template numerically controlled processing equipment and its application method Download PDFInfo
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- CN107243544A CN107243544A CN201710599680.7A CN201710599680A CN107243544A CN 107243544 A CN107243544 A CN 107243544A CN 201710599680 A CN201710599680 A CN 201710599680A CN 107243544 A CN107243544 A CN 107243544A
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- punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The application is related to a kind of steel bar truss floor support plate template numerically controlled processing equipment and its application method, numerically controlled processing equipment is provided with stock shelf, guide rack, clamping and conveying device, preceding shaping machine set, the first hole punched device, the second hole punched device, punching die device, template transfer mechanism, aftershaping unit, coil of strip is rotatablely installed on stock shelf, thin steel strip material is connected to clamping and conveying device through guide rack, and preceding shaping machine set processes template ribs；First hole punched device is used for punching assembled template connection holes and joint close hole, and the second hole punched device is used for the adjustment hole of punching assembled template, is used for the good thin steel strip material punching of punching on punching die device into assembled or welded type template；Template transfer mechanism is used for transferring welded type template, and aftershaping unit is used for cold roll forming welded type template shape.The application also includes numerically controlled processing equipment application method.The application is simple for structure, easy to use, and cost is low, and effect is good, can adapt to the processing of two kinds of templates, and automaticity is high.
Description
Technical field
The application is related to a kind of floor support plate template numerically controlled processing equipment and processing method, particularly a kind of steel bar girder building
Board template numerically controlled processing equipment and its application method, are primarily adapted for use in construction.
Background technology
Usually used steel bar truss floor support plate has two classes at present, one be the steel bar girder that connects automatic welding with clod wash into
The zinc-plated template of type, welds together what is be made by resistance spot weld, referred to as welded type steel bar truss floor support plate.Two be by certainly
The dynamic steel bar girder being welded and punching and the zinc-plated template of cut-to-length, are assembled together, and by several connectors by two
Person is linked together what is be made, referred to as type steel bar truss floor support plate.The former can only use for one-off construction, the latter due to
It is dismountable, it is possible to reuse.This two classes floor support plate is used in steel building construction at present.Welded type
Steel bar truss floor support plate is usually to use galvanized sheet metal with template, through techniques such as leveling of plates, cold roll forming and cut-to-lengths
Processing and fabricating.Type steel bar truss floor support plate is to use the galvanized sheet metal more slightly thicker than welded type template with template, warp
Leveling of plates, clod wash（Band ribbed need to make ribs）Or it is not required to clod wash（It is flat without ribs）, punching and cut-to-length etc.
Technique processing and fabricating.It currently there are no the continuous numerical control production that a kind of equipment can adapt to above two floor support plate template.
The content of the invention
The technical problem that the application is solved is to overcome above shortcomings in the prior art, and provides a kind of structure letter
Clean, easy to use, cost is low, effect good steel bar truss floor support plate template numerically controlled processing equipment and its application method.
The technical scheme that the application solution above-mentioned technical problem is used includes：A kind of steel bar truss floor support plate template number
Process equipment is controlled, it is characterized in that being provided with stock shelf, guide rack, clamping and conveying device, preceding shaping machine set, the first hole punched device, second
It is rotatablely installed in rotary shaft, rotary shaft and pacifies on hole punched device, punching die device, template transfer mechanism, aftershaping unit, stock shelf
The coil of strip of decking processing, coil of strip is by thin steel strip material volume around into thin steel strip material is connected to clamping and conveying device through guide rack, by pressing from both sides
Send device drawing to drive coil of strip to be rotated together with rotary shaft, make coil of strip to main frame continuous conveying thin steel strip material, the preceding shaping machine set
Including preceding upper roller group, front lower roller group, preceding forming frame, preceding lowering or hoisting gear, preceding upper roller group, front lower roller group, preceding lowering or hoisting gear are pacified
On preceding forming frame, before preceding upper roller group is slidably mounted on by preceding lowering or hoisting gear on forming frame, preceding upper roller group is provided with
The projection of down-pressing forming, lower roller group is provided with corresponding groove, and raised, groove is corresponding with the ribs in template, front lower
Roller group is connected with main power plant, and upper roller group vertically plays the position in direction before being adjusted by preceding lowering or hoisting gear, makes itself and preceding lower roll
Group is engaged, and cold roll forming is carried out to thin steel strip material, processes the ribs of template or template is let pass and do not do processing action（When
When template is flat template）；The first hole punched device, the second hole punched device, punching die device are set gradually after preceding shaping machine set,
First hole punched device is used for the connection holes of punching assembled template and joint close hole on thin steel strip material, and the second hole punched device is used for
Lower scissor blade is corresponding with template on the adjustment hole of punching assembled template on thin steel strip material, punching die device, for punching is good
The punching of thin steel strip material is into assembled or welded type template；Template transfer mechanism, template transfer mechanism are provided with after punching die device
After be disposed with aftershaping unit, aftershaping unit is using the structures and methods similar with preceding shaping machine set come cold roll forming
（Progressively suppress）Welded type template shape（Upper crotch and lower crotch）.
Herein described template transfer mechanism includes frames, handling device, rolling guide-rail pairs, supporting plate, drivetrain
Assembled template is installed under system, assembled template positioner, conveying roller group, frames suspended fixing supporting plate, supporting plate
The handling device of blanking, sets rolling guide-rail pairs between supporting plate and frames, drive system is arranged in frames
And supporting plate is driven using rack pinion pair, driving supporting plate and handling device are moved back and forth along rolling guide-rail pairs, will
Assembled template moves up from conveying roller group and is sent to blanking bench position, and unloads neat windrow, and assembled template positioner is located at
After conveying roller group and for blocking assembled template clearance welded type template.
The handling device includes suction manipulator and lifting drive, and suction manipulator is pacified by lifting drive
Under supporting plate, its function is that suction manipulator is moved down and touched by lifting drive to stop in conveying roller group
Device formula template, suction manipulator is drawn simultaneously lifts the assembled template machined in the presence of lifting drive,
Then blanking bench position is moved to along rolling guide-rail pairs under drive system driving, unloads assembled template and accurate windrow.
The drive system includes carrying motor, gear, rack, carries motor and is arranged on the upper framework of frames,
Carry motor to be connected with gear, rack is fixedly connected with supporting plate, wheel and rack engaged transmission, realize that supporting plate is led along rolling
The secondary movement of rail.
The assembled template positioner includes installing moving up and down on location-plate, retractor device, retractor device
Location-plate（Retractor device driving location-plate is moved up and down as needed）, it is used to keep off when location-plate moves up and exceeds conveying roller top surface
Firmly and the assembled template that machines is positioned, the welded type template in conveying roller group is let pass when location-plate is moved down and allowed before it
OK（It may be designed as moving down and block, move up clearance）, realize the cold roll forming processing of the side portion of welded type template two.
Herein described clamping and conveying device has sets level(l)ing machine between two sets, two sets of clamping and conveying devices.
The application is additionally provided with the first centralising device, the second centralising device, and the first centralising device has two sets, respectively positioned at strong
Before and after flat machine, the second centralising device has two sets, respectively between preceding shaping machine set and the first hole punched device and template transfer
Between mechanism and aftershaping unit.
The application is additionally provided with controller, main power plant, controller and main power plant, clamping and conveying device, preceding forming machine
Group, the first hole punched device, the second hole punched device, punching die device, template transfer mechanism, aftershaping unit are all connected with and control it
Operation.
The technical scheme that the application solution above-mentioned technical problem is used also includes：Above-mentioned steel bar truss floor support plate template
The application method of numerically controlled processing equipment, it is characterized in that comprising the following steps：
1. coil of strip is installed on stock shelf；
2. the thin steel strip material on coil of strip is connected to clamping and conveying device through guide rack；
3. controller is initialized, processing templating species and processing quantity are set；
4. controller control main power plant, clamping and conveying device work, the material reach of driving thin steel strip；
5. thin steel strip material moves forward to preceding shaping machine set, according to actual needs（Flat template is still with ribbed template）Determine whether
Clod wash suppresses the ribs of template surface；
6. thin steel strip material moves forward to the first hole punched device, controller is assembled template or welded type according to processed template
Template come determine whether start the first hole punched device, if assembled template then stops main power plant（Clamping and conveying device stops defeated
Send coil of strip）, main power plant is restarted after starting the first hole punched device, the connection holes of punching assembled template and joint close hole；If
It is that welded type template does not start the first hole punched device then（Also do not stop main power plant, directly do next step, similarly hereinafter）；
7. thin steel strip material moves forward to the second hole punched device, controller is assembled template or welded type according to processed template
Template determines whether to start the second hole punched device, if assembled template then stops main power plant, starts the second punching dress
Put, main power plant is restarted after the adjustment hole of punching assembled template end；If welded type template does not start the second punching then
Aperture apparatus；
8. thin steel strip material moves forward to punching die device, controller is assembled template or welded type mould according to processed template
Plate come determine template requirement sheared length（Generally, assembled template is shorter than welded type template）, reached in sheared length
Then stop main power plant, main power plant is restarted after starting punching die device cut-to-length template；
9. controller is that assembled template or welded type template are transferred to determine whether to start template according to processed template
The assembled template positioner of mechanism, during integral device normal work, the positioning plate top surface on assembled template positioner
Conveying roller group top surface is less than, if assembled template, assembled template positioner moves up the assembled for blocking and processing
Template, stops main power plant, and controller starts template transfer mechanism, and template transfer mechanism fixes assembled template can be rearward
Move up, controller starts main power plant, assembled template is moved to assembled template putting position simultaneously by template transfer mechanism
Assembled template is put down, template transfer mechanism returns in situ, the transfer of next assembled template of preparation, and so continuous work is straight
Completed to task or coil of strip uses up shutdown；If welded type template does not start assembled template positioner then, welded type mould is allowed
Plate, to aftershaping unit is moved forward to, welded type template shape is suppressed by aftershaping unit by template transfer mechanism, plus
The good welded type template reach of work and the disengaging equipment automatic blanking stacking of slave unit front end, so continuous work is up to task completion
Or coil of strip uses up shutdown.
Herein described template transfer mechanism work detailed step is：Controller control lifting drive is moved down and contacted
Assembled template, starts suction manipulator and draws assembled template, suction manipulator is by moving to translation on lifting drive
Operating position, controller starts drive system, handling device is moved to above assembled template putting position, suction manipulator
It is displaced downwardly to by lifting drive close to assembled template putting position or the assembled template being well placed and puts down assembled
Template, suction manipulator is by moving to translation operating position on lifting drive, drive system moves to handling device defeated
Send above roller group.
The application compared with prior art, with advantages below and effect：Simple for structure, easy to use, cost is low, effect
It is good, the processing of two kinds of templates is can adapt to, automaticity is high, mitigates labor strength.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present application welded type steel bar truss floor support plate.
The right side that Fig. 2 is Fig. 1 regards schematic diagram.
Fig. 3 is the structural representation of the embodiment of the present application type steel bar truss floor support plate.
The right side that Fig. 4 is Fig. 3 regards schematic diagram.
Fig. 5 is the structural representation of the embodiment of the present application welded type floor support plate template.
The right side that Fig. 6 is Fig. 5 regards schematic diagram.
Fig. 7 is the structural representation of the embodiment of the present application Assembled Building board template with ribbing.
The right side that Fig. 8 is Fig. 7 regards schematic diagram.
Fig. 9 is the structural representation of the Assembled Building board template of the embodiment of the present application flat board.
The right side that Figure 10 is Fig. 9 regards schematic diagram.
Figure 11 is the structural representation of the embodiment of the present application steel bar truss floor support plate template numerically controlled processing equipment.
Figure 12 is Figure 11 left view schematic diagram.
Figure 13 is Figure 11 schematic top plan view.
Figure 14 is the roller floral diagram of the embodiment of the present application aftershaping unit cold roll forming welded type template.
In figure, 100- welded type steel bar girders, 200- welded type templates, 300- type steel bar truss, 400- assembleds
Template, 500- claw connectors, piece muscle that winds up of 601-, two lower edge muscle of 602-, two web ribs of 603-, 701- connection holes,
Crotch, T- under crotch in 702- joint closes hole, 703- adjustment holes, 704- ribs, 705- welded type templates, 706- welded type templates
Template thickness, H1- template ribs（Play reinforcement and welding for welded type template）Highly, L1- welded types template length,
Spacing between W1- welded type template widths, the adjacent steel bar girder center line of W2- widths, W3- template widths are located on direction
Spacing, W6- assembled template width, W4- connection holes, adjustment hole between two adjacent V-type rib center lines of steel bar girder bottom
Length, W5- often go in two spacing between connection holes, adjustment hole, W7- joint close hole widths, L2- assembled template fixed length, L3-
Assembled template both ends are to nearest connection holes distance between center line, the adjacent two row connection holes of L4-（Or connection holes and adjustment hole）
Spacing between center line, L5- connection holes left and right directions distances（Actually couple hole width）, L6- adjustment holes left and right directions away from
From（Adjustment hole is landscape configuration, actually adjusts hole width）, L7- joint close hole lengths.
Embodiment
The application is described in further detail below in conjunction with the accompanying drawings and by embodiment, following examples are to this Shen
Explanation please and the application is not limited to following examples.Length described in text (label is started with L) refers to Fig. 1, Fig. 3, figure
5th, left and right directions distance, width in Fig. 7, Fig. 9（Label is started with W）Refer to above-below direction distance in the figure, height（Label with
H starts）Or thickness（Label is started with T）Refer to fore-and-aft direction distance in the figure.It is front and rear to refer to the front and rear of template movement direction
（Before Figure 11 left sides are, after the right side is）.
Referring to Fig. 1~Figure 13, the present embodiment（Welded type, assembled）Floor support plate is main by following several basic structural elements groups
Into primary structure is as follows with function：
Steel bar girder（Including welded type steel bar girder 100 and type steel bar truss 300）：Formed by the weldering of reinforcing bar group, section shape
Shape is triangular in shape, and for constituting the framework of steel reinforcement of cast-in-place concrete floor, usual steel bar girder is formed by five reinforcing bar group welderings, wrapped
Include the muscle 601 that winds up, two lower edge muscle 602, two web ribs 603.Steel bar girder and template pass through welding（Fig. 1）Or
Person is coupled by claw connector 500（Fig. 3）, complete steel bar truss floor support plate is constituted, is mainly used to bear floor construction to apply
The external loads of work.When constituting Assembled Building board, the claw of connector needs hook to block the lower edge of type steel bar truss 300
Muscle 602（Or the footing of web rib 603）, make type steel bar truss 300, assembled template 400 and the formation of claw connector 500 can
The assembling connection leaned on.
Template（Including welded type template 200 and assembled template 400）：Generally it is made up of rectangle galvanized sheet metal, wherein
Welded type template 200 uses length L1, width to be constituted for W1 one thin galvanized steel plain sheet, and 400 points of assembled template is two kinds,
One kind is flat template, i.e. template generally flat board, no ribs, and main process is：Feeding-centering-leveling-
Rush connection holes 701 and joint close hole 702-reconstitute 703-cut-to-length of knothole-blanking stacking；Another is band ribbed template, i.e.,
Template is along the vertical direction with ribs（Special case is V-type）704, main process is：Feeding-centering-leveling-clod wash into
Type ribs-rushing connection holes 701 and joint close hole 702-reconstitutes 703-cut-to-length of knothole-blanking stacking.Two kinds of assembleds
Template 400 is constituted by rectangle galvanized sheet metal, and manufactured size is required to be easy to people's frock in construction and taken conveniently.Specific knot
It in length is that L2, width are the rectangle galvanized sheet metal that W6, thickness are T that structure, which is,（Plate face is for plane or with ribs）Plane domain
It is interior, it has been arranged symmetrically three rows（An often capable corresponding steel bar girder, row axis spacing is W2）, N+1 row（Column pitch is L4）And it is every
Row has using row axis as symmetrical two rows elongate rectangular through hole（Connection holes 701, a length of W4, a width of L5, with two connection in a line
The distance between hole 701 is connect for W5）, adjustment hole 703（A length of W4, a width of L6, pitch of holes is W5）, an assembled template 400
The elongate rectangular connection holes 701 of upper shared 3*2*N identical sizes（Through hole）With the elongated square of 3*2 identical sizes of afterbody
Shape adjustment hole 703（Through hole）, the effect of these through holes is to install 3*（N+1）Individual claw connector 500, by type steel bar truss
300（Usually isometric three one group）With assembled template 400, these paired elongated holes and template are passed through from template bottom
Steel bar girder above carries out connection and forms type steel bar truss floor support plate.In addition, respectively having one in the both sides of assembled template 400
Row elongated rectangular holes（Joint close hole 702, a length of L7, a width of W7), for by width（Up and down）Direction it is adjacent two it is assembled steel reinforced
Truss floor support plate, is installed together after overlapping laying by special connector, forms overall floor bottom mould.
Claw connector 500：Mainly it is made up of the part such as connection claw, support housing, connecting rod or locating piece, bearing pin.
Claw connector 500 is used to couple type steel bar truss 300 and assembled template 400, and connection claw is protected in support housing
Under, through the firm type steel bar truss 300 of the hook of connection holes 701 on assembled template 400, it is collectively forming type steel bar truss
Floor support plate.Support housing is the case that thin plate makes, and is made up of two parts, in up-small and down-big stepped.The two small cover in top
Shell corresponds on assembled template 400 the often correspondence of row two connection holes 701 respectively, and small case is free unoccupied place to be coated on by claw is coupled
Wherein and be used as connection claw support member, it is ensured that connection claw can be slided on request in support housing or around bearing pin turn
It is dynamic.Bottom is one big case, couples claw for supporting, the guiding or the rotating shaft support of rotation internally slided for it, together
When also function to closure assembled template 400 on corresponding two connection holes 701 effect.
Type steel bar truss floor support plate plays a part of carrying cast-in-place concrete during the floor slab construction of building.
Treat after the completion of cast-in-place concrete maintenance, manually each claw connector 500 is unclamped from the bottom of assembled template 400, by assembled mould
Plate 400 is separated with cast-in-place concrete floor, removes assembled template 400 and claw connector 500, i.e. repeatable profit after cleaning
With.
The present embodiment is developed to produce welded type template 200 and can produce the digital control processing of assembled template 400 and set
It is standby.The single machine production pattern of different templates is realized, template production efficiency had both been improved, can be saved labour turnover again and production site.
Steel bar truss floor support plate template numerically controlled processing equipment structure principle chart is shown in Figure 11~Figure 13.
The present embodiment major function is by zinc-plated thin steel roll raw material（Thin steel strip material）By sequentially processing technology, it is finally made
The function of welded type or Assembled Building board template, each main device of equipment and part is as follows：
Controller：Control main power plant, clamping and conveying device 4, preceding shaping machine set 6, the first hole punched device 8, the second hole punched device 9,
Handling device 12, drive system 15, assembled template positioner 16, aftershaping unit 17 are according to work-based logic sequential working.
1st, stock shelf 1：Separated with device Host, the coil of strip being made up of steel plate, shaped steel, rotary shaft and rolling member, which is carried, to be filled
Put, the endoporus of coil of strip 21 is inserted in and is supported on the rotary shaft 1-1 of stock shelf during production, by the pulling force of clamping and conveying device 4 or carry rotation
Under the driving of rotatory force, drive coil of strip to be rotated together with rotary shaft, make coil of strip to main frame（Refer to steel bar truss floor support plate template numerical control
The main part of process equipment, i.e. label 2 ~ 20）Continuous conveying thin steel strip material, it is ensured that the continuous production of template；
2nd, guide rack 2：Installed in main frame front end, it is made up of steel plate, shaped steel and horizontal guide roller, coil of strip is transported to the thin steel strip of main frame
Material, it is fricton-tight frictionally to the feeding of level(l)ing machine direction under the support of horizontal guide roller after the centering coarse positioning of guide rack 2；
3rd, the first centralising device 3：Positioned at the rear end of guide rack 2 and the front end of preceding shaping machine set 6, mainly by matrix edger roll, roll stand and right
Middle adjustment feed arrangement composition, for by thin steel strip material precise alignment, preventing the skew of the strip in production process, it is to avoid to life
The harmful effect of yield and quality；
4th, clamping and conveying device 4：Positioned at the front and back end of level(l)ing machine 5, mainly by upper horizontal roller 4-1, lower horizontal roller 4-2, roll stand and it is arranged on
Hold-down devices in roll stand（Manually or electrically）Composition, during production, control adjustment hold-down devices make horizontal roller 4-1 and lower water
Plain-barreled roll 4-2 collective effects, for clamping by thin steel strip material therebetween, lower horizontal roller 4-2 is connected with main power plant, band
Coil of strip 21 on dynamic stock shelf 1 rotates, and promotes thin steel strip material to move ahead, continues through level(l)ing machine 5, is continuous production feed；
5th, level(l)ing machine 5：Positioned at main frame front end, it is made up of leveling roller and frame, it is right for when thin steel strip material is by leveling roller group
It carries out overall leveling, it is ensured that the strip surfacing of subsequent production；
6th, preceding shaping machine set 6：By preceding shaping roller group（Including upper roller group 6-1, front lower roller group 6-2 before paired）, preceding forming frame
6-4, preceding lowering or hoisting gear（Manual or motor）6-3 constitute, on equipment base 18, under power drive, for pair
Thin steel strip material is carried out in the cold roll forming of V-type ribs 704, several class templates, except the flat board of type steel bar truss floor support plate
Outside formula template, other welded type templates and assembled template with ribbing are both needed to make V-type ribs 704, and preceding upper roller group 6-1 passes through
It can realize that correspondence position is set on movement, preceding upper roller group 6-1 before preceding lowering or hoisting gear 6-3 is slidably mounted on forming frame 6-4
Have the V-type of down-pressing forming raised, front lower roller group 6-2 is provided with corresponding V-type groove, V-type is raised, V-type groove and template
On the correspondence of V-type ribs 704.Flat template is in production, it is necessary to by preceding lowering or hoisting gear 6-3 by preceding shaping machine set 6
Preceding upper roller group 6-1 rises, and it is remained above the high gap of the rib of V-type ribs 704 between front lower roller group 6-2, makes what is passed through
Thin steel strip material is not extruded by cold roll forming, that is, keeps template overall leveling, and when making flat template, lower roller group 6-2
It is connected with main power plant, can be used as strip conveying roller.As a kind of special case, the preceding shaping machine set 6 has to be molded before three roads
Roller group, by three times progressively（By from left to right order, first of preliminary extruding, second is pressed further by, the 3rd road completely into
Type, similarly hereinafter）Extrusion forming, completes the processing of V-type ribs.
7th, the second centralising device 7：Positioned at the rear end of frames 11 and the first hole punched device front end, mainly by matrix edger roll,
Roll stand and centering adjustment feed arrangement composition, for by by the thin steel strip material precise alignment of V-type ribs cold roll forming, preventing
The skew of strip in production process, is smoothly punching and making welded type template process feeding, it is to avoid to the quality of production not
Good influence；
8th, the first hole punched device 8：Mainly it is made up of, is arranged on upper and lower punching die, punch die frame and the first punching power set
On equipment base 18, under power drive, the connection holes 701 that spacing is L4 on continuous progressive punching assembled template 400
With joint close hole 702, each progressive punching quantity and form are shown in Figure 13.
9th, the second hole punched device 9：Mainly it is made up of, pacifies upper and lower punching die, punch die frame and the second punching power set
On equipment base 18, under power drive, knothole is teased and ridicule at end one on continuous progressive punching assembled template 400
703, each progressive punching quantity and form are shown in Figure 13.
10th, punching die device 10：Mainly it is made up of, installs upper and lower tabular shear blade, shearing machine frame and punching power set
On equipment base 18, under power drive, for continuous fixed-length shearing welded type template 200（Template length is L1）Or assembling
Formula template 400（Template length is L2), each progressive punching form is shown in Figure 13.Lower scissor blade is corresponding with template on punching die device
（There is corresponding convex-concave clip for the template with V-type ribs 704, be exactly commonly to cut for the template without V-type ribs
Mouthful）.
11st, frames 11：It is the frame structure being made up of shaped steel after punching die device 10, is mainly used in suspention
The handling device of the blanking of assembled template 400 is supported, realizes that the blanking after the production of assembled template 400 is carried, that is, works as assembling
After formula template 400 is machined, the handling device 12 of the suspention support of frames 11 is picked up using suction manipulator and lifts dress
With formula template 400, under the power drive of drive system 15, the handling device 12 in supporting plate 14, along rolling guide
Pair 13 is moved back and forth along Figure 13 above-below directions, and the slave unit of assembled template 400 is conveyed and is transported to main frame side in roller group 20
The position of blanking bench 19, and unload the neat windrow of assembled template 400.
12nd, handling device 12：It is made up of array suction manipulator and lifting drive etc., wherein suction manipulator can be
Electromagnet type or vacuum adsorption type, handling device 12 are arranged in supporting plate 14, and its function is drawn simultaneously from conveying roller group 20
Lift the assembled template 400 machined（A template is lifted every time）, and under the driving of drive system 15, along rolling
Guideway 13 is moved to the position of blanking bench 19, and assembled template 400 and stacking are unloaded by determination position.
13rd, rolling guide-rail pairs 13：It is made up of line slideway with slide, line slideway suspended fixing is in the upper ledge of frames 11
Under, the supporting plate 14 of slide and its underpart is connected, for guiding supporting plate 14 to drive handling device 12 to be moved along line slideway,
Realize that the blanking of assembled template 400 is carried.
14th, supporting plate 14：The framework being made up of steel plate, the bottom of suspended fixing rolling guide-rail pairs 13, for installing and driving
The grade part of handling device 12 is moved back and forth along line slideway direction, realizes that the blanking of assembled template 400 is carried.
15th, drive system 15：By carrying motor（Band deceleration device）, the composition such as rack pinion pair, wherein carrying electricity
Machine（Deceleration device）, gear by carry motor cabinet be fixedly mounted on the upper framework of frames 11, rack then with supporting plate 14
It is fixedly connected, in the case where carrying motor driving, gear band carry-over bar, supporting plate 14 are reciprocating along guide rail, realize assembled mould
The blanking of plate 400 is carried.
16th, assembled template positioner 16：It is made up of, after conveying roller group 20, installs location-plate, retractor device etc.
On equipment base 18, for the assembled template 400 to machining convey 20 loading and unloading material of roller group when before and after positioning.
17th, aftershaping unit 17：After frames 11, by aftershaping roller group, aftershaping power set, aftershaping machine
Frame is constituted, on equipment base 18, under power drive, for the thin steel strip material to making welded type template 200, in warp
After the cold roll forming for crossing the V-type ribs 704 in plate face, then to crotch 705 in the edge of welded type template 200 and lower crotch 706
Enter line number（The present embodiment is seven roads）Road progressively cold roll forming.
18th, equipment base 18：It is made up of shaped steel and steel plate, each functional device of equipment and part is installed for supporting, is realized
The production of template.
19th, blanking bench 19：It is made up of shaped steel with steel plate, under the assembled template 400 removed for receiving in slave unit
Stockpile pile.Blanking bench height 19 is less than the height of conveying roller group 200, and handling device 12 is by the assembled template machined successively
The position of blanking bench 19 is transported on a ground every time in 400 slave units conveying roller group 20, and is deposited in blanking bench one by one accurate as to position
On 19, to facilitate subsequent packages.
20th, roller group 20 is conveyed：Be made up of conveying roller with roll stand, can with or without power drive, for template continuously into
In type running, carry and rolls forward conveying templates thin steel strip material, also can be as under the assembled template 400 machined
Feeding platform is treated before material.
21st, coil of strip 21：It is conventional for zinc-plated thin steel strip material coil of strip, for making all kinds of steel bar truss floor support plate templates,
During production on the main shaft of stock shelf 1, drive the rotation of the main shaft of stock shelf 1 to make the blowing of coil of strip 21 by clamping and conveying device 4, be mould
Plate production feed.
When only needing to production assembled template, the aftershaping unit 17 of this equipment can be cancelled and suitably shorten equipment base
18.
Simple deformation or the combination of every present techniques feature and technical scheme, it is considered that fall into the protection of the application
Scope.
Claims (10)
1. a kind of steel bar truss floor support plate template numerically controlled processing equipment, it is characterized in that：It is provided with stock shelf, guide rack, pinch
Device, preceding shaping machine set, the first hole punched device, the second hole punched device, punching die device, template transfer mechanism, aftershaping unit,
It is rotatablely installed the coil of strip of installation form processing in rotary shaft, rotary shaft on stock shelf, coil of strip is by thin steel strip material volume around into thin
Steel band material is connected to clamping and conveying device through guide rack, drives coil of strip to be rotated together with rotary shaft by clamping and conveying device drawing, the preceding shaping
Unit includes preceding upper roller group, front lower roller group, preceding forming frame, preceding lowering or hoisting gear, preceding upper roller group, front lower roller group, preceding lowering or hoisting gear
Before being installed on forming frame, before preceding upper roller group is slidably mounted on by preceding lowering or hoisting gear on forming frame, preceding upper roller group is set
The projection of down-pressing forming is equipped with, lower roller group is provided with corresponding groove, and raised, groove is corresponding with the ribs in template,
Front lower roller group is connected with main power plant, the position of upper roller group vertical direction before being adjusted by preceding lowering or hoisting gear, make its with it is front lower
Roller group is engaged, and the ribs of cold roll forming processing template is carried out to thin steel strip material or template is let pass；After preceding shaping machine set
The first hole punched device, the second hole punched device, punching die device are set gradually, the first hole punched device is used for the punching on thin steel strip material
The connection holes of assembled template and joint close hole, the second hole punched device are used for the regulation of the punching assembled template on thin steel strip material
Lower scissor blade is corresponding with template on hole, punching die device, for by the good thin steel strip material punching of punching into assembled or welded type mould
Plate；It is provided with after punching die device after template transfer mechanism, template transfer mechanism and is provided with aftershaping unit, aftershaping unit is used
Carry out cold roll forming welded type template shape.
2. steel bar truss floor support plate template numerically controlled processing equipment according to claim 1, it is characterized in that：The template transfer
Mechanism includes frames, handling device, rolling guide-rail pairs, supporting plate, drive system, assembled template positioner, conveying
The handling device of assembled template blanking, supporting plate and branch are installed under roller group, frames suspended fixing supporting plate, supporting plate
Rolling guide-rail pairs are set between support frame, and drive system is arranged in frames and uses rack pinion pair to supporting plate
Driving, driving supporting plate and handling device are moved back and forth along rolling guide-rail pairs, and assembled template is moved up from conveying roller group and is sent to
Windrow is simultaneously unloaded in blanking bench position, and assembled template positioner is located at after conveying roller group and for blocking assembled template clearance
Welded type template.
3. steel bar truss floor support plate template numerically controlled processing equipment according to claim 2, it is characterized in that：The handling device
Including suction manipulator and lifting drive, suction manipulator is arranged under supporting plate by lifting drive.
4. steel bar truss floor support plate template numerically controlled processing equipment according to claim 2, it is characterized in that：The drive system
Including carrying motor, gear, rack, carry motor and be arranged on the upper framework of frames, carry motor and be connected with gear, tooth
Bar is fixedly connected with supporting plate, wheel and rack engaged transmission.
5. steel bar truss floor support plate template numerically controlled processing equipment according to claim 2, it is characterized in that：The assembled mould
Plate positioning device includes installing the location-plate moved up and down on location-plate, retractor device, retractor device.
6. steel bar truss floor support plate template numerically controlled processing equipment according to claim 1, it is characterized in that：The clamping and conveying device
Have and level(l)ing machine is set between two sets, two sets of clamping and conveying devices.
7. steel bar truss floor support plate template numerically controlled processing equipment according to claim 6, it is characterized in that：It is additionally provided with first
Centralising device, the second centralising device, the first centralising device has two sets, respectively before and after level(l)ing machine, and the second centralising device has two
Set, respectively between preceding shaping machine set and the first hole punched device and between template transfer mechanism and aftershaping unit.
8. steel bar truss floor support plate template numerically controlled processing equipment according to claim 1, it is characterized in that：It is additionally provided with control
Device, power set, controller and main power plant, clamping and conveying device, preceding shaping machine set, the first hole punched device, the second hole punched device,
Punching die device, template transfer mechanism, aftershaping unit are all connected with.
9. the use of steel bar truss floor support plate template numerically controlled processing equipment described in a kind of claim 1 to 8 any claim
Method, it is characterized in that comprising the following steps：
It is characterized in that comprising the following steps：
1）Coil of strip is installed on stock shelf；
2）Thin steel strip material on coil of strip is connected to clamping and conveying device through guide rack；
3）Controller is initialized, and sets processing templating species and processing quantity；
4）Controller control main power plant, clamping and conveying device work, the material reach of driving thin steel strip；
5）Thin steel strip material moves forward to preceding shaping machine set, determines whether that clod wash suppresses the reinforcement of template surface according to actual needs
Rib；
6）Thin steel strip material moves forward to the first hole punched device, and controller is assembled template or welded type according to processed template
Template determines whether to start the first hole punched device, if assembled template then stops main power plant, starts the first punching dress
Put, main power plant is restarted behind the connection holes of punching assembled template and joint close hole；If welded type template then turns next step；
7）Thin steel strip material moves forward to the second hole punched device, and controller is assembled template or welded type according to processed template
Template determines whether to start the second hole punched device, if assembled template then stops main power plant, starts the second punching dress
Put, main power plant is restarted after the adjustment hole of punching assembled template end；If welded type template then turns next step；
8）Thin steel strip material moves forward to punching die device, and controller is assembled template or welded type mould according to processed template
Plate determines the sheared length of template requirement, stops main power plant when sheared length reaches, starts punching die device fixed length
Restart main power plant after shearing template；
9）Controller determines whether to start template transfer according to processed template is assembled template or welded type template
The assembled template positioner of mechanism, if assembled template, assembled template positioner blocks the assembled processed
Template, stops main power plant, and controller starts template transfer mechanism, and template transfer mechanism fixes assembled template can be rearward
Move up, controller starts main power plant, assembled template is moved to assembled template putting position simultaneously by template transfer mechanism
Assembled template is put down, template transfer mechanism returns in situ, the transfer of next assembled template of preparation, and so continuous work is straight
Completed to task or coil of strip uses up shutdown；If welded type template does not start assembled template positioner then, welded type mould is allowed
Plate, to aftershaping unit is moved forward to, welded type template shape is suppressed by aftershaping unit by template transfer mechanism, plus
The good welded type template reach of work and the disengaging equipment automatic blanking stacking of slave unit front end, so continuous work is up to task completion
Or coil of strip uses up shutdown.
10. the application method of steel bar truss floor support plate template numerically controlled processing equipment according to claim 9, it is characterized in that：
The job step of the template transfer mechanism includes：Controller control lifting drive moves down and contacts assembled template, opens
Dynamic suction manipulator draws assembled template, and suction manipulator is by moving to translation operating position, control on lifting drive
Device starts drive system, and handling device is moved to above assembled template putting position, and suction manipulator is driven by lifting
Device is displaced downwardly to close to assembled template putting position or the assembled template being well placed and puts down assembled template, suction machinery
Hand is moved to handling device above conveying roller group by moving to translation operating position, drive system on lifting drive.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710599680.7A CN107243544B (en) | 2017-07-21 | 2017-07-21 | Template numerical control machining equipment for steel bar truss floor support plate and application method of template numerical control machining equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710599680.7A CN107243544B (en) | 2017-07-21 | 2017-07-21 | Template numerical control machining equipment for steel bar truss floor support plate and application method of template numerical control machining equipment |
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| CN108568707A (en) * | 2018-06-08 | 2018-09-25 | 浙江亿洲机械科技有限公司 | Truss floor support plate assembly product line |
| CN109175804A (en) * | 2018-10-10 | 2019-01-11 | 湖北绿建杭萧钢结构有限公司 | A kind of production system of steel bar truss floor support plate |
| CN110886496A (en) * | 2019-10-18 | 2020-03-17 | 湖南耐普特科技有限公司 | Assembly equipment for floor support plate |
| CN111075084A (en) * | 2018-10-18 | 2020-04-28 | 中清大科技股份有限公司 | Method and device for manufacturing disassembly-free non-metal bottom plate fixed mold laminated slab |
| CN111266472A (en) * | 2020-02-25 | 2020-06-12 | 潘岳燕 | Automatic processing machinery for manufacturing steel structure truss by stainless steel pipe |
| CN111891760A (en) * | 2020-09-03 | 2020-11-06 | 福建省亿顺机械设备有限公司 | Truss floor support plate production line |
| CN115629582A (en) * | 2022-10-14 | 2023-01-20 | 中建四局安装工程有限公司 | Air pipe flange production line and production line control method thereof |
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| CN115629582A (en) * | 2022-10-14 | 2023-01-20 | 中建四局安装工程有限公司 | Air pipe flange production line and production line control method thereof |
| CN115629582B (en) * | 2022-10-14 | 2023-11-28 | 中建四局安装工程有限公司 | Air duct flange production line and production line control method thereof |
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