CN214749838U - Visual inspection robot for cloth flaws - Google Patents
Visual inspection robot for cloth flaws Download PDFInfo
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- CN214749838U CN214749838U CN202120187559.5U CN202120187559U CN214749838U CN 214749838 U CN214749838 U CN 214749838U CN 202120187559 U CN202120187559 U CN 202120187559U CN 214749838 U CN214749838 U CN 214749838U
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- mechanical arm
- inspection robot
- cloth
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Abstract
The utility model discloses a cloth flaw vision inspection robot, which comprises an installation support, be provided with control box and track on the installing support, the track both sides are provided with the slide rail that can supply the control box to move above that, the inside actuating mechanism that is provided with of control box, actuating mechanism includes mounting plate and installs the band-type brake motor on mounting plate, band-type brake motor front end is provided with the gyro wheel that drives the motion of control box, gyro wheel and slide rail surface contact, the mounting plate below is provided with first arm, first arm front end is connected with the second arm, the connection of second arm front end is provided with vision acquisition mechanism, vision acquisition mechanism can follow the arc opening adjustment fixed position and the angle of mounting groove. The cooperation through above-mentioned mechanism is used, can replace the manual work completely and carry out the flaw and detect, through installing actuating mechanism additional for the camera, can realize making cloth and accomplish the back, in the rolling, the flaw detects the camera and can the side-to-side movement carry out the high accuracy and detect, has improved detection efficiency and degree of accuracy greatly.
Description
Technical Field
The utility model relates to a manufacturing product flaw check out test set, in particular to cloth flaw vision inspection robot.
Background
The visual inspection robot for the defects of the cloth is equipment for detecting whether the defects exist in finished cloth manufacturing products, the existing weaving machine of a weaving workshop can have certain quality defects in the process of weaving the cloth, the defects need to be immediately processed after appearing, the cloth which is not required to be woven is defective, the defects of missed detection and high cost are overcome because the defect detection work of the common weaving workshop is completed by a large amount of labor.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a cloth flaw vision inspection robot, can realize the unmanned operation that the high accuracy flaw detected.
The utility model provides a technical scheme that its technical problem adopted is: a visual inspection robot for cloth flaws comprises a mounting bracket, wherein a control box and a track are arranged on the mounting bracket, the two sides of the track are provided with slide rails on which the control box can move, the control box is internally provided with a driving mechanism, the driving mechanism comprises a mounting base plate and a band-type brake motor arranged on the mounting base plate, the front end of the band-type brake motor is provided with a roller driving the control box to move, the roller is contacted with the surface of the slide rail, a first mechanical arm is arranged below the mounting bottom plate, the front end of the first mechanical arm is provided with a mounting hole, the front end of the first mechanical arm is connected with a second mechanical arm through the mounting hole, the front end of the second mechanical arm is provided with an installation groove with an arc opening, the front end of the second mechanical arm is connected with a vision acquisition mechanism through the installation groove, the vision acquisition mechanism can adjust the fixed position and the angle along the arc-shaped opening of the mounting groove.
Further, the method comprises the following steps: the band-type brake motor is provided with a power connector, the mounting base plate is provided with a power support, the power support is provided with a power supply mechanism, the power connector is connected with the power supply mechanism through a wire, and an upper limiting mechanism, a lower limiting mechanism, a left limiting mechanism and a right limiting mechanism are arranged below four corners of the mounting base plate respectively and used for preventing the control box from deviating in the motion process.
Further, the method comprises the following steps: the vision acquisition mechanism is provided with a camera and a light source, a camera support and a light source support are arranged on two sides of the second mechanical arm respectively, and the camera and the light source are fixed on the camera support and the light source support respectively through screws.
Further, the method comprises the following steps: the control box is provided with discolour lamp and laser radar sensor along the both sides of track direction.
Further, the method comprises the following steps: and two ends of the track are respectively provided with a limiting baffle matched with the laser radar sensor for use, and two sides of the track are provided with sliding rails on which the control box can move.
Further, the method comprises the following steps: the upper limiting mechanism and the lower limiting mechanism are provided with mounting plates, upper limiting idler wheels and lower limiting idler wheels are arranged on the mounting plates, mounting blocks are arranged on the left limiting mechanism and the right limiting mechanism, the left limiting idler wheels and the right limiting idler wheels are arranged below the mounting blocks, the upper limiting idler wheels and the lower limiting idler wheels are attached to the upper surface and the lower surface of the slide rail, and the left limiting idler wheels and the right limiting idler wheels are attached to the outer side surface of the slide rail.
The utility model has the advantages that: can replace the manual work completely and carry out the flaw and detect, through installing servo drive additional for the camera, can realize making cloth and accomplish the back, in the rolling, the flaw detects the camera and can the side-to-side movement carry out the high accuracy and detect, has improved detection efficiency greatly.
Drawings
Fig. 1 is a schematic diagram of a visual inspection robot for cloth flaws.
Fig. 2 is an external schematic view of a main mechanism of the visual inspection robot for the cloth flaws.
Fig. 3 is a schematic view of a driving mechanism of a visual inspection robot for a cloth flaw.
Fig. 4 is a schematic view of a visual acquisition mechanism of the visual inspection robot for the defects of the cloth.
Fig. 5 is a schematic view of a motion limiting part of the cloth flaw vision inspection robot.
Labeled as:
mounting a bracket 1;
a control box 2, a color-changing lamp 21 and a laser radar sensor 22;
the track 3, a limit baffle 31 and a slide rail 32;
the device comprises a driving mechanism 4, an installation base plate 41, a roller 42, a power connector 43, an upper limiting mechanism 44, a lower limiting mechanism 44, an installation plate 441, an upper limiting roller 442, a lower limiting roller 443, a left limiting mechanism 45, an installation block 451, a left limiting roller 452, a right limiting roller 452, a power bracket 46, a power supply mechanism 461, a first mechanical arm 47, an installation hole 471, a second mechanical arm 48, an installation groove 481 and a band-type brake motor 49;
the vision acquisition mechanism 5, a camera support 51, a light source support 52, a camera 53 and a light source 54.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
A cloth flaw vision inspection robot as shown in figure 1, including installing support 1, its characterized in that: the mounting bracket 1 is provided with a control box 2 and a track 3, two sides of the track 3 are provided with slide rails 32 on which the control box 2 can move, a driving mechanism 4 is arranged inside the control box 2, the driving mechanism 4 comprises a mounting base plate 41 and a band-type brake motor 49 mounted on the mounting base plate 41, the front end of the band-type brake motor 49 is provided with a roller 42 for driving the control box 2 to move, the roller 42 is in surface contact with the slide rails 32, a first mechanical arm 47 is arranged below the mounting base plate 41, the front end of the first mechanical arm 47 is provided with a mounting hole 471, the front end of the first mechanical arm 47 is connected with a second mechanical arm 48 through the mounting hole 471, the front end of the second mechanical arm 48 is provided with an arc-shaped opening mounting groove 481, and the front end of the second mechanical arm 48 is connected with a vision collecting mechanism 5 through the mounting groove 481, the vision acquisition mechanism 5 can adjust the fixed position and angle along the arc-shaped opening of the mounting groove 481, when the machine starts to operate, the band-type brake motor 49 drives the roller 42 to rotate according to the setting, so as to drive the control box 2 to move left and right along the slide rail 32, the shot picture is transmitted to a processor by the vision acquisition mechanism 5 in the moving process to be detected in real time, when a defect is found, the machine stops, an alarm is given, an operator waits for the operator to go to the site to process, the angle of the second mechanical arm 48 and the angle of the vision acquisition mechanism 5 can be adjusted manually according to the production condition of the site, and most of use scenes can be met.
On the basis, be provided with power connector 43 on the band-type brake motor 49, be provided with power support 46 on the mounting plate 41, be provided with power supply mechanism 461 on the power support 46, power connector 43 with power supply mechanism 461 passes through the wire and connects, mounting plate 41 four corners below is provided with respectively prevents control box 2 takes place the upper and lower stop gear 44 of skew and controls stop gear 45 in the motion process, upper and lower stop gear 44 and control stop gear 45 can with the motion trail control of control box 2 is in on the track 3, guarantee that the position skew can not take place in its motion process.
On the basis, be provided with camera 53 and light source 54 on the vision acquisition mechanism 5, second arm 48 both sides are provided with camera support 51 and light source support 52 respectively, camera 53 and light source 54 pass through the screw fixation respectively on camera support 51 and the light source support 52 light source 54 is added beside camera 53, can realize not influencing the shooting picture of camera under dim environment, improves the precision that detects.
On the basis, control box 2 along the both sides of 3 directions on track are provided with discolour lamp 21 and laser radar sensor 22, discolour lamp 21 can indicate operating personnel current equipment state, can remind operating personnel to intervene when detecting the flaw, and laser radar is used for detecting whether to move to target in place, stops to continue to move after detecting to target in place to begin to turn back.
On the basis, two ends of the track 3 are respectively provided with a limit baffle 31 matched with the laser radar sensor 22 for use, two sides of the track 3 are provided with slide rails 32 on which the control box 2 can move, and after the laser radar sensor 22 receives a signal returned from the limit baffle 31, the controller calculates the distance between the two, and sets and controls the movement direction of the driving mechanism 4 according to a program.
In addition, the upper and lower limit mechanisms 44 are provided with a mounting plate 441, the mounting plate 441 is provided with an upper limit roller 442 and a lower limit roller 443, the left and right limit mechanisms 45 are provided with a mounting block 451, a left and right limit roller 452 is provided below the mounting block 451, the upper limit roller 442 and the lower limit roller 443 move along the upper and lower surfaces of the slide rail 32, the left and right limit rollers 452 move along the outer surface of the slide rail 32, the upper and lower limit mechanisms 44 are matched with the slide rail 32 so as to prevent vertical deviation when the driving mechanism 4 moves, and the left and right limit mechanisms 45 are matched with each other so as to prevent vertical deviation when the driving mechanism 4 moves.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a cloth flaw vision inspection robot, includes installing support (1), its characterized in that: the mounting bracket (1) is provided with a control box (2) and a track (3), two sides of the track (3) are provided with slide rails (32) on which the control box (2) can move, a driving mechanism (4) is arranged in the control box (2), the driving mechanism (4) comprises a mounting base plate (41) and a band-type brake motor (49) mounted on the mounting base plate (41), the front end of the band-type brake motor (49) is provided with a roller (42) for driving the control box (2) to move, and the roller (42) is in surface contact with the slide rails (32);
the mounting structure is characterized in that a first mechanical arm (47) is arranged below the mounting base plate (41), a mounting hole (471) is formed in the front end of the first mechanical arm (47), a second mechanical arm (48) is connected and arranged at the front end of the first mechanical arm (47) through the mounting hole (471), an arc-shaped opening mounting groove (481) is formed in the front end of the second mechanical arm (48), a vision acquisition mechanism (5) is connected and arranged at the front end of the second mechanical arm (48) through the mounting groove (481), and the fixing position and the angle of the vision acquisition mechanism (5) can be adjusted along the arc-shaped opening of the mounting groove (481).
2. The visual inspection robot of cloth defects of claim 1, wherein: be provided with power connector (43) on band-type brake motor (49), be provided with power support (46) on mounting plate (41), be provided with power supply mechanism (461) on power support (46), power connector (43) with power supply mechanism (461) pass through the wire and connect, mounting plate (41) four corners below is provided with respectively prevents control box (2) upper and lower stop gear (44) and control stop gear (45) that take place the skew in the motion process.
3. The visual inspection robot of cloth defects of claim 1, wherein: the vision acquisition mechanism (5) comprises a camera (53) and a light source (54), a camera support (51) and a light source support (52) are respectively arranged on two sides of the second mechanical arm (48), and the camera (53) and the light source (54) are respectively fixed on the camera support (51) and the light source support (52) through screws.
4. The visual inspection robot of cloth defects of claim 1, wherein: the control box (2) is provided with color-changing lamps (21) and laser radar sensors (22) along two sides of the track (3) in the direction.
5. The visual inspection robot of cloth defects of claim 4, wherein: and two ends of the track (3) are respectively provided with a limiting baffle (31) matched with the laser radar sensor (22) for use.
6. The visual inspection robot of cloth defects of claim 2, wherein: the upper and lower limiting mechanisms (44) are provided with mounting plates (441), the mounting plates (441) are provided with upper limiting rollers (442) and lower limiting rollers (443), the left and right limiting mechanisms (45) are provided with mounting blocks (451), left and right limiting rollers (452) are arranged below the mounting blocks (451), the upper limiting rollers (442) and the lower limiting rollers (443) move along the upper and lower surfaces of the sliding rail (32), and the left and right limiting rollers (452) move along the outer side surface of the sliding rail (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120187559.5U CN214749838U (en) | 2021-01-22 | 2021-01-22 | Visual inspection robot for cloth flaws |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120187559.5U CN214749838U (en) | 2021-01-22 | 2021-01-22 | Visual inspection robot for cloth flaws |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214749838U true CN214749838U (en) | 2021-11-16 |
Family
ID=78640910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120187559.5U Active CN214749838U (en) | 2021-01-22 | 2021-01-22 | Visual inspection robot for cloth flaws |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214749838U (en) |
-
2021
- 2021-01-22 CN CN202120187559.5U patent/CN214749838U/en active Active
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