CN214779107U

CN214779107U - Corner penetrating and stacking mechanism suitable for automatic photovoltaic aluminum profile machining equipment

Info

Publication number: CN214779107U
Application number: CN202120768146.6U
Authority: CN
Inventors: 刘海涛; 张志龙; 马国强
Original assignee: Taicang Wegoma Machinery Co ltd
Current assignee: Taicang Wegoma Machinery Co ltd
Priority date: 2021-04-15
Filing date: 2021-04-15
Publication date: 2021-11-19
Anticipated expiration: 2031-04-15

Abstract

The utility model discloses an angle code penetrating mechanism suitable for automatic processing equipment of photovoltaic aluminum profiles, which comprises a feeding component, wherein the feeding component comprises an angle code groove for loading an angle code piece; the angle pieces in the angle code groove are stacked in sequence in a horizontal type state to form a row; the corner code pieces which are orderly stacked are pushed into the conversion channel by the feeding assembly to fall down, guided to turn over and then fall down, and pushed into the end part of the frame material by the pushing assembly; the switching channel is configured as a flow channel which is communicated from top to bottom; the switching channel comprises an outlet and an inlet; the inlet is configured to be a through groove matched with the angle of the corner code piece placed in the feeding assembly; and the outlet is configured to be a through groove matched with the pushing direction of the corner code piece on the frame material. This structure is based on the design requirement of photovoltaic frame material automated processing production, to the automatic feeding characteristics of angle sign indicating number, the reasonable structure that angle sign indicating number spare autoloading and turn to the alignment has been realized to the conversion passageway that the design corresponds, has improved the automation ability of equipment, has played the promotion effect to equipment work efficiency moreover.

Description

Corner penetrating and stacking mechanism suitable for automatic photovoltaic aluminum profile machining equipment

Technical Field

The utility model relates to a photovoltaic aluminum alloy frame processing equipment field especially relates to a wear angle sign indicating number mechanism suitable for on photovoltaic aluminium alloy automatic processing equipment.

Background

In the production process of the photovoltaic module, after the cell, the glass, the EVA adhesive film and the TPT back plate are bonded and fused together under certain temperature, pressure and vacuum conditions, framing is required, namely, the cell and the glass module are surrounded and fixed by the aluminum alloy frame so as to protect the cell and the glass module.

The aluminum alloy frame is made of aluminum profiles, the aluminum profiles are cut firstly, and the cut aluminum profiles are conveyed to the corner brace penetrating equipment directly through the conveyor. Usually, the aluminum alloy frame is put together through the angle sign indicating number by 4 aluminium alloy, and when the processing factory of frame material supplied the goods to the equipment factory, the short frame need penetrate the angle sign indicating number and through riveting point pressfitting together, and the long frame does not have the angle sign indicating number, but need dash in advance the riveting point, and the equipment factory inserts the angle sign indicating number with the long frame and can accomplish the group frame after putting into the panel. The tooth socket is designed on the corner connector, so that the corner connector and the frame cannot be loosened after being pressed through riveting points.

For example, chinese utility model patent "an automatic rubber coating wears steel sheet and wears angle sign indicating number device for processing aluminium alloy door and window," application number is 201210487820.9, it discloses the workstation, be equipped with two support bases of parallel arrangement on the workstation, all be equipped with a movable supporting seat in each end of two support bases, all be equipped with two fixed support seats that are located two movable supporting seat inboards on each support base, slope side one side at every fixed support seat all is equipped with a rubber coating mechanism, be equipped with in proper order between the movable supporting seat of every support base with the one end and the fixed supporting seat and install the steel sheet mechanism and two sets of angle sign indicating number mechanisms of wearing in the support base outside side by side, movable supporting seat actuating mechanism, the air cylinder compresses tightly, rubber coating mechanism, wear steel sheet mechanism and wear angle sign indicating number mechanism and link to each other with controlling means respectively.

The utility model discloses a although also be used for the automation equipment that the section bar angle sign indicating number wore to establish, its angle sign indicating number piece is carried and is worn to establish the mode unreasonable. The corner connectors are vertically stacked, and those skilled in the art will appreciate that the corner connectors are thick and cannot be stacked neatly in the vertical direction, or are easily misaligned when entering a station. Moreover, the vertical stacking of corner connectors is a great limitation on the height of the equipment, and this arrangement causes limitation on the storage of corner connectors, which is highly unreasonable on automated production equipment. In addition, to full automated photovoltaic aluminum alloy processing lines, the angle sign indicating number is worn to establish the structure and need to produce the coordination with other process devices, and foretell structure is obviously difficult for combining, even produce structural grouping also be difficult to improve production efficiency from the coordination.

SUMMERY OF THE UTILITY MODEL

The technical scheme of the utility model is that: the utility model provides a wear angle sign indicating number mechanism suitable for on photovoltaic aluminium alloy automatic processing equipment, has solved on the photovoltaic aluminium alloy processing equipment, wears to establish and last the problem of work material to aluminum alloy frame angle sign indicating number.

What relate to in this scheme: the angle code penetrating mechanism suitable for the automatic photovoltaic aluminum profile processing equipment comprises a feeding assembly, wherein the feeding assembly comprises an angle code groove for loading an angle code piece; the angle pieces in the angle code groove are stacked in sequence in a horizontal type state to form a row;

the corner code pieces which are orderly stacked are pushed into the conversion channel by the feeding assembly to fall down, are guided to turn over and then fall down, and are pushed into the end part of the frame material by the pushing assembly. At present, the form of the feeding structure is diversified, and feeding modes such as those mentioned in the background art can also be applicable, but obviously affect processing or cause jamming. The other characteristic of this scheme lies in can guide its rotation angle when carrying the angle sign indicating number piece through the conversion passageway to reach suitable processing angle. Because the corner brace is generally right-angled, it is difficult to ensure its placement angle during transport. Therefore, the problem can be solved by switching the channels. In addition, the conversion channel is set according to the contour dimension of the standard corner code piece, so that the corner code piece can be screened to a certain extent, and the defective workpiece in the surface is prevented from entering processing.

The switching channel is configured as a flow channel which is communicated from top to bottom; the switching channel comprises an outlet and an inlet; the inlet and outlet are respectively arranged on the plate-like member.

The inlet is configured to be a through groove matched with the angle of the corner code piece placed in the feeding assembly; the shape of the inlet is consistent with the outline of the placing position of the corner code piece in the feeding assembly, and the size of the inlet is slightly larger than the outline size of the corner code piece.

The outlet is configured as a through groove which is matched with the pushing direction of the corner code piece on the frame material; the shape of the outlet is consistent with the righting contour of the corner brace when the corner brace is installed, and the size ratio of the outlet is larger than the contour size of the corner brace.

Preferably, the transfer passage includes passage walls formed at contour positions corresponding to the inlet and the outlet to form a passage body angularly inverted in response to the movement of the self-falling body. In short, the channel wall between the inlet and the outlet is formed by a solid, can be a gradually changing continuous curved surface, and can also be formed by corresponding connecting parts at a plurality of key positions. That is, the basic channel wall can be formed by connecting the two ends of the profile at corresponding positions and connecting the profile at corresponding positions.

Preferably, the channel walls are formed by an array of cylindrical members, which are metal tubes or other tubular members.

Preferably, the inlet is provided with a positioning part, the positioning part comprises a right-angle surface, and the positioning part is positioned at the inner corner edge of the inlet to stop the displacement of the corner fastener. The material loading form can be regarded as that angle sign indicating number piece is pushed to location portion, and the right-angle side of location portion agrees with the interior angle of angle sign indicating number piece, therefore angle sign indicating number piece this is a right-angle form part, and is similar with the profile shape of angle sign indicating number piece, and when angle sign indicating number piece stayed the import top, smooth meeting fell from the import, perhaps because friction etc. produce the stagnation. Therefore, the push rod and the executing piece are arranged at the inlet, the push rod is positioned above the inlet, the push rod is driven by the executing piece, and the angle piece is pressed downwards from the upper side and smoothly pushed into the inlet so as to smoothly fall.

Preferably, the push-in module comprises a substrate and a baffle; between the base plate and the baffle plate there is formed a guide channel for the corner piece to be pushed in against the end of the frame material, which guide channel is, of course, located below the outlet opening. According to the above-mentioned switching channel, the corner brace has been switched to a right-angled position, in which case one of the right-angled sides must be co-directional with the base plate. Along with continuously falling, the end perpendicular to the base plate on the angle piece can touch the baffle, along with the angle piece gravity center falls into the guide channel, the angle piece is by vertical alignment. Therefore, the baffle plate collides with one end of the corner brace during the falling of the corner brace into the guide channel to change the corner brace from the transverse direction to the vertical direction.

Preferably, as the corner brace member rises, the baffle plate is driven by the actuating member and generates displacement for adjusting the width of the channel so as to stably clamp the corner brace member and ensure that the corner brace member is aligned with the penetrating position.

Preferably, the feeding assembly further comprises a plurality of corner stacking bins, the corner stacking bins are used for loading the corner stacking grooves, and the corner stacking bins are transversely and longitudinally displaced through the executing piece. Meanwhile, an executing piece is arranged in the corner code bin so as to push the corner code into the corner code groove when the corner code bin is in butt joint with the corner code groove.

The utility model has the advantages that:

1. this structure is based on the design requirement of photovoltaic frame material automated processing production, to the automatic feeding characteristics of angle sign indicating number, the reasonable structure that angle sign indicating number spare autoloading and turn to the alignment has been realized to the conversion passageway that the design corresponds, has improved the automation ability of equipment, has played the promotion effect to equipment work efficiency moreover.

2. The angle of the angle code piece is automatically adjusted in the moving process of the angle code piece, and the kinetic energy of the free falling of the angle code piece is combined with the gradually changed curved surface channel, so that the structure is simple and easy to implement, the effect is ideal, the matching structure is reasonable, and the integral maintenance is convenient.

Drawings

The invention will be further described with reference to the following drawings and examples:

fig. 1 is a perspective view of an angle-passing stacking mechanism suitable for automatic processing equipment of photovoltaic aluminum profiles;

FIG. 2 is a perspective view of the main structure of the corner connection mechanism of the present invention;

FIG. 3 is a perspective view of a part of the structure of the feeding assembly of the corner connection mechanism of the present invention;

FIG. 4 is a structural diagram of a conversion channel of the corner connection mechanism of the present invention;

FIG. 5 is a schematic view of the working state of the corner brace passing mechanism of the present invention;

wherein, 1, a feeding component; 11. an angle code groove; 12. a push block; 13. a rodless cylinder; 14. a transverse electric cylinder; 15. corner stacking bins; 2. a conversion component; 21. converting a channel; 211. an upper end plate; 212. a lower end plate; 213. an inlet; 214. an outlet; 22. (ii) a 23. An outer plate; 24. a push rod; 25. a positioning part; 26. a push rod cylinder; 3. pushing the assembly in; 31. a substrate; 32. a baffle plate; 33. a baffle cylinder; 34. pushing out the cylinder; 4. clamping a jig; 41. fine-tuning a positioning part; 411. a first positioning block; 412. a second positioning block; 413. a screw; 414. a guide shaft; 42. and (5) clamping the cylinder.

Detailed Description

Example 1:

the utility model provides a wear angle sign indicating number mechanism suitable for on photovoltaic aluminium alloy automatic processing equipment, includes material loading subassembly 1, conversion passageway 21 and pushes away subassembly 3. As shown in FIG. 1, the corner code pieces stacked in order are pushed into the conversion channel 21 by the feeding assembly 1, fall, are guided to turn over and then fall, and are pushed into the end of the frame material by the pushing assembly 3. At present, the form of the feeding structure is diversified, and feeding modes such as those mentioned in the background art can also be applicable, but obviously affect processing or cause jamming.

The other characteristic of this scheme lies in can guide its rotation angle when carrying the angle sign indicating number piece through the conversion passageway to reach suitable processing angle. Because the corner brace is generally right-angled, it is difficult to ensure its placement angle during transport. Therefore, this problem can be solved by switching the channel 21. In addition, the conversion channel 21 is arranged according to the contour dimension of the standard corner code piece, so that the corner code piece can be screened to a certain extent, and the defective workpiece is prevented from entering processing.

Specifically, the switching passage 21 is configured as a flow passage that is communicated from top to bottom, the switching passage 21 includes an inlet 213 and an outlet 214, and the inlet 213 and the outlet 214 are respectively disposed on the plate-shaped member.

The inlet 213 is configured to be a through groove matched with the angle of the corner piece placed in the feeding assembly, the shape of the inlet 213 is consistent with the outline of the placing position of the corner piece in the feeding assembly, and the size of the inlet 213 is slightly larger than the outline size of the corner piece.

And the outlet 214 is configured to be a through groove matched with the pushing direction of the corner brace on the frame material, the shape of the outlet 214 is consistent with the righting contour of the corner brace during installation, and the size ratio of the outlet 214 is larger than the contour size of the corner brace.

The transfer passage 21 includes passage walls formed at contour positions corresponding to the inlet 213 and the outlet 214 to constitute a passage body angularly inverted with the movement of the self-falling body. Simply, the inlet 213 and the outlet 214 are formed by solid channel walls, which may be gradually continuous curves or may be formed for corresponding connections at several critical locations. That is, the basic channel wall can be formed by connecting the two ends of the profile at corresponding positions and connecting the profile at corresponding positions.

Example 2:

the utility model provides a wear angle ink recorder to construct suitable for on photovoltaic aluminium alloy automatic processing equipment, uses with the clamping tool cooperation of photovoltaic frame material.

The clamping fixture 4 includes a fine adjustment positioning portion 41 and an executing piece, the executing piece is a clamping cylinder 42 in this embodiment, a plane contacting the frame material is formed at the front end of a piston rod of the clamping cylinder 42, and the clamping cylinder 42 pushes the frame material to the fine adjustment positioning portion 41 to clamp the frame material in the width direction.

The fine adjustment positioning part 41 includes a first positioning block 411 and a second positioning block 412, the first positioning block 411 and the second positioning block 412 are assembled by guiding through a guide shaft 414, and the distance between the first positioning block 411 and the second positioning block 412 is adjusted through a screw 413. The purpose of the trimming positioning portion 41 is: when the section bar is changed, the front and back positions of the corner brace and the section bar or the front and back positions of the punching riveting point are changed, and the quick adjustment can be realized.

The corner penetrating stacking mechanism comprises a feeding assembly 1, a conversion assembly 2 and a pushing assembly 3.

The loading assembly 1 includes a channel for stacking corner members, in this embodiment a horizontally disposed corner channel 11. As shown in figure 2, the feeding assembly 1 is erected on a certain height by a section bar, the front end of the angle code groove 11 leads to the conversion assembly 2, the rear end of the angle code groove 11 is provided with a V-shaped push block 12, and the push block 12 is driven by a rodless cylinder 13 which pushes out along the direction of the angle code groove 11. The end face of the push block 12 is processed into a right-angle shape according to the angle surface of the angle piece, and the push block 12 can continuously push the angle pieces which are sequentially stacked to the conversion component 2 through the extension of the cylinder of the push block 12. Meanwhile, an inductive switch is structurally arranged and obtains a signal, the rodless cylinder 13 releases pressure, and the pressure of the front cavity and the rear cavity of the rodless cylinder 13 is balanced through a middle through valve.

In the present embodiment, as shown in fig. 3, in order to further obtain the loading capacity, the angular code groove 11 is pushed and pulled in the lateral direction by a lateral electric cylinder 14 and a guide rail that extend and contract perpendicularly thereto, and when the angular code member in the angular code groove 11 is used up, the angular code groove 11 is pushed out in the lateral direction to perform the additional loading. The three angle sign indicating number groove is a set of, place a set of angle sign indicating number spare in every angle sign indicating number groove 11, after first group angle sign indicating number spare is used up, horizontal electric jar 14 moves forward, change into second group angle sign indicating number groove and continue work, after second group angle sign indicating number spare is used up, horizontal electric jar 14 moves forward again, change into third group angle sign indicating number groove and continue work, when third group angle sign indicating number spare is used up, horizontal electric jar 14 moves backward one step, switch over to second group angle sign indicating number, switch over to first group angle sign indicating number again after second group angle sign indicating number is used up, the time of changing the angle sign indicating number storehouse has been practiced thrift to such mode of operation, also make the feed supplement can incessant feed supplement, exert its maximum efficiency.

The conversion assembly 2 comprises a conversion channel 21 and a plurality of actuators, the conversion channel 21 comprises an upper end plate 211 and a lower end plate 212; as shown in fig. 4, an inlet 213 is provided in the upper end plate 211 and an outlet 214 is provided in the lower end plate 212, with a channel wall formed between the two plates by the tubular member 22. As can be seen from the combination of the feeding assembly, the placement of the corner brace pieces is horizontal, and the shape of the corner brace pieces is similar to the shape of the sequential overlapping' > > >. And on the penetrating station, the corner brace piece is required to be in a state that one insertion end is aligned with the end part of the frame material. Thus, the switching channel 21 can function as a guide.

The corner brace pieces which are orderly stacked are pushed into an inlet 213 of the conversion channel 21 by the feeding assembly 1, fall to a standard position along with the free fall of the corner brace pieces after being guided and turned over, and finally are pushed into the end part of the frame material by the pushing assembly 3.

As shown in the drawing, the exterior of the switching channel 21 is covered with an outer plate 23, which can enclose the switching channel 21 for protection.

The corner brace does not enter the transfer passage 21 completely and autonomously during the transportation of the loading assembly 1. Therefore, the push rod 24 and the positioning portion 25 are also arranged at the inlet 213 of the switch passage 21.

The front end of the positioning portion 25 is a right-angled surface, and the positioning portion 25 is located at the inner corner edge of the inlet 213 to stop the displacement of the corner fastener. The loading form can be regarded as that the corner code piece is pushed to the positioning part, and the right-angle surface of the positioning part 25 is matched with the inner angle of the corner code piece, so that the corner code piece is a right-angle part, is similar to the outline shape of the corner code piece, and can smoothly fall from the inlet 213 when the corner code piece stays above the inlet 213, or can generate stagnation due to friction and the like. Therefore, a push rod 24 and a push rod cylinder 26 are arranged at the inlet 213, the push rod 24 is positioned above the inlet 213, the push rod 24 is driven by the push rod cylinder 26, and the angle brace is pushed into the inlet smoothly by pressing from the upper side so as to fall smoothly.

The corner piece falls from the outlet 214 of the conversion channel, the pushing assembly 3 is arranged at the outlet 214 of the conversion channel 21, and the pushing assembly 3 forms a guide channel for pushing the corner piece to align with the end part of the frame material by the base plate 31 and the baffle plate 32. Because the end of the corner brace perpendicular to the base plate 31 touches the baffle 32 as the corner brace falls, the corner brace is vertically aligned as the center of gravity of the corner brace falls into the guide channel. Thus, the baffle 32 hits one end of the corner brace during its fall into the guide channel to transition the corner brace from a lateral orientation to an upright orientation. The baffle 32 is pushed and pulled by a baffle cylinder 33 as a movable member, and the channel adjustment function is realized by adjusting the distance between the baffle 32 and the base plate 31. The width of the channel formed between the baffle 32 and the base plate 31 is slightly larger than the corner bridge by 0.1-0.2 mm.

After the corner connectors smoothly fall into the guide channels, the corner connectors can be pushed along the guide channels by another pushing cylinder 34 so as to push the corner connectors into the end portions of the frame materials along the guide channels.

Example 3

The utility model provides a wear angle sign indicating number mechanism suitable for on photovoltaic aluminium alloy automatic processing equipment, includes material loading subassembly 1, conversion passageway 21 and pushes away subassembly 3.

Specifically, the feeding assembly 1 comprises a corner code groove 11 for stacking corner code pieces. The front end of the angle code groove 11 leads to the conversion component 2, the rear end of the angle code groove 11 is provided with a V-shaped push block 12, and the push block 12 is driven by a rodless cylinder 13 which pushes out along the direction of the angle code groove 11.

The feeding assembly 1 further comprises a plurality of corner-lock bins 15, as shown in fig. 5, the corner-lock bins 15 are used for loading the corner-lock grooves 11, and the corner-lock bins 15 are transversely and longitudinally displaced by the actuating members. Meanwhile, an executing piece is arranged in the corner brace bin 15 to push the corner brace into the corner brace groove 11 when the corner brace bin 15 is butted with the corner brace groove 11.

The switching path 21 is configured as a flow path that is communicated from top to bottom, the switching path 21 includes an outlet 214 and an inlet 213, and the inlet 213 and the outlet 214 are respectively disposed on the plate-shaped member.

The embodiments of the present invention are merely illustrative for explaining the principles and effects of the present invention, and are not intended to limit the present invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical concepts of the present invention be covered by the claims of the present invention.

Claims

1. The angle code penetrating mechanism suitable for the automatic photovoltaic aluminum profile processing equipment comprises a feeding assembly, wherein the feeding assembly comprises an angle code groove for loading an angle code piece; the method is characterized in that: the angle pieces in the angle code groove are stacked in sequence in a horizontal type state to form a row;

the corner code pieces which are orderly stacked are pushed into the conversion channel by the feeding assembly to fall down, guided to turn over and then fall down, and pushed into the end part of the frame material by the pushing assembly;

the switching channel is configured as a flow channel which is communicated from top to bottom; the switching channel comprises an outlet and an inlet;

the inlet is configured to be matched with a through groove for placing an angle of the corner piece in the feeding assembly;

and the outlet is configured to be a through groove matched with the pushing direction of the corner code piece on the frame material.

2. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 1, is characterized in that: the conversion channel comprises channel walls, and the channel walls are formed at the contour positions of the inlet and the outlet to form a channel body which is angularly overturned along with the movement of the self-falling body.

3. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile machining equipment according to claim 2 is characterized in that: the channel walls are formed by an array of posts.

4. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 1, is characterized in that: a positioning part is arranged at the inlet; the positioning part is positioned at the inner corner edge of the inlet to stop the displacement of the corner fastener.

5. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 1, is characterized in that: a push rod and an executive component are arranged at the inlet; the push rod is positioned above the inlet to push the corner brace blocked at the inlet into the inlet.

6. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 1, is characterized in that: the push-in assembly comprises a substrate and a baffle plate; a guide channel for pushing the corner code piece into the end part of the frame material in alignment is formed between the base plate and the baffle plate; and the baffle collides with one end of the corner brace piece in the process that the corner brace piece falls into the guide channel so as to change the corner brace piece from the transverse direction to the vertical direction.

7. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 6, is characterized in that: the baffle is driven by the actuator and produces a displacement that adjusts the width of the channel.

8. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 1, is characterized in that: the feeding assembly comprises an angle stacking bin for placing angle stacking pieces; the angle code bin is lifted and transversely displaced by the executing piece.

9. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 8, is characterized in that: the angle code bin is shifted by an executing piece to be in butt joint with the angle code groove and then is loaded and switched.

10. The angle-penetrating code mechanism suitable for the automatic photovoltaic aluminum profile processing equipment according to claim 9, is characterized in that: the angle code bin comprises an executing piece used for pushing the angle code piece into the angle code groove.