CN214744805U

CN214744805U - Full-automatic control equipment for stacker-reclaimer

Info

Publication number: CN214744805U
Application number: CN202120705269.5U
Authority: CN
Inventors: 陶媛; 房慧敏; 马明明; 孙博; 刘文洋; 李建莹
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-04-07
Filing date: 2021-04-07
Publication date: 2021-11-16
Anticipated expiration: 2031-04-07

Abstract

The utility model belongs to the technical field of automation equipment, in particular to a full automation control device for a stacker-reclaimer, which comprises a whole device, an L-shaped supporting block, a damping base and a fixed foot, wherein the left side of the top of the L-shaped supporting block is fixedly connected with a limiting block, the two sides of the whole device are fixedly connected with the L-shaped supporting block, and the middle of the two sides of the whole device is embedded and connected with a heat dissipation filter screen which is trapezoidal from the overlooking angle, a supporting keel is arranged in the middle of the heat dissipation filter screen, the trapezoidal heat dissipation filter screen can effectively carry out the conflict sealing on a sealing rubber strip, when a user connects the whole device with the stacker for use, the whole device can carry out the stacking or the blanking by utilizing a control stacker with orderly safety protection systems arranged in the whole device, thereby causing no accidental injury to other people or other organisms due to automatic control, the safety protection of the device is embodied.

Description

Full-automatic control equipment for stacker-reclaimer

Technical Field

The utility model relates to an automation equipment technical field specifically is a full automated control equipment for stacker-reclaimer.

Background

At present, piling and taking of bulk materials in iron and steel and mine enterprises are completed by adopting a piling and taking machine, the piling and taking machines of most enterprises in China complete operation tasks by adopting manual operation, the labor intensity is high, the working time is long, the bulk material piling and taking often causes high dust pollution, great damage is caused to physical and mental health of operators working for a long time, the operation flow of the piling and taking machine is actually a fixed flow, partial height is removed in each operation, the position and other parameters are changed, the whole operation flow is consistent, and therefore automatic operation can be completely adopted.

The existing stacker-reclaimer can generate large and large vibration in use, so that the service life of the full-automatic control equipment installed on the stacker-reclaimer and used is greatly shortened due to the influence of the vibration, and meanwhile, the existing stacker-reclaimer can regularly operate due to automatic control during working, and can not perform special treatment on some emergency situations and special events in time during operation, thereby easily causing the occurrence of unreasonable consequences.

Therefore, how to design a full-automatic control device for a stacker-reclaimer becomes a problem to be solved currently.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full automation control equipment for stacker-reclaimer to the problem that does not possess safety protection system when solving the influence and the automatic control function that the stacker-reclaimer vibrations of proposing in the above-mentioned background art and can not effectively keep out the stacker-reclaimer vibrations.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic control device for a stacker-reclaimer comprises a device whole body, an L-shaped supporting block, a damping base and fixing feet, wherein a limiting block is fixedly connected to the left side of the top of the L-shaped supporting block, the L-shaped supporting block is fixedly connected to two sides of the device whole body, the damping base is fixedly connected to the bottom of the device whole body, the fixing feet are fixedly connected to two sides of the bottom end of the damping base, through holes are connected to two ends of the fixing feet in a penetrating manner, a control main board is fixedly connected to the inside of the device whole body, fixing pins are fixedly connected to the periphery of the control main board, a connecting block is fixedly connected to the inner side of a limiting sleeve head, a fastening bolt is connected to the middle of the connecting block in a penetrating manner, a movable connector is embedded into the left end of the fastening bolt, a contact block is fixedly connected to the left end of the movable connector, and a rubber sleeve is connected to the periphery of the middle of the damping base in a nested manner, the damping base is characterized in that first springs are fixedly connected to the periphery of the inner side of the damping base, limiting telescopic columns are movably connected to the middle of the inner side of each first spring, second springs are fixedly connected to the middle of the inner side of the damping base, linkage rods are movably connected to two sides of the bottom end of each second spring, sliders are movably connected to the bottom ends of the linkage rods, third springs are tightly attached to the peripheries of the sliders, sealing rubber strips are embedded and connected to the middle of two sides of the whole device, and limiting sleeve heads are connected to the periphery of the middle of each L-shaped supporting block in an embedded mode.

Preferably, the middle of the whole both sides of equipment embedding is connected with the heat dissipation filter screen, and the heat dissipation filter screen is trapezoidal from the angle of overlooking, and the centre of heat dissipation filter screen is provided with the support fossil fragments.

Preferably, the thermal imaging transmitter cooperates with PLC controller, transmission receiver, alarm controller and drive controller and uses jointly, constitutes the safety protection system, and thermal imaging transmitter and PLC controller, transmission receiver, alarm controller and drive controller all carry out electric connection through fixing on the control mainboard with the control mainboard as the medium.

Preferably, the first spring is used together with a spacing telescopic column in the middle of the inner side of the first spring, a second spring in the middle of the inner side of the damping base, linkage rods on two sides of the bottom end of the second spring, a sliding block at the bottom end of the linkage rods and a third spring on the periphery of the sliding block to form a damping mechanism, the telescopic columns are composed of three groups of telescopic rods, and a spacing clamping column is arranged at the top of the inner side of each telescopic rod.

Compared with the prior art, the beneficial effects of the utility model are that:

1. this a full automation control equipment for stacker-reclaimer, safety protection system when the user uses through being connected whole with the stacker of equipment, the equipment is whole can carry out the windrow or unloading through utilizing the orderly control stacker of safety protection system who sets up in inside to make can not cause the accidental injury because of automatic control to other people or other biology, embodied the device's safety protection nature.

2. This a full automated control equipment for stacker-reclaimer, damper can effectually offset external vibration power through the setting of three internal supporting spring of group to make external vibration power can't pass to for the holistic inside of equipment through the damper that sets up in the middle of the vibration damping mount, and then make each item electronic control component that the whole inside of equipment set up can more steady fix and operate in the holistic inside of equipment.

Drawings

FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;

FIG. 2 is a schematic view of the overall top-view cross-sectional structure of the apparatus of the present invention;

FIG. 3 is an enlarged schematic view of the structure at the position A of the present invention;

FIG. 4 is a schematic view of the front cross-sectional structure of the shock absorbing base of the present invention;

fig. 5 is a schematic structural view of the safety protection system of the present invention.

The labels in the figure are: 1. integrating equipment; 2. a heat dissipation filter screen; 3. a limiting block; 4. an L-shaped support block; 5. a limiting sleeve head; 6. a damping mount; 7. a fixing leg; 8. a through hole; 9. a control main board; 10. fixing the pins; 11. connecting blocks; 12. fastening a bolt; 13. a movable joint; 14. a contact block; 15. a rubber sleeve; 16. a first spring; 17. limiting the telescopic column; 18. a second spring; 19. a linkage rod; 20. a slider; 21. a third spring; 22. sealing rubber strips; 23. a thermal imaging transmitter; 24. a PLC controller; 25. a transmission receiver; 26. an alarm controller; 27. a drive controller.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a full-automatic control device for a stacker-reclaimer comprises a device whole body 1, L-shaped supporting blocks 4, a damping base 6 and fixing feet 7, wherein the left side of the top of each L-shaped supporting block 4 is fixedly connected with a limiting block 3, the two sides of the device whole body 1 are fixedly connected with the L-shaped supporting blocks 4, the bottom of the device whole body 1 is fixedly connected with the damping base 6, the two sides of the bottom of the damping base 6 are fixedly connected with the fixing feet 7, the two ends of each fixing foot 7 are connected with through holes 8 in a penetrating manner, the inside of the device whole body 1 is fixedly connected with a control main board 9, the periphery of the control main board 9 is fixedly connected with fixing pins 10, the inner side of a limiting sleeve head 5 is fixedly connected with a connecting block 11, the middle part of the connecting block 11 is connected with a fastening bolt 12 in a penetrating manner, the left end of the fastening bolt 12 is embedded and connected with a movable joint 13, the left end of the movable joint 13 is fixedly connected with a contact block 14, and the periphery of the damping base 6 is connected with a rubber sleeve 15 in a nesting manner, the inner side of the damping base 6 is fixedly connected with a first spring 16 all around, the inner side of the first spring 16 is movably connected with a limiting telescopic column 17 in the middle, the inner side of the damping base 6 is fixedly connected with a second spring 18 in the middle, two sides of the bottom end of the second spring 18 are movably connected with a linkage rod 19, the bottom end of the linkage rod 19 is movably connected with a sliding block 20, the periphery of the sliding block 20 is tightly attached with a third spring 21, the two sides of the whole equipment 1 are connected with sealing rubber strips 22 in an embedded mode, and the middle periphery of the L-shaped supporting block 4 is connected with a limiting sleeve head 5 in an embedded mode.

Preferably, the embedding is connected with heat dissipation filter screen 2 in the middle of the whole 1 both sides of equipment, heat dissipation filter screen 2 is trapezoidal from the angle of overlooking, and the centre of heat dissipation filter screen 2 is provided with the support fossil fragments, the support fossil fragments that set up in the middle of the heat dissipation filter screen 2 can support the conflict thrust of fixed conflict mechanism, thereby make the left end holding surface of heat dissipation filter screen 2 can be better place the joint strip 22 in the middle of the whole 1 both sides of equipment to the embedding and contradict, and then make joint strip 22 can be better carry out sealing process to the gap of the whole 1 junction of heat dissipation filter screen 2 and equipment.

Preferably, the thermal imaging transmitter 23 cooperates with the PLC controller 24, the transmission receiver 25, the alarm controller 26 and the driving controller 27 to form a safety protection system, and the thermal imaging transmitter 23, the PLC controller 24, the transmission receiver 25, the alarm controller 26 and the driving controller 27 are electrically connected by being fixed on the control main board 9 by taking the control main board 9 as a medium, when a user connects with the stacker by using the apparatus whole 1 and automatically controls the stacker to operate, the safety protection system inside the apparatus whole 1 can sample the space at the bottom end by the thermal imaging camera installed at the top end of the discharging hopper, during sampling, the thermal imaging camera transmits the sampling result to the thermal imaging transmitter 23 in real time through a transmission wire, when the thermal imaging transmitter 23 receives the information, the information is transmitted to the PLC controller 24 through the transmission receiver 25, when the information transmitted by the thermal imaging transmitter 23 is that no person or other creature exists in the blanking hopper (the thermal imaging camera can shoot the heat of the emitted person or other creature), the PLC controller 24 can control the driving controller 27 to control the stacker to perform blanking operation, otherwise, when the information transmitted by the thermal imaging transmitter 23 is that a person or other creature exists at the bottom end of the blanking hopper, the PLC controller 24 can control the driving controller 27 to stop operating and control the alarm controller 26 to control the loudspeaker to drive the person or other creature at the bottom end of the blanking hopper, by such an arrangement, when the user connects the device assembly 1 with the stacker for use, the device assembly 1 can perform stacking or blanking through the stacker controlled by orderly using the safety protection system arranged inside, so as to prevent accidental injury to other people or other creatures due to automatic control, the safety protection of the device is embodied.

Preferably, the first spring 16 cooperates with a limit telescopic column 17 in the middle of the inner side of the first spring 16, a second spring 18 in the middle of the inner side of the damping base 6, linkage rods 19 at two sides of the bottom end of the second spring 18, a slide block 20 at the bottom end of the linkage rod 19 and a third spring 21 at the periphery of the slide block 20 to form a damping mechanism, the telescopic column 17 comprises three groups of telescopic rods, a limit clamp column is arranged at the top of the inner side of each telescopic rod, when a user installs the whole equipment 1 on a material taking and stacking machine by using the fixing feet 7 and the through holes 8, when the material taking and stacking machine operates, vibration is generated, when the vibration is transmitted to the damping base 6, the first spring 16 in the damping mechanism arranged in the middle of the damping base 6 can effectively counteract the external vibration through the elasticity of the first spring (the first spring 16 takes the limit telescopic column 17 as a central point during damping, the limiting supporting column 17 has no supporting force on the top of the whole device 1, the limiting supporting column 17 is only used for limiting the working direction of the first spring 16), when the second spring 18 is also affected by the vibration force, the linkage rod 19 at the bottom end of the second spring 18 will move downward and tilt, when the linkage rod 19 moves downwards obliquely, the sliding block 20 is pushed to slide outwards (the two ends of the linkage rod 19 are connected through the bolt), the vibration force is effectively counteracted by the third spring 21 when the sliding block 20 moves towards the outside, the three groups of supporting springs in the damping mechanism can effectively counteract the external vibration force, so that the external vibration force can not be transmitted to the inside of the whole equipment 1 through the damping mechanism arranged in the middle of the damping base 6, therefore, various electronic control elements arranged in the whole equipment 1 can be more stably fixed in the whole equipment 1 for operation.

The working principle is as follows: at first, the support fossil fragments that set up in the middle of the heat dissipation filter screen 2 can support the conflict thrust of fixed conflict mechanism to make the left end holding surface of heat dissipation filter screen 2 can be better place the joint strip 22 in the middle of the whole 1 both sides of equipment to the embedding conflict, and then make the joint strip 22 can be better carry out sealing process to the gap of the whole 1 junction of heat dissipation filter screen 2 and equipment.

Then, when the user connects the whole device 1 with the stacker and automatically controls the stacker to operate, the safety protection system inside the whole device 1 can sample the space at the bottom end through the thermal imaging camera installed at the top end of the blanking hopper, during sampling, the thermal imaging camera can transmit the sampling result to the thermal imaging transmitter 23 in real time through the transmission wire, when the thermal imaging transmitter 23 receives the information, the information can be transmitted to the PLC controller 24 through the transmission receiver 25, when the information transmitted by the thermal imaging transmitter 23 is that the blanking hopper does not have people or other creatures (when the thermal imaging camera shoots the people or other creatures which emit heat), the PLC controller 24 can control the stacker to perform blanking operation through the control driving controller 27, otherwise, when the information transmitted by the thermal imaging transmitter 23 is that people or other creatures are at the bottom end of the blanking hopper, the PLC controller 24 controls the driving controller 27 to stop operating, and controls the alarm controller 26 to control the loudspeaker to drive people or other creatures at the bottom end of the blanking hopper, so that when a user connects the whole equipment 1 with a stacker for use, the whole equipment 1 can be stacked or discharged by utilizing the orderly control stacker of the safety protection system arranged inside, thereby preventing accidental injury to other people or other creatures due to automatic control, and embodying the safety protection performance of the device.

Finally, when a user installs the whole device 1 on the stacker crane by using the fixing pins 7 and the through holes 8, when the stacker crane operates, vibration is generated, when vibration force is transmitted to the shock absorption base 6, the first spring 16 in the shock absorption mechanism arranged in the middle of the shock absorption base 6 can effectively counteract the external vibration force through the self elastic force (the first spring 16 takes the limit telescopic column 17 as a central point during shock absorption, the limit telescopic column 17 does not have supporting force on the top of the whole device 1, the limit telescopic column 17 only aims at limiting the working direction of the first spring 16), when the second spring 18 is also influenced by the vibration force, the linkage rod 19 at the bottom end of the second spring 18 tilts downwards, and pushes the slider 20 to slide outwards when the linkage rod 19 tilts downwards (the two ends of the linkage rod 19 are connected through bolts), the effective vibration force is offset when the sliding block 20 moves towards the outer side due to the arrangement of the third spring 21, the external vibration force can be effectively offset by the arrangement of three groups of supporting springs in the damping mechanism, so that the external vibration force cannot be transmitted to the inside of the whole equipment 1 through the damping mechanism arranged in the middle of the damping base 6, and further various electronic control elements arranged inside the whole equipment 1 can be more stably fixed inside the whole equipment 1 to operate, and the working principle of the full-automatic control equipment for the stacker-reclaimer is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full automation control equipment for stacker-reclaimer, includes whole (1), L type supporting shoe (4), vibration damping mount (6) of equipment and fixed foot (7), its characterized in that: the device is characterized in that a limiting block (3) is fixedly connected to the left side of the top of the L-shaped supporting block (4), the L-shaped supporting block (4) is fixedly connected to two sides of the whole device body (1), a damping base (6) is fixedly connected to the bottom of the whole device body (1), fixing feet (7) are fixedly connected to two sides of the bottom end of the damping base (6), through holes (8) are connected to two ends of the fixing feet (7) in a penetrating manner, a control main board (9) is fixedly connected to the inside of the whole device body (1), fixing pins (10) are fixedly connected to the periphery of the control main board (9), a connecting block (11) is fixedly connected to the inner side of the limiting sleeve head (5), a fastening bolt (12) is connected to the middle of the connecting block (11) in a penetrating manner, a movable joint (13) is embedded into the left end of the fastening bolt (12), and a contact block (14) is fixedly connected to the left end of the movable joint (13), the middle periphery of the damping base (6) is connected with a rubber sleeve (15) in an embedded mode, the periphery of the inner side of the damping base (6) is fixedly connected with a first spring (16) in the surrounding mode, the middle of the inner side of the first spring (16) is movably connected with a limiting telescopic column (17), the middle of the inner side of the damping base (6) is fixedly connected with a second spring (18), two sides of the bottom end of the second spring (18) are movably connected with a linkage rod (19), the bottom end of the linkage rod (19) is movably connected with a sliding block (20), the periphery of the sliding block (20) is tightly attached with a third spring (21), sealing rubber strips (22) are embedded and connected in the middle of two sides of the whole equipment (1), the top of the control mainboard (9) is fixedly connected with a thermal imaging transmitter (23), and the middle of the control mainboard (9) is fixedly connected with a PLC (24), the bottom left side electric connection of PLC controller (24) has transmission receiver (25), the bottom right side electric connection of PLC controller (24) has alarm controller (26), the bottom fixedly connected with drive controller (27) of control mainboard (9).

2. A fully automated control device for stacker-reclaimers, according to claim 1, characterized in that: the middle periphery of the L-shaped supporting block (4) is connected with a limiting sleeve head (5) in a nesting mode.

3. A fully automated control device for stacker-reclaimers, according to claim 1, characterized in that: the middle of the two sides of the whole equipment (1) is embedded with a heat dissipation filter screen (2), the heat dissipation filter screen (2) is trapezoidal when viewed from the overlooking angle, and a support keel is arranged in the middle of the heat dissipation filter screen (2).

4. A fully automated control device for stacker-reclaimers, according to claim 1, characterized in that: thermal imaging transmitter (23) and PLC controller (24), transmission receiver (25), alarm controller (26) and drive controller (27) cooperate jointly and use, constitute the safety protection system, and thermal imaging transmitter (23) and PLC controller (24), transmission receiver (25), alarm controller (26) and drive controller (27) all carry out electric connection through fixing on control mainboard (9) with control mainboard (9) as the medium.

5. A fully automated control device for stacker-reclaimers, according to claim 1, characterized in that: first spring (16) and spacing flexible post (17) in the middle of first spring (16) inboard, second spring (18) in the middle of vibration damping mount (6) inboard, trace (19) of second spring (18) bottom both sides, slider (20) and slider (20) outlying third spring (21) of trace (19) bottom use jointly in coordination, constitute damper, and flexible post (17) comprise three groups of telescopic links altogether, and the inboard top of telescopic link is provided with spacing calorie of post.