CN214747790U

CN214747790U - Automatic change optical detection board

Info

Publication number: CN214747790U
Application number: CN202120756993.0U
Authority: CN
Inventors: 李昌华; 梁祖荣; 翁巨贤; 邹勇
Original assignee: Intelligent Automation Equipment Zhuhai Co Ltd
Current assignee: Intelligent Automation Equipment Zhuhai Co Ltd; Intelligent Automation Zhuhai Co Ltd
Priority date: 2021-04-14
Filing date: 2021-04-14
Publication date: 2021-11-16
Anticipated expiration: 2031-04-14

Abstract

The utility model aims at providing a simple structure detects the precision height, and automatic optical detection board that work efficiency is high. The utility model discloses a frame, 2D detection mechanism, 3D detection mechanism and revolving stage mechanism, 2D detection mechanism with 3D detection mechanism all sets up on the frame, revolving stage mechanism includes carousel, electric motor and a plurality of carrier, electric motor sets up on the frame, the carousel sets up electric motor's output, a plurality of the carrier is encircleed and is set up on the carousel, the test product that awaits measuring sets up on the carrier, work as the electric motor drive the carousel rotates the back, the carrier passes through in proper order 2D detection mechanism with 3D detection mechanism's sense terminal. The utility model discloses be applied to product detection technical field.

Description

Automatic change optical detection board

Technical Field

The utility model discloses be applied to the product and detect technical field, in particular to change optical detection board.

Background

In recent years, the technology is rapidly developed, various high-technology devices and high-technology instruments are permeated in the aspects of life of common people, the requirements of people on the devices and the instruments are higher and higher, and particularly in the aspects of the volume and the precision of products, the smaller the volume is, the higher the precision is, the more popular the equipment and the instruments are. The smaller the product volume, the higher the requirement for the core components inside the product, and the higher the tolerance of the core components. In the prior art, the overall dimension, the angle position and the like of a product are measured through equipment, and the dimensional tolerance of the product is ensured through sampling inspection or experimental measurement data. The equipment generally needs manual clamping, alignment, point taking, measurement, disassembly and other processes, has single function and low efficiency, is suitable for production and manufacturing of small-batch products, and can not meet the production requirements of large-batch and full-inspection high-precision products.

In the prior art, when the height of a product is measured, the product is fixed on a platform, a probe is manually or automatically lifted, and the height value of the product is obtained by calculating the difference of two measurement values; when the angle is measured, the high-definition measurement of the product is realized through a high-definition lens and a high-resolution CCD. However, the existing height measuring instrument and angle measuring instrument are mainly operated manually, and can only meet the test requirements of experiments or sampling, and if batch clamping, batch testing and simultaneous measurement of angles and heights are to be realized, the three points are difficult to be simultaneously ensured by the existing device. If an automatic optical detection machine table with simple structure, high detection precision and high working efficiency can be designed, the problems can be well solved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that overcome prior art not enough, provide a simple structure, it is high to detect the precision, the automatic optical detection board that work efficiency is high.

The utility model adopts the technical proposal that: the utility model discloses a frame, 2D detection mechanism, 3D detection mechanism and revolving stage mechanism, 2D detection mechanism with 3D detection mechanism all sets up on the frame, revolving stage mechanism includes carousel, electric motor and a plurality of carrier, electric motor sets up on the frame, the carousel sets up electric motor's output, a plurality of the carrier is encircleed and is set up on the carousel, the test product that awaits measuring sets up on the carrier, work as the electric motor drive the carousel rotates the back, the carrier passes through in proper order 2D detection mechanism with 3D detection mechanism's sense terminal.

It can be seen by above-mentioned scheme that, place the product that awaits measuring earlier on the carrier, then the drive electric motor drives the carousel rotates certain angle, the product that awaits measuring on the carrier rotates 2D detection mechanism's sense terminal carries out 2D and detects, accomplishes 2D and detects the back electric motor redriven the carousel rotates certain angle, the product that awaits measuring on the carrier rotates again 3D detection mechanism's sense terminal carries out 3D and detects, accomplishes 3D and detects the back electric motor redriven the carousel rotates certain angle, follows again at last take out the product that has accomplished the test in the carrier to place another product that awaits measuring on the carrier, continue to detect according to above-mentioned step, thereby realize the continuity test of product. Therefore, the utility model is not only simple in structure, degree of automation is high moreover, has improved the work efficiency of product widely, is applicable to the mass production test of mill to avoid artifical detection error rate, promoted the detection precision greatly, the reliability is high, and the practicality is strong.

Further, 2D detection mechanism includes supporting seat, X axle fine setting slip table, YZ axle fine setting slip table, CCD camera and light source, the vertical setting of supporting seat is in on the frame, YZ axle fine setting slip table sets up on the supporting seat, X axle fine setting slip table sets up the expansion end of YZ axle fine setting slip table, the CCD camera sets up the expansion end of X axle fine setting slip table, the light source sets up on the supporting seat and be located the below of CCD camera. Therefore, before product detection, the position of the CCD camera is adjusted to ensure that the CCD camera is accurately focused, and then the product is photographed and detected, wherein the CCD camera is subjected to sliding adjustment in the Y-axis direction and the Z-axis direction by manually adjusting the adjusting rod of the YZ-axis fine adjustment sliding table, and the CCD camera is subjected to sliding adjustment in the X-axis direction by manually adjusting the adjusting rod of the X-axis fine adjustment sliding table.

Further, 3D detection mechanism includes base, X axle straight line module and laser scanner, the base sets up on the frame, X axle straight line module sets up on the base, laser scanner sets up the expansion end of X axle straight line module. Therefore, before product detection, the position of the laser scanner is adjusted to ensure accurate alignment of the scanner of the laser scanner and a product, and then the size and the shape of the product are scanned and detected, wherein the X-axis linear module is driven to slide and adjust the laser scanner in the X-axis direction.

Further, the number of the carriers is four. Therefore, the four carriers are arranged on the turntable in a surrounding mode and are respectively positioned on a first station, a second station, a third station and a fourth station which do not change positions along with the rotation of the turntable.

Further, an automatic change optical detection board still includes quick-witted case and operating module, the frame 2D detection mechanism 3D detection mechanism and revolving stage mechanism all sets up in the machine incasement, operating module includes man-machine interface and display screen, man-machine interface with the display screen all sets up the leading flank of machine case, the display screen is located man-machine interface's top, 2D detection mechanism with 3D detection mechanism all with man-machine interface signal connection, 2D detection mechanism with 3D detection mechanism all with display screen signal connection. Therefore, the man-machine operation interface can control the 2D detection mechanism and the 3D detection mechanism to respectively carry out 2D and 3D detection on the product, and the shot product picture, the scanned product size and the scanned product shape can be displayed on the display screen.

Further, an air purifier is arranged at the top of the case. Therefore, the air purifier can adsorb, decompose or convert various air pollutants generated in the working process of equipment, so that the air cleanliness is effectively improved.

Furthermore, a heat dissipation port is formed in the left side face of the case. Therefore, the heat dissipation port facilitates heat dissipation of working equipment inside the case.

Furthermore, an alarm lamp is arranged at the top of the case. Therefore, when the detection machine table is abnormal in the working process, the alarm lamp can flash to play a role in alarming.

Drawings

Fig. 1 is a perspective view of the present invention;

fig. 2 is a perspective view of the cabinet.

Detailed Description

As shown in fig. 1 and 2, in this embodiment, the utility model discloses a frame 1, 2D detection mechanism, 3D detection mechanism and revolving stage mechanism, 2D detection mechanism with 3D detection mechanism all sets up on the frame 1, revolving stage mechanism includes carousel 2, electric motor 3 and four carriers 4, electric motor 3 sets up on the frame 1, carousel 2 sets up electric motor 3's output, four carrier 4 encircles the setting and is in on carousel 2, the test product setting that awaits measuring is in on the carrier 4, work as electric motor 3 drives carousel 2 rotates the back, carrier 4 passes through in proper order 2D detection mechanism with 3D detection mechanism's sense terminal.

In the present embodiment, the four carriers 4 are respectively located at the first station, the second station, the third station and the fourth station, which do not change their positions with the rotation of the turntable 2.

In this embodiment, 2D detection mechanism includes supporting seat 5, X axle fine setting slip table 6, YZ axle fine setting slip table 7, CCD camera 8 and light source 9, the vertical setting of supporting seat 5 is in on the frame 1, YZ axle fine setting slip table 7 sets up on the supporting seat 5, X axle fine setting slip table 6 sets up the expansion end of YZ axle fine setting slip table 7, CCD camera 8 sets up the expansion end of X axle fine setting slip table 6, light source 9 sets up on the supporting seat 5 and be located CCD camera 8's below. And the CCD camera 8 is positioned above the second station and can shoot and detect the product on the second station.

In this embodiment, the 3D detection mechanism includes base 10, X-axis straight line module 11 and laser scanner 12, base 10 sets up on the frame 1, X-axis straight line module 11 sets up on the base 10, laser scanner 12 sets up the expansion end of X-axis straight line module 11. The laser scanner 12 is located above the third station, and can scan and detect products on the third station.

In this embodiment, an automatic change optical detection board still includes quick-witted case 13 and operating module, frame 1 2D detection mechanism 3D detection mechanism and revolving stage mechanism all sets up in quick-witted case 13, operating module includes man-machine interface 14 and display screen 15, man-machine interface 14 with display screen 15 all sets up the leading flank of quick-witted case 13, display screen 15 is located man-machine interface 14's top, 2D detection mechanism with 3D detection mechanism all with man-machine interface 14 signal connection, 2D detection mechanism with 3D detection mechanism all with display screen 15 signal connection.

In this embodiment, an air cleaner 16 is disposed on the top of the cabinet 13.

In this embodiment, the left side surface of the housing 13 is provided with a heat dissipation port 17.

In this embodiment, a warning lamp 18 is provided on the top of the housing 13.

In this embodiment, the working principle of the present invention is as follows:

firstly, the No. 1 product is placed on the carrier 4 of the first station, then the electric motor 3 is driven, the turntable 2 rotates 90 degrees anticlockwise, the No. 1 product is rotated on the second station to carry out 2D detection, and meanwhile, an operator places the No. 2 product on the carrier of the first station.

After the 2D detection is completed to product No. 1, electric motor 3 drives again 2 anticlockwise rotations of carousel 90, make product No. 1 arrive and carry out 3D on station three and detect, 2D detects on product No. 2 reachs station two, and the operator places product No. 3 on carrier 4 of station one simultaneously.

After No. 1 product accomplished 2D and detected and No. 2 product accomplished 2D and detected, electric motor 3 drives again 2 anticlockwise rotations 90 of carousel make No. 1 product arrive on station four, No. 2 product arrives and carries out 3D and detect on station three, and No. 3 product arrives and carries out 2D and detect on station two, and the operator places No. 4 products on the carrier 4 of station one simultaneously.

After the product number 2 finishes 3D detection and the product number 3 finishes 2D detection, the electric motor 3 drives the turntable 2 again to rotate 90 degrees anticlockwise, so that the product number 2 arrives at the fourth station, the product number 3 arrives at the third station to perform 3D detection, the product number 4 arrives at the second station to perform 2D detection, and the product number 1 arrives at the first station, at the moment, the product number 1 which finishes all tests is taken out, and then the product number 5 is placed on the carrier 4 of the first station.

According to the operation, the tested products are taken out and the tested products are placed on the carrier 4 of the first station in sequence according to the circulation, so that the continuity detection of the products is realized, and the detection efficiency is greatly improved.

Claims

1. An automatic change optical detection board which characterized in that: it includes frame (1), 2D detection mechanism, 3D detection mechanism and revolving stage mechanism, 2D detection mechanism with 3D detection mechanism all sets up on frame (1), revolving stage mechanism includes carousel (2), electric motor (3) and a plurality of carrier (4), electric motor (3) set up on frame (1), carousel (2) set up the output of electric motor (3), a plurality of carrier (4) encircle to set up on carousel (2), the test product setting that awaits measuring is in on carrier (4), work as electric motor (3) drive carousel (2) rotate the back, carrier (4) pass through in proper order 2D detection mechanism with 3D detection mechanism's sense terminal.

2. The automated optical inspection machine of claim 1, further comprising: 2D detection mechanism includes supporting seat (5), X axle fine setting slip table (6), YZ axle fine setting slip table (7), CCD camera (8) and light source (9), the vertical setting of supporting seat (5) is in on frame (1), YZ axle fine setting slip table (7) set up on supporting seat (5), X axle fine setting slip table (6) set up the expansion end of YZ axle fine setting slip table (7), CCD camera (8) set up the expansion end of X axle fine setting slip table (6), light source (9) set up on supporting seat (5) and be located the below of CCD camera (8).

3. The automated optical inspection machine of claim 1, further comprising: 3D detection mechanism includes base (10), X axle straight line module (11) and laser scanner (12), base (10) set up on frame (1), X axle straight line module (11) set up on base (10), laser scanner (12) set up the expansion end of X axle straight line module (11).

4. The automated optical inspection machine of claim 1, further comprising: the number of the carriers (4) is four.

5. The automated optical inspection machine of claim 1, further comprising: the utility model provides an automatic change optical detection board still includes quick-witted case (13) and operating module, frame (1) 2D detection mechanism 3D detection mechanism and revolving stage mechanism all sets up in quick-witted case (13), operating module includes man-machine operation interface (14) and display screen (15), man-machine operation interface (14) with display screen (15) all set up the leading flank of machine case (13), display screen (15) are located the top of man-machine operation interface (14), 2D detection mechanism with 3D detection mechanism all with man-machine operation interface (14) signal connection, 2D detection mechanism with 3D detection mechanism all with display screen (15) signal connection.

6. The automated optical inspection machine of claim 5, wherein: an air purifier (16) is arranged at the top of the case (13).

7. The automated optical inspection machine of claim 5, wherein: and a heat dissipation port (17) is formed in the left side surface of the case (13).

8. The automated optical inspection machine of claim 5, wherein: and an alarm lamp (18) is arranged at the top of the case (13).