CN210374852U

CN210374852U - Utensil is examined to casting reel grooving

Info

Publication number: CN210374852U
Application number: CN201921112941.9U
Authority: CN
Inventors: 耿仁山; 冯昌磊
Original assignee: Pizhou Chengding Machinery Equipment Co ltd
Current assignee: Pizhou Chengding Machinery Equipment Co ltd
Priority date: 2019-07-16
Filing date: 2019-07-16
Publication date: 2020-04-21
Anticipated expiration: 2029-07-16

Abstract

The utility model relates to a hoist engine technical field specifically is an utensil is examined to casting reel grooving, the on-line screen storage device comprises a base, there is the fixed bolster on the right side of base through bolt fixed mounting, and the left side of base has the guide rail through bolt fixed mounting, slidable mounting has the removal support on the guide rail, install the casting reel through the bearing between removal support and the fixed bolster. The beneficial effects are that: the device can utilize the pressure signal that pressure sensor detected to judge whether the grooving is defective, does not need the manual work to adjust in addition and only needs the drive through driving motor to accomplish the process of whole detections, and the device can also come the different grooving of adaptation through the cambered surface rolling element of changing different sizes, the casting cylinder of the different length of effectual adaptation and diameter simultaneously also to the effectual general type and the ease used that have improved the detection.

Description

Utensil is examined to casting reel grooving

Technical Field

The utility model relates to a hoist engine technical field specifically is an utensil is examined to casting reel grooving.

Background

Casting reel mainly used installs and is used for receiving and releasing wire rope on the hoist engine, need set up corresponding grooving on the casting reel for wire rope carries out the densely covered sequencing and guide in order, but the casting reel rope groove probably produces dimensional change because local deformation in casting process, thereby surpass appointed standard and make wire rope be difficult to the exact entering grooving, wire rope sequencing confusion has been caused, consequently, need carry out the quality inspection to the grooving of casting reel, current detection mode mainly relies on the manual work to adopt vernier caliper and ruler cooperation inspection, the inefficiency of inspection and need consume a large amount of labours.

If the novel checking fixture capable of realizing rapid automatic checking is provided, the problems can be effectively solved, and a casting drum rope groove checking fixture is provided for the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an utensil is examined to casting reel grooving to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a casting drum rope groove detection tool comprises a base, wherein a fixed support is fixedly arranged on the right side of the base through a bolt, a guide rail is fixedly arranged on the left side of the base through a bolt, a movable support is slidably arranged on the guide rail, a casting drum is arranged between the movable support and the fixed support through a bearing, a screw rod driving motor used for driving the movable support to slide along the guide rail through a screw rod is arranged on the left side of the base through a bolt, a driving motor is fixedly arranged on the fixed support through a bolt, and the output end of the driving motor drives the casting drum;

a first guide sliding rod is fixedly installed at the front end of the base through a bolt, a first sliding seat is slidably installed on the first guide sliding rod, a second guide sliding rod is slidably installed on the first sliding seat, a connecting plate is fixedly installed at the front end of the second guide sliding rod through a bolt, a first adjusting screw rod is rotatably installed on the connecting plate, and the first adjusting screw rod and the first sliding seat are installed through threaded connection;

the tail end of the second guide sliding rod is fixedly provided with a second sliding seat through a bolt, the second sliding seat is fixedly provided with an installation plate through a bolt, the installation plate is fixedly provided with a third guide sliding rod through a bolt, the third guide sliding rod is provided with a third sliding seat in a sliding manner, the installation plate is rotatably provided with a third adjusting screw rod, and the third adjusting screw rod and the third sliding seat are installed through threaded connection;

the utility model discloses a casting reel, including the first sliding seat, the second sliding seat, the third sliding seat, the terminal end of first sliding seat is pegged graft and is installed the location slide bar, and the terminal integrated into one piece of location slide bar has the cooperation board, there is the assembly panel through bolt fixed mounting on the cooperation board, and the terminal rotation of assembly panel install with the last grooving complex cambered surface rolling element of casting reel, rotate on the cooperation board and install second adjusting screw, and second adjusting screw passes through the screw thread spiro union installation with the mounting panel, there is pressure sensor through screw fixed mounting on the mounting panel, and have the controller with external power source electric connection through screw fixed mounting on the first sliding seat, the controller passes through wire electric connection with lead screw driving motor, driving.

Preferably, the controller is a PLC device of type S7-200, and the pressure sensor is a piezoelectric load cell.

Preferably, the controller is electrically connected with a liquid crystal display screen and a buzzer, and the driving motor is a three-phase stepping motor.

Preferably, the guide rail is a T-shaped guide rail, and a sliding bearing matched with the first guide sliding rod is fixedly mounted on the first sliding seat.

Preferably, at least three pressure sensors are installed on the installation plate through screws, and the three pressure sensors are respectively used for detecting the heights of the left side, the bottom and the right side of the same rope groove arc line.

Compared with the prior art, the beneficial effects of the utility model are that:

the casting reel grooving inspection device of the utility model can judge whether the grooving has defects by utilizing the pressure signal detected by the pressure sensor, and the detection process does not need manual work to adjust the process that only needs to be completed by the drive of the driving motor, and the device can also come the grooving of adaptation difference through the cambered surface rolling element of changing different sizes, and the casting drum of different length and diameter of effectual adaptation also can be simultaneously, thereby the effectual general type and the usability that improve the detection have very high practical value.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is an assembly schematic diagram of the first sliding seat and the pressure sensor of the present invention.

In the figure: the device comprises a base 1, a first guide slide bar 2, a screw rod driving motor 3, a moving support 4, a casting reel 5, a driving motor 6, a fixed support 7, a second guide slide bar 8, a connecting plate 9, a controller 10, a first sliding seat 11, a first adjusting screw rod 12, a second sliding seat 13, a mounting plate 14, a third guide slide bar 15, a positioning slide bar 16, a second adjusting screw rod 17, a matching plate 18, a mounting plate 19, a cambered surface rolling body 20, a third sliding seat 21, a third adjusting screw rod 22, a pressure sensor 23 and a guide rail 24.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the technical scheme in the utility model, all other embodiments that ordinary skilled person in the art obtained under the prerequisite of not making the creative work all belong to the scope of the utility model protection.

Referring to fig. 1 to 2, the present invention provides a technical solution: a casting drum rope groove detection tool comprises a base 1, wherein a fixed support 7 is fixedly installed on the right side of the base 1 through a bolt, a guide rail 24 is fixedly installed on the left side of the base 1 through a bolt, a movable support 4 is slidably installed on the guide rail 24, a casting drum 5 is installed between the movable support 4 and the fixed support 7 through a bearing, a screw rod driving motor 3 used for driving the movable support 4 to slide along the guide rail 24 through a screw rod is installed on the left side of the base 1 through a bolt, a driving motor 6 is fixedly installed on the fixed support 7 through a bolt, and the output end of the driving motor 6 drives the casting drum 5;

a first guide slide bar 2 is fixedly installed at the front end of the base 1 through a bolt, a first slide seat 11 is slidably installed on the first guide slide bar 2, a second guide slide bar 8 is slidably installed on the first slide seat 11, a connecting plate 9 is fixedly installed at the front end of the second guide slide bar 8 through a bolt, a first adjusting screw 12 is rotatably installed on the connecting plate 9, and the first adjusting screw 12 and the first slide seat 11 are installed through threaded connection;

a second sliding seat 13 is fixedly arranged at the tail end of the second guide sliding rod 8 through a bolt, an installation plate 14 is fixedly arranged on the second sliding seat 13 through a bolt, a third guide sliding rod 15 is fixedly arranged on the installation plate 14 through a bolt, a third sliding seat 21 is slidably arranged on the third guide sliding rod 15, a third adjusting screw 22 is rotatably arranged on the installation plate 14, and the third adjusting screw 22 and the third sliding seat 21 are in threaded connection through threads;

a positioning slide rod 16 is inserted and mounted at the tail end of a third sliding seat 21, a matching plate 18 is integrally formed at the tail end of the positioning slide rod 16, an assembling plate 19 is fixedly mounted on the matching plate 18 through bolts, an arc rolling body 20 matched with a rope groove on a casting winding drum 5 is rotatably mounted at the tail end of the assembling plate 19, a second adjusting screw 17 is rotatably mounted on the matching plate 18, the second adjusting screw 17 and a mounting plate 14 are installed in a threaded connection mode through threads, a pressure sensor 23 is fixedly mounted on the mounting plate 14 through screws, a controller 10 electrically connected with an external power supply is fixedly mounted on a first sliding seat 11 through screws, and the controller 10 is electrically connected with a lead screw driving motor 3, a driving motor 6 and the pressure sensor 23 through leads respectively;

the controller 10 is an S7-200 type PLC device, the pressure sensors 23 are piezoelectric force measuring sensors, the controller 10 is electrically connected with a liquid crystal display screen and a buzzer, the driving motor 6 is a three-phase stepping motor, the guide rail 24 is a T-shaped guide rail, a sliding bearing matched with the first guide sliding rod 2 is fixedly mounted on the first sliding seat 11, at least three pressure sensors 23 are mounted on the mounting plate 14 through screws, and the three pressure sensors 23 are respectively used for detecting the heights of the left side, the bottom and the right side of the same rope groove arc line.

The working principle is as follows: the device can adapt to the casting reels with different sizes to detect the size of the rope groove, and mainly utilizes the pressure sensor 23 to detect the pressure parameter of the inner surface of the rope groove during detection, so that whether the precision of the inner surface of the rope groove reaches the standard or not is detected according to whether the pressure parameter changes within a specified range or not. When the device is used, firstly, a casting reel 5 is placed on a fixed support 7, a screw rod driving motor 3 is utilized to drive a movable support 4 to fix the casting reel through a bearing, then an assembly plate 19 is replaced by a model with a cambered rolling element 20 matched with a rope groove of the casting reel 5 at the tail end, the position of a second sliding seat 13 is adjusted through a first adjusting screw 12 at the moment, so that a pressure sensor 23 can just contact with the rope groove, then the position of the assembly plate 19 is adjusted through a second adjusting screw 17 and a third adjusting screw 22 to enable the cambered rolling element 20 to be matched with the rope groove, at the moment, only a driving motor 6 needs to be opened to enable the casting reel 5 to rotate slowly, at the moment, the side wall of the rope groove in the casting reel 5 drives the cambered rolling element 20 to move along the rope groove when rotating, and simultaneously drives a first sliding seat 11 to slide leftwards and rightwards along with the rotation of the casting reel, and pressure sensor 23 at this moment then can follow cambered surface rolling element 20 and traverse to the grooving inner wall to utilize pressure sensor 23 to carry out continuous detection to the pressure variation in the grooving, the pressure signal who detects compares with standard tolerance data after controller 10 handles, when surpassing the specified range record and utilize bee calling organ and liquid crystal display to report to the police, wait for manual handling. The device using-way is simple, can utilize the pressure signal that pressure sensor 23 detected to judge whether the grooving is defective, and do not need the manual work to adjust the process that only needs can accomplish whole detections through driving motor 6's drive in the testing process moreover, and the device can also come the different grooving of adaptation through the cambered surface rolling element 20 of changing different sizes, the casting cylinder 5 of the different length of effectual adaptation and diameter of while also, thereby the effectual general type and the ease of use who detects that have improved, have very high practical value.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a utensil is examined to casting reel grooving, includes base (1), its characterized in that: the casting device is characterized in that a fixed support (7) is fixedly mounted on the right side of the base (1) through a bolt, a guide rail (24) is fixedly mounted on the left side of the base (1) through a bolt, a movable support (4) is slidably mounted on the guide rail (24), a casting drum (5) is mounted between the movable support (4) and the fixed support (7) through a bearing, a screw rod driving motor (3) used for driving the movable support (4) to slide along the guide rail (24) through a screw rod is mounted on the left side of the base (1) through a bolt, a driving motor (6) is fixedly mounted on the fixed support (7) through a bolt, and the output end of the driving motor (6) drives the casting drum (5;

the front end of the base (1) is fixedly provided with a first guide slide bar (2) through a bolt, the first guide slide bar (2) is provided with a first slide seat (11) in a sliding manner, the first slide seat (11) is provided with a second guide slide bar (8) in a sliding manner, the front end of the second guide slide bar (8) is fixedly provided with a connecting plate (9) through a bolt, the connecting plate (9) is provided with a first adjusting screw rod (12) in a rotating manner, and the first adjusting screw rod (12) and the first slide seat (11) are installed through threaded connection;

the tail end of the second guide sliding rod (8) is fixedly provided with a second sliding seat (13) through a bolt, the second sliding seat (13) is fixedly provided with an installation plate (14) through a bolt, the installation plate (14) is fixedly provided with a third guide sliding rod (15) through a bolt, the third guide sliding rod (15) is provided with a third sliding seat (21) in a sliding manner, the installation plate (14) is provided with a third adjusting screw rod (22) in a rotating manner, and the third adjusting screw rod (22) and the third sliding seat (21) are installed through threaded connection;

the tail end of the third sliding seat (21) is provided with a positioning sliding rod (16) in an inserting mode, the tail end of the positioning sliding rod (16) is integrally formed with a matching plate (18), the matching plate (18) is fixedly provided with an assembling plate (19) through a bolt, and the tail end of the assembly plate (19) is rotatably provided with a cambered rolling body (20) matched with a rope groove on the casting winding drum (5), a second adjusting screw rod (17) is rotatably arranged on the matching plate (18), and the second adjusting screw (17) is installed with the mounting plate (14) through screw thread, a pressure sensor (23) is fixedly arranged on the mounting plate (14) through a screw, and a controller (10) electrically connected with an external power supply is fixedly arranged on the first sliding seat (11) through a screw, the controller (10) is electrically connected with the screw rod driving motor (3), the driving motor (6) and the pressure sensor (23) through leads.

2. The cast reel rope groove inspection device of claim 1, wherein: the controller (10) is an S7-200 PLC device, and the pressure sensor (23) is a piezoelectric force transducer.

3. The cast reel rope groove inspection device of claim 1, wherein: the controller (10) is electrically connected with a liquid crystal display screen and a buzzer, and the driving motor (6) is a three-phase stepping motor.

4. The cast reel rope groove inspection device of claim 1, wherein: the guide rail (24) is a T-shaped guide rail, and a sliding bearing matched with the first guide sliding rod (2) is fixedly installed on the first sliding seat (11).

5. The cast reel rope groove inspection device of claim 1, wherein: at least three pressure sensors (23) are installed on the installation plate (14) through screws, and the three pressure sensors (23) are respectively used for detecting the heights of the left side, the bottom and the right side of the same rope groove arc line.