CN214792851U - Rubber roller ovality detection equipment - Google Patents
Rubber roller ovality detection equipment Download PDFInfo
- Publication number
- CN214792851U CN214792851U CN202120886738.8U CN202120886738U CN214792851U CN 214792851 U CN214792851 U CN 214792851U CN 202120886738 U CN202120886738 U CN 202120886738U CN 214792851 U CN214792851 U CN 214792851U
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- Prior art keywords
- detection
- ovality
- driving motor
- rubber roll
- pipe
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- Expired - Fee Related
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 80
- 238000001514 detection method Methods 0.000 title claims abstract description 67
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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- Rolls And Other Rotary Bodies (AREA)
Abstract
The utility model belongs to the technical field of the rubber roll detects, especially, rubber roll ovality check out test set, including fixed riser, the surface of fixed riser fixed mounting respectively has PLC controller, alarm, rubber roll clamping slewing mechanism and removes detection mechanism. This rubber roll ovality check out test set, through setting up the PLC controller, rubber roll clamping slewing mechanism and removal detection mechanism, when using, it rotates to wait to detect the rubber roll through the driving motor drive, drive digital display electronic amesdial and detect the gyro wheel motion through driving motor, carry out the ovality through digital display electronic amesdial and detect the gyro wheel and detect the surface of rubber roll, then feed back the PLC controller, tolerance upper limit and lower limit numerical value through setting up in advance, automatic determination, automatic alarm, thereby solved current rubber roll and carried out ovality detection time measuring, mostly adopt artifical the detection, this kind of detection mode has the problem that intensity of labour is big and detection efficiency hangs down.
Description
Technical Field
The utility model relates to a rubber roll detects technical field, especially relates to a rubber roll ovality check out test set.
Background
The rubber roller is a roller-shaped product which is prepared by taking metal or other materials as a core and coating rubber outside the rubber roller through vulcanization, and can be divided into the following components according to the purposes: papermaking rubber rollers, printing and dyeing rubber rollers, printing rubber rollers, rice hulling rubber rollers, metallurgy rubber rollers, mimeographing rubber rollers and the like; according to the surface morphology, the method can be divided into: flat rollers and patterned rubber rollers; the materials can be divided into: butyl rubber roller, butyronitrile rubber roller, polyurethane rubber roller, silicon rubber roller and the like.
At present in production and the use to the rubber roll, in order to reach better result of use, need detect the ovality on rubber roll surface, prevent that the ovality is too big, influence the result of use of rubber roll, but current rubber roll carries out the ovality and detects time measuring, and most of all adopt artifical the measuring, and this kind of detecting means exists that intensity of labour is big and detection efficiency is low, so needs a rubber roll ovality check out test set.
SUMMERY OF THE UTILITY MODEL
When the ovality was examined based on current rubber roll, most all adopted artifical the detection, and this kind of detection mode has the technical problem that intensity of labour is big and detection efficiency is low, the utility model provides a rubber roll ovality check out test set.
The utility model provides a rubber roll ovality detection device, including fixed riser, the surface of fixed riser is fixed mounting respectively has PLC controller, alarm, rubber roll clamping slewing mechanism and removal detection mechanism, the alarm passes through electric wire and PLC controller electric connection, rubber roll clamping slewing mechanism comprises driving motor, driving motor's output shaft through fixed sleeve pipe of key and keyway fixed connection, fixed sleeve pipe inner wall sliding connection's centre gripping pipe, the bearing pipe of fixed riser surface through bearing frame fixed connection;
the movement detection mechanism is composed of a drive motor, a threaded rod fixedly connected with an output shaft of the drive motor through a key and a key groove, a threaded pipe in threaded connection with the surface of the threaded rod, and a digital display electronic dial indicator fixedly installed on the surface of the threaded pipe.
Preferably, the driving motor is fixedly installed on the surface of the fixed vertical plate and electrically connected with the PLC through an electric wire, a sliding groove is fixedly formed in the inner wall of the fixed sleeve, and a sliding strip is slidably connected to the inner wall of the sliding groove.
Preferably, the surface of the slide bar is fixedly connected with the surface of the clamping pipe, and the inner wall of the clamping pipe and the inner wall of the supporting pipe are both fixedly connected with rubber pipes.
Preferably, the driving motor is fixedly installed on the surface of the fixed vertical plate, and the driving motor and the digital display electronic dial indicator are both electrically connected with the PLC through electric wires.
Preferably, the threaded rod is fixedly installed on the surface of the fixed vertical plate through a bearing seat, and a stop groove is fixedly formed in the surface of the fixed vertical plate.
Preferably, a stop block is connected to the inner wall of the stop groove in a sliding manner, and one end of the stop block is fixedly connected with the surface of the threaded pipe.
Preferably, the surface of the detection end of the digital display electronic dial indicator is slidably connected with a detection tube, the surface of the detection tube is in threaded connection with locking bolts, one end of each of the two locking bolts is inserted into the surface of the detection end of the digital display electronic dial indicator, one end of the detection tube is fixedly connected with a roller frame, and the inner wall of the roller frame is fixedly provided with a detection roller.
The utility model provides a beneficial effect does:
through setting up the PLC controller, rubber roll clamping slewing mechanism and removal detection mechanism, when using, it rotates to wait to detect the rubber roll through driving motor drive, drive digital display electronic amesdial and detection gyro wheel motion through driving motor, carry out the ovality through digital display electronic amesdial and detection gyro wheel to the surface of rubber roll and detect, then feed back to the PLC controller, tolerance upper limit and lower limit numerical value through setting up in advance, automatic determination, automatic alarm, thereby solved current rubber roll and carried out the ovality and detect time measuring, most of all adopt artifical the detection, this kind of detection mode has the problem that intensity of labour is big and detection efficiency hangs down.
Drawings
Fig. 1 is a schematic view of a rubber roller ovality detecting apparatus provided by the present invention;
FIG. 2 is a perspective view of a fixed vertical plate structure of the rubber roller ovality detecting apparatus provided by the present invention;
fig. 3 is an enlarged view of a structure at a position a in fig. 1 of the rubber roller ovality detection apparatus provided by the present invention;
fig. 4 is the utility model provides a B department's structure enlargements in figure 2 of rubber roll ovality check out test set.
In the figure: 1. fixing the vertical plate; 101. a stopper groove; 102. a stopper block; 2. a PLC controller; 3. an alarm; 4. a drive motor; 401. fixing the sleeve; 4011. a chute; 4012. a slide bar; 402. clamping the tube; 403. a bearer tube; 404. a rubber tube; 5. a drive motor; 501. a threaded rod; 502. a threaded pipe; 503. digital display electronic dial indicator; 5031. a detection tube; 5032. locking the bolt; 5033. a roller frame; 5034. and detecting the roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a rubber roller ovality detection device comprises a fixed vertical plate 1, wherein a PLC controller 2, an alarm 3, a rubber roller clamping rotating mechanism and a movement detection mechanism are respectively and fixedly mounted on the surface of the fixed vertical plate 1, the alarm 3 is electrically connected with the PLC controller 2 through an electric wire, and the rubber roller clamping rotating mechanism is composed of a driving motor 4, a fixed sleeve 401 fixedly connected with an output shaft of the driving motor 4 through a key and a key groove, a clamping tube 402 slidably connected with the inner wall of the fixed sleeve 401, and a bearing tube 403 fixedly connected with the surface of the fixed vertical plate 1 through a bearing seat;
the driving motor 4 is fixedly installed on the surface of the fixed vertical plate 1, the driving motor 4 is electrically connected with the PLC 2 through an electric wire, a sliding groove 4011 is fixedly formed in the inner wall of the fixed sleeve 401, a sliding strip 4012 is connected to the inner wall of the sliding groove 4011 in a sliding mode, the surface of the sliding strip 4012 is fixedly connected with the surface of the clamping pipe 402, and the inner wall of the clamping pipe 402 and the inner wall of the bearing pipe 403 are both fixedly connected with a rubber pipe 404;
furthermore, a fixing bolt is connected to the surface of the supporting tube 403 in a threaded manner, and one end of the fixing bolt is inserted into one end surface of the rubber roller inserted into the supporting tube 403, so that a better effect of driving the rubber roller to rotate is achieved;
the movement detection mechanism is composed of a driving motor 5, a threaded rod 501 fixedly connected with an output shaft of the driving motor 5 through a key and a key groove, a threaded pipe 502 in threaded connection with the surface of the threaded rod 501, and a digital display electronic dial indicator 503 fixedly installed on the surface of the threaded pipe 502;
furthermore, the model of the digital display electronic dial indicator 503 is not limited to QF100C, the measurement range is 0-100mm, the resolution is 0.001mm, and the precision is +/-0.008 mm;
the driving motor 5 is fixedly arranged on the surface of the fixed vertical plate 1, and the driving motor 5 and the digital display electronic dial indicator 503 are both electrically connected with the PLC 2 through electric wires;
the threaded rod 501 is fixedly arranged on the surface of the fixed vertical plate 1 through a bearing seat, a stop groove 101 is fixedly formed in the surface of the fixed vertical plate 1, a stop block 102 is connected to the inner wall of the stop groove 101 in a sliding manner, and one end of the stop block 102 is fixedly connected with the surface of the threaded pipe 502;
a detection pipe 5031 is slidably connected to the surface of the detection end of the digital display electronic dial indicator 503, locking bolts 5032 are threadedly connected to the surface of the detection pipe 5031, one end of each of the two locking bolts 5032 is inserted into the surface of the detection end of the digital display electronic dial indicator 503, a roller frame 5033 is fixedly connected to one end of the detection pipe 5031, and a detection roller 5034 is fixedly installed on the inner wall of the roller frame 5033;
further, the detection tube 5031 is connected with the surface of the detection end of the digital display electronic dial indicator 503 through a locking bolt 5032, so that the detection roller 5034 can be adjusted to contact with the surface of the rubber roller according to the diameters of different rubber rollers, and a better detection effect can be achieved;
through setting up PLC controller 2, rubber roll clamping slewing mechanism and removal detection mechanism, when using, it rotates to wait to detect the rubber roll through driving motor 4 drive, drive digital display electronic amesdial 503 and detection gyro wheel 5034 motion through driving motor 5, carry out the ovality through digital display electronic amesdial 503 and detection gyro wheel 5034 to the surface of rubber roll and detect, then feed back to PLC controller 2, through the tolerance upper limit and the lower limit numerical value that set up in advance, automatic determination, automatic alarm, thereby solved current rubber roll and carried out ovality detection time measuring, mostly adopt artifical the detection, this kind of detection mode has intensity of labour big and detection efficiency low problem.
The working principle is as follows: during detection, a rubber roll to be detected is installed on the rubber roll clamping and rotating mechanism, and then the ovality of the surface of the rubber roll is detected through the moving detection mechanism;
the specific operation steps are as follows:
step one, inserting one end of a rubber roller needing to be detected into a rubber tube 404 on the inner wall of a bearing tube 403, then pulling out a clamping tube 402 from the inside of a fixed sleeve 401, inserting the inner walls of the clamping tube 402 and the rubber tube 404 inside the clamping tube 402 into the surface of the other end of the rubber roller, and simultaneously inserting the inner wall of the rubber tube 404 into the surfaces of the two ends of the rubber roller in an interference fit manner;
then, the position of the detection roller 5034 is adjusted by matching the locking bolt 5032 with the detection tube 5031, and after the surface of the detection roller 5034 is contacted with the surface of the rubber roller, the detection tube 5031 is inserted and locked with the detection end surface of the digital display electronic dial indicator 503 through the locking bolt 5032;
step two, the drive motor 4 and the drive motor 5 are started to work simultaneously through the PLC 2, the output shaft of the drive motor 4 drives the fixed sleeve 401 to rotate through a key and a key slot, and the fixed sleeve 401 drives the clamping tube 402, the rubber tube 404, the rubber roller and the bearing tube 403 to rotate;
an output shaft of the driving motor 5 drives the threaded rod 501 to rotate through a key and a key groove, and threads of the threaded rod 501 drive the threaded pipe 502 and the digital display electronic dial indicator 503 to move;
step three, when the driving motor 5 drives the threaded rod 501 to rotate, under the cooperation of the stop groove 101 and the stop block 102, the threaded pipe 502 drives the digital display electronic dial indicator 503 to do linear motion, the digital display electronic dial indicator 503 is contacted with the surface of the rubber roller through the surface of the detection roller 5034, the driving motor 4 drives the rubber roller to rotate, the ellipticity of the surface of the rubber roller is detected, the driving motor 5 drives the digital display electronic dial indicator 503 and the detection roller 5034 to move, the whole surface of the rubber roller is detected, and the detection result is fed back to the PLC 2;
and step four, after receiving the detection information, the PLC controller 2 automatically controls the alarm 3 to give an alarm when the tolerance exceeds the preset upper limit and lower limit of the tolerance.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. The utility model provides a rubber roll ovality check out test set, includes fixed riser (1), its characterized in that: the rubber roller clamping and rotating mechanism is composed of a driving motor (4), a fixed sleeve (401) with an output shaft of the driving motor (4) fixedly connected with a key groove through a key, a clamping pipe (402) with the inner wall of the fixed sleeve (401) in sliding connection, and a supporting pipe (403) with the surface of the fixed vertical plate (1) fixedly connected through a bearing seat;
the movement detection mechanism is composed of a driving motor (5), a threaded rod (501) with an output shaft of the driving motor (5) fixedly connected with a key groove through a key, a threaded pipe (502) with a threaded connection surface of the threaded rod (501), and a digital display electronic dial indicator (503) fixedly installed on the surface of the threaded pipe (502).
2. The rubber roller ovality detecting apparatus according to claim 1, characterized in that: driving motor (4) fixed mounting is on the surface of fixed riser (1), driving motor (4) pass through electric wire and PLC controller (2) electric connection, fixed spout (4011) have been seted up to the inner wall of fixed sleeve pipe (401), the inner wall sliding connection of spout (4011) has draw runner (4012).
3. The rubber roller ovality detecting apparatus according to claim 2, characterized in that: the surface of the slide bar (4012) is fixedly connected with the surface of the clamping pipe (402), and the inner wall of the clamping pipe (402) and the inner wall of the bearing pipe (403) are fixedly connected with a rubber pipe (404).
4. The rubber roller ovality detecting apparatus according to claim 1, characterized in that: the driving motor (5) is fixedly installed on the surface of the fixed vertical plate (1), and the driving motor (5) and the digital display electronic dial indicator (503) are electrically connected with the PLC (2) through electric wires.
5. The rubber roller ovality detecting apparatus according to claim 1, characterized in that: the threaded rod (501) is fixedly installed on the surface of the fixed vertical plate (1) through a bearing seat, and a stop groove (101) is fixedly formed in the surface of the fixed vertical plate (1).
6. The rubber roller ovality detecting apparatus according to claim 5, characterized in that: the inner wall of the stop groove (101) is connected with a stop block (102) in a sliding mode, and one end of the stop block (102) is fixedly connected with the surface of the threaded pipe (502).
7. The rubber roller ovality detecting apparatus according to claim 1, characterized in that: the detection end surface of the digital display electronic dial indicator (503) is connected with a detection tube (5031) in a sliding mode, the surface of the detection tube (5031) is connected with locking bolts (5032) in a threaded mode, one end of each of the two locking bolts (5032) is connected with the detection end surface of the digital display electronic dial indicator (503) in an inserting mode, one end of the detection tube (5031) is fixedly connected with a roller frame (5033), and a detection roller (5034) is fixedly installed on the inner wall of the roller frame (5033).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120886738.8U CN214792851U (en) | 2021-04-27 | 2021-04-27 | Rubber roller ovality detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120886738.8U CN214792851U (en) | 2021-04-27 | 2021-04-27 | Rubber roller ovality detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214792851U true CN214792851U (en) | 2021-11-19 |
Family
ID=78688985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120886738.8U Expired - Fee Related CN214792851U (en) | 2021-04-27 | 2021-04-27 | Rubber roller ovality detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214792851U (en) |
-
2021
- 2021-04-27 CN CN202120886738.8U patent/CN214792851U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211119 |