CN214815618U - Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe - Google Patents
Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe Download PDFInfo
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- CN214815618U CN214815618U CN202022826819.7U CN202022826819U CN214815618U CN 214815618 U CN214815618 U CN 214815618U CN 202022826819 U CN202022826819 U CN 202022826819U CN 214815618 U CN214815618 U CN 214815618U
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Abstract
The utility model relates to an automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe, this cutting, slagging-off, dust removal integral type lathe include the frame and be used for shiing the mobile workbench who treats the cutting board, the upper end of frame is equipped with the upper conveyor who is used for supporting and carrying the mobile workbench, the mobile workbench is hollow out construction, the below that lies in the mobile workbench in the frame is provided with and connects the slaggy plate, be equipped with the air door in the frame, the air door intercommunication connects the space between slaggy plate and the mobile workbench, the air door communicates with the exhaust duct simultaneously. The utility model discloses a cutting, slagging-off, dust removal integral type lathe can realize functions such as cutting, scraper blade slagging-off, segmentation dust removal and tray backward flow at same station.
Description
Technical Field
The utility model belongs to the technical field of plasma cutting production, concretely relates to automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe.
Background
At present, the application of domestic plasma cutting machines is quite popular, a cutting platform of a traditional plasma cutting machine generally adopts a fixed structure, the plasma cutting machine is usually used independently by single or multiple devices, the feeding and discharging of steel plates are manual, an automatic production line is not formed, the labor force is intensive, and the efficiency is low; the traditional plasma moving workbench is difficult to meet the requirements of the industry, and the market has increasingly obvious requirements on automation and intellectualization of an automatic cutting production line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome at least one defect among the prior art, provide an automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe, it can realize functions such as cutting, scraper blade slagging-off, segmentation dust removal and tray backward flow at same station.
The technical scheme of the utility model is realized like this: the utility model discloses a cutting, slagging-off, dust removal integral type lathe, include the frame and be used for shilling the mobile workbench who treats the cutting board, the upper end of frame is equipped with the upper conveyor who is used for supporting and carrying the mobile workbench, the mobile workbench is hollow out construction, the below that lies in the mobile workbench in the frame is provided with and connects the slabstone, be equipped with the air door in the frame, the air door intercommunication connects the space between slabstone and the mobile workbench, the air door communicates with the pipeline of drawing wind simultaneously.
Further, install scraper blade slagging-off mechanism in the frame, scraper blade slagging-off mechanism is located and connects the space between slag plate and the mobile workbench for scrape away the waste residue that drops on receiving the slag plate.
Furthermore, the scraper deslagging mechanism comprises a bilateral chain transmission mechanism and a scraper, and two ends of the scraper are respectively and fixedly connected with chains on two sides of the scraper; the bilateral chain transmission mechanism comprises a main transmission shaft, a driven shaft and two chains, wherein two ends of the main transmission shaft are respectively and rotatably supported at one end of the rack, two ends of the driven shaft are respectively and rotatably supported at the other end of the rack, the main transmission shaft is parallel to the driven shaft, two ends of the main transmission shaft and the driven shaft are respectively and fixedly provided with a chain wheel, the two chains are positioned at two sides of the rack, the chains are correspondingly connected between the two chain wheels at the same side of the main transmission shaft and the driven shaft, and the main transmission shaft is connected with a driving device for providing power for the bilateral chain transmission mechanism; the scraper plates are distributed at intervals and connected between the two chains.
Furthermore, a plurality of partition plates are longitudinally distributed in the space between the slag receiving plate and the movable workbench at intervals along the rack, the space between the slag receiving plate and the movable workbench is longitudinally divided into a plurality of independent spaces along the rack, and each independent space corresponds to at least one air door.
Furthermore, two sides of the partition board are respectively hinged with two sides of the rack; the baffle is provided with a rotating shaft, the two ends of the rotating shaft extend out of the baffle, mounting holes which are in clearance fit with the rotating shaft of the baffle are arranged on the two sides of the rack, and the rotating shafts on the two sides of the baffle respectively penetrate through the chains on the two sides of the scraper slag removal mechanism to be hinged with the rack.
Furthermore, the upper layer conveying device comprises a plurality of roller assemblies and a driving device for providing power for the roller assemblies, and the roller assemblies are symmetrically arranged on two sides of the rack; the roller assembly comprises a roller and roller shafts, the roller is fixed on the roller shafts, the roller shafts are rotatably supported on the rack, and each roller shaft is connected with a driving device for providing power for the roller assembly through a transmission mechanism.
And chain wheels are fixed on the roller shaft, and two adjacent chain wheels on each side of the rack are connected through the chain wheels to realize power transmission.
Furthermore, one side or two sides of the rack are provided with an air draft pipeline, and an air door is arranged on the air draft pipeline. The air draft dust removal pipeline is integrated on two sides of the frame and integrated with the frame.
Furthermore, the lower end of the rack is provided with a lower layer conveying device for supporting and conveying the movable workbench as backflow for the empty movable workbench, the slag receiving plate is positioned between the upper layer conveying device and the lower layer conveying device, and the structure of the lower layer conveying device is the same as that of the upper layer conveying device.
Further, the movable worktable comprises a worktable frame, and a support grid for supporting the steel plate to be cut is fixed on the worktable frame; and a steel wire mesh for filtering waste parts is fixed at the lower end of the support grid on the workbench frame.
The workbench frame is a rectangular frame. The support grid comprises two support seats and a plurality of support plates, the two support seats are arranged at parallel intervals, clamping grooves used for clamping the support plates are formed in the support seats, the support plates are arranged at vertical and parallel intervals, and the two ends of each support plate are respectively clamped in the clamping grooves of the support seats on the two sides of the support plate.
Two sides of the workbench frame are respectively provided with a guide supporting beam extending along the longitudinal direction. The bottom of the guide support beam is supported on the roller.
The utility model discloses an automatic change cutting production line, include as above cutting, slagging-off, dust removal integral type lathe, cutting, slagging-off, dust removal integral type lathe set up at the cutting station, the equipment butt joint of the upper reaches end and the upper reaches station of cutting, slagging-off, dust removal integral type lathe, the production line is constituteed to the equipment butt joint of the low reaches end and the low reaches station of cutting, slagging-off, dust removal integral type lathe.
The utility model discloses following beneficial effect has at least: the cutting, deslagging and dust removing integrated machine tool of the utility model comprises a movable workbench for transporting and supporting the steel plate to be cut; the frame is provided with an upper layer conveying device and a lower layer conveying device, the upper layer is used for cutting and processing, the lower layer is used for backflow of the empty workbench and can be in butt joint with equipment of an upstream station and a downstream station to form a production line; between the upper and lower two-layer conveyor, the design has and connects the slag plate, and the workstation will drop and should connect on the flitch and can not drop the lower floor at the waste residue that the cutting operation produced on the upper strata. A scraper plate deslagging mechanism is designed between the upper layer conveying device and the lower layer conveying device and used for scraping waste materials to one end of the workbench, and centralized recovery after production line doubling is facilitated.
The dust removal partition mechanisms on the upper layer of the rack divide the lower space of the workbench into independent closed spaces; the dust removal partition mechanism comprises a partition device and an air door device, the partition device is arranged at a certain distance along the length direction to divide the lower space of the workbench into a plurality of independent spaces, each independent space corresponds to a cutting area in a certain range, when a certain area is cut, the air door corresponding to the area can be automatically opened,
the utility model can realize the automatic conveying of the steel plate on the automatic cutting production line through the scheme, and the dust removal effect of the steel plate can be ensured in the cutting process; waste residues generated in cutting can be automatically discharged; the three functions are simultaneously realized in one station.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an axonometric view of the cutting, deslagging and dust-removing integrated machine tool of the utility model;
FIG. 2 is a shaft-measuring explosion diagram of the cutting, deslagging and dedusting integrated machine tool of the utility model;
FIG. 3 is a schematic structural view of the cutting, deslagging and dust removal integrated machine tool of the present invention with the upper movable worktable removed;
fig. 4 is a schematic structural view of the movable table of the utility model;
FIG. 5 is an enlarged view of the portion P of FIG. 4;
fig. 6 is a schematic structural view of the movable table of the utility model;
fig. 7 is a schematic structural view of the rack of the utility model;
fig. 8 is an enlarged view of a portion O of fig. 7.
In the attached drawing, 1 is a movable workbench, 11 is a workbench frame, 12 is a supporting seat, 13 is a supporting plate, 14 is a guiding support beam, 2 is a partition plate, 3 is a scraper deslagging mechanism, 31 is a scraper, 32 is a main transmission shaft, 33 is a driven shaft, 34 is a chain, 4 is an air door, 5 is a first air suction pipeline, 6 is a second air suction pipeline, 7 is a slag receiving plate, 8 is a frame, 9 is a roller component, 91 is a roller, and 10 is a steel plate to be cut.
Detailed Description
The technical solutions in the embodiments of the present invention are described below clearly and completely, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example one
Referring to fig. 1 to 8, the embodiment of the utility model provides a cutting, slagging-off, dust removal integral type lathe, include frame 8 and be used for transporting the mobile workbench 1 that treats cutting steel sheet 10, the upper end of frame 8 is equipped with the upper conveyor who is used for supporting and carrying mobile workbench 1, mobile workbench 1 is hollow out construction, the below that lies in mobile workbench 1 in frame 8 is provided with and connects slag plate 7, be equipped with air door 4 in the frame 8, air door 4 communicates and connects the space between slag plate 7 and the mobile workbench 1, air door 4 simultaneously and exhaust duct intercommunication.
Further, install scraper blade slagging-off mechanism 3 on the frame 8, scraper blade slagging-off mechanism 3 is located the space between connecing slag plate 7 and the moving table 1 for will drop and scrape away the waste residue on connecing slag plate 7.
Further, the scraper deslagging mechanism 3 comprises a bilateral chain transmission mechanism and a scraper 31, and two ends of the scraper 31 are respectively and fixedly connected with chains 34 on two sides of the scraper 31; the bilateral chain transmission mechanism comprises a main transmission shaft 32, a driven shaft 33 and two chains 34, wherein two ends of the main transmission shaft 32 are respectively and rotatably supported at one end of the rack 8, two ends of the driven shaft 33 are respectively and rotatably supported at the other end of the rack 8, the main transmission shaft 32 is parallel to the driven shaft 33, two ends of the main transmission shaft 32 and the driven shaft 33 are respectively and fixedly provided with a chain wheel, the two chains 34 are positioned at two sides of the rack 8, the chains 34 are correspondingly connected between the two chain wheels at the same side of the main transmission shaft 32 and the driven shaft 33, and the main transmission shaft 32 is connected with a driving device for providing power for the bilateral chain transmission mechanism; the scraping plates 31 are distributed at intervals and connected between the two chains 34.
Both ends of the main drive shaft 32 and the driven shaft 33 are rotatably supported on both sides of the frame 8, respectively.
Furthermore, a plurality of partition plates 2 are longitudinally distributed in the space between the slag receiving plate 7 and the movable workbench 1 at intervals along the rack 8, the space between the slag receiving plate 7 and the movable workbench 1 is longitudinally divided into a plurality of independent spaces along the rack 8, and each independent space corresponds to at least one air door 4.
Furthermore, two sides of the partition board 2 are respectively hinged with two sides of the frame 8; be equipped with the pivot on the baffle 2, the both ends of pivot extend baffle 2, the both sides of frame 8 are equipped with the pivot clearance fit's that is used for with baffle 2 mounting hole, and the pivot of baffle 2 both sides passes the chain 34 of scraper blade slagging-off mechanism 3 both sides respectively and articulates with frame 8.
The lower extreme of baffle 2 and the upper end contact or the interval that connects sediment board 7 are minimum, the upper end of baffle 2 and the lower extreme contact or the interval of moving table 1 are minimum, when scraper blade 31 passes through the baffle 2 upper and lower side, promote baffle 2 and rotate around the pin joint, pass through from the baffle 2 upper and lower side, behind scraper blade 31 passed through baffle 2, baffle 2 automatic re-setting. The squeegee 31 may be a long bar.
The distance between the lower end of the clapboard 2 and the upper end of the slag receiving plate 7 is less than the height of the scraping plate 31. The distance between the upper end of the partition plate 2 and the lower end of the movable table 1 is smaller than the height of the scraper 31.
Further, the upper layer conveying device comprises a plurality of roller assemblies 9 and a driving device for providing power for the roller assemblies 9, and the plurality of roller assemblies 9 are symmetrically arranged on two sides of the frame 8; the roller assembly 9 comprises a roller 91 and roller 91 shafts, the roller 91 is fixed on the roller 91 shaft, the roller 91 shaft is rotatably supported on the frame 8, and each roller 91 shaft is connected with a driving device for providing power for the roller assembly 9 through a transmission mechanism. The axial both ends of gyro wheel 91 are equipped with spacing portion, and the guide supporting beam 14 of moving table 1 is spacing on gyro wheel 91, prevents moving table 1 lateral shifting. The limiting portion may be integrated with the roller 91 one by one because it may be a limiting sleeve fixed to the shaft of the roller 91, or the like.
The rollers 91 are fixed with chain wheels on the shafts, and two adjacent chain wheels on each side of the rack 8 are connected through the chain wheels to realize power transmission.
Furthermore, one side or two sides of the frame 8 are provided with an air draft pipeline, and the air draft pipeline is provided with an air door 4. The air extraction duct is integrated with the frame 8. The first suction duct 5 is provided on the left side of the frame 8 of this embodiment, and the second suction duct 6 is provided on the right side of the frame 8.
Further, the lower end of the rack 8 is provided with a lower layer conveying device for supporting and conveying the movable workbench 1 as a backflow for the empty movable workbench 1, the slag receiving plate 7 is positioned between the upper layer conveying device and the lower layer conveying device, and the structure of the lower layer conveying device is the same as that of the upper layer conveying device.
Further, the movable workbench 1 comprises a workbench frame 11, and the workbench frame 11 provides a mounting position for a support grid and a steel wire mesh; a support grid for supporting a steel plate to be cut is fixed on the workbench frame 11; the lower extreme that lies in the support grid on the workstation frame 11 is fixed with the wire net that is used for filtering great waste material part, guarantees that great waste material strake can not drop and lead to producing the line and stop.
The table frame 11 of the present embodiment is a rectangular frame. The support grid includes two supporting seats 12 and a plurality of backup pads 13, and two parallel intervals of supporting seat 12 set up, and are equipped with the draw-in groove that is used for joint backup pad 13 on the supporting seat 12, and the vertical and parallel interval setting of a plurality of backup pads 13, and the both ends difference joint of backup pad 13 is in the draw-in groove of the supporting seat 12 of its both sides. Guide support beams 14 extending in the longitudinal direction are provided on both sides of the table frame 11, respectively. The bottom of the guide support beam 14 is supported on the rollers 91. The support grid is used for supporting the steel plate to be cut, is fixed on the frame and can be replaced quickly.
The utility model discloses a lathe divide into upper, middle and lower three-layer, and wherein the upper strata is mainly cutting position, and the middle level is the slagging-off, removes dust position, and the lower floor is the 1 backward flow position of idle movement workstation.
The movable workbench 1 can horizontally move along the length direction of the upper layer conveying device and the lower layer conveying device and is driven by a roller assembly 9 arranged on the rack 8; the steel plate is placed on the movable workbench 1, and plasma cutting is carried out at the upper layer position; the generated waste slag falls on the slag receiving plate 7 and is scraped away by the scraper slag removing mechanism 3; the generated smoke dust is sucked away through the left second air suction pipeline 6; the cut steel plate is transported to the next station by the movable workbench 1, and the movable workbench 1 returns from the lower layer;
scraper blade slagging-off mechanism 3 is divided into a plurality of independent space with the middle level space, and when cutting region was located certain independent space, corresponding air door 4 was opened, carries out convulsions and removes dust, is at independent dust removal space promptly, has independent control's air door 4.
Example two
Referring to fig. 1 to 8, the utility model discloses an automatic change cutting production line, including embodiment one cutting, slagging-off, dust removal integral type lathe, cutting, slagging-off, dust removal integral type lathe set up at the cutting station, the upstream end of cutting, slagging-off, dust removal integral type lathe docks with the equipment of upper reaches station, the downstream end of cutting, slagging-off, dust removal integral type lathe docks with the equipment of lower reaches station, constitutes the production line.
The cutting station is provided with a plasma cutting machine.
The equipment of the upstream station and the equipment of the downstream station are respectively provided with an upper layer conveying device and a lower layer conveying device which are in butt joint with the cutting, deslagging and dust removal integrated machine tool. The movable workbench 1 is conveyed to a cutting, deslagging and dust removal integrated machine tool from equipment at an upstream station, after the cutting, deslagging and dust removal integrated machine tool is detected to move in place, the cutting, deslagging and dust removal integrated machine tool is stopped, then steel plate cutting operation is carried out, a corresponding air door 4 is opened for dust removal during the cutting process of a steel plate, and waste residues generated during cutting can be automatically discharged; the three functions are simultaneously realized in one station.
Through this patent cutting, slagging-off, dust removal integral type lathe, realize cutting, 31 slagging-off of scraper blade, segmentation dust removal and four functions of tray backward flow at same station, establish ties the device or parallelly connected, connect into the production line, the efficiency of material loading, cutting and the letter sorting that can effectual improvement plasma cutting.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a cutting, slagging-off, dust removal integral type lathe which characterized in that: the cutting machine comprises a rack and a movable workbench for carrying a plate to be cut, wherein an upper-layer conveying device for supporting and conveying the movable workbench is arranged at the upper end of the rack, the movable workbench is of a hollow structure, a slag receiving plate is arranged below the movable workbench on the rack, an air door is arranged on the rack and communicated with a space between the slag receiving plate and the movable workbench, and the air door is simultaneously communicated with an air exhaust pipeline; the scraper deslagging mechanism is arranged in the space between the slag receiving plate and the movable workbench.
2. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: the scraper deslagging mechanism comprises a bilateral chain transmission mechanism and a scraper, and two ends of the scraper are respectively and fixedly connected with chains on two sides of the scraper; the bilateral chain transmission mechanism comprises a main transmission shaft, a driven shaft and two chains, wherein two ends of the main transmission shaft are respectively and rotatably supported at one end of the rack, two ends of the driven shaft are respectively and rotatably supported at the other end of the rack, the main transmission shaft is parallel to the driven shaft, two ends of the main transmission shaft and the driven shaft are respectively and fixedly provided with a chain wheel, the two chains are positioned at two sides of the rack, the chains are correspondingly connected between the two chain wheels at the same side of the main transmission shaft and the driven shaft, and the main transmission shaft is connected with a driving device for providing power for the bilateral chain transmission mechanism; the scraper plates are distributed at intervals and connected between the two chains.
3. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: a plurality of partition plates are longitudinally distributed in the space between the slag receiving plate and the movable workbench at intervals along the rack, the space between the slag receiving plate and the movable workbench is longitudinally divided into a plurality of independent spaces along the rack, and each independent space corresponds to at least one air door.
4. The cutting, deslagging, dust removal integrated machine tool of claim 3, wherein: two sides of the partition board are respectively hinged with two sides of the rack; the baffle is provided with a rotating shaft, the two ends of the rotating shaft extend out of the baffle, mounting holes which are in clearance fit with the rotating shaft of the baffle are arranged on the two sides of the rack, and the rotating shafts on the two sides of the baffle respectively penetrate through the chains on the two sides of the scraper slag removal mechanism to be hinged with the rack.
5. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: the upper layer conveying device comprises a plurality of roller assemblies and a driving device for providing power for the roller assemblies, and the roller assemblies are symmetrically arranged on two sides of the rack; the roller assembly comprises a roller and roller shafts, the roller is fixed on the roller shafts, the roller shafts are rotatably supported on the rack, and each roller shaft is connected with a driving device for providing power for the roller assembly through a transmission mechanism.
6. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: and one side or two sides of the rack are provided with an air draft pipeline, and the air draft pipeline is provided with an air door.
7. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: the lower extreme of frame is equipped with the lower floor conveyor who is used for supporting and carries the shifting table, as the backward flow that is used for empty shifting table, connect the sediment board to be located between upper and lower two-layer conveyor, lower floor conveyor's structure is the same with upper conveyor's structure.
8. The cutting, deslagging and dedusting integrated machine tool according to claim 1, characterized in that: the movable workbench comprises a workbench frame, and a support grid for supporting a steel plate to be cut is fixed on the workbench frame; and a steel wire mesh for filtering waste parts is fixed at the lower end of the support grid on the workbench frame.
9. An automatic change cutting production line which characterized in that: the machine tool comprises the cutting, deslagging and dust removal integrated machine tool according to any one of claims 1 to 8, wherein the cutting, deslagging and dust removal integrated machine tool is arranged at a cutting station, the upstream end of the cutting, deslagging and dust removal integrated machine tool is in butt joint with equipment of the upstream station, and the downstream end of the cutting, deslagging and dust removal integrated machine tool is in butt joint with equipment of the downstream station to form a production line.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022826819.7U CN214815618U (en) | 2020-11-30 | 2020-11-30 | Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022826819.7U CN214815618U (en) | 2020-11-30 | 2020-11-30 | Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe |
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| CN214815618U true CN214815618U (en) | 2021-11-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112475570A (en) * | 2020-11-30 | 2021-03-12 | 华工法利莱切焊系统工程有限公司 | Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe |
| CN114473617A (en) * | 2022-02-16 | 2022-05-13 | 三一建筑机器人(西安)研究院有限公司 | Cutting production line |
-
2020
- 2020-11-30 CN CN202022826819.7U patent/CN214815618U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112475570A (en) * | 2020-11-30 | 2021-03-12 | 华工法利莱切焊系统工程有限公司 | Automatic change cutting production line and cutting, slagging-off, dust removal integral type lathe |
| CN114473617A (en) * | 2022-02-16 | 2022-05-13 | 三一建筑机器人(西安)研究院有限公司 | Cutting production line |
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