CN214732399U - Shaft head forging production line - Google Patents
Shaft head forging production line Download PDFInfo
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- CN214732399U CN214732399U CN202120532188.XU CN202120532188U CN214732399U CN 214732399 U CN214732399 U CN 214732399U CN 202120532188 U CN202120532188 U CN 202120532188U CN 214732399 U CN214732399 U CN 214732399U
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- pressing wheel
- head forging
- induction heating
- baffle plate
- induction
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Abstract
The utility model discloses a shaft head forging production line, which comprises an automatic feeding device, a conveying assembly, a production beat control device and an induction furnace; the automatic feeding device is connected with the conveying assembly, and a production rhythm control device is arranged between the output end of the conveying assembly and the inlet of the induction furnace. Through setting up the spindle nose forging assembly line for spindle nose production process can be gone on by the automation, thereby promotes production efficiency.
Description
Technical Field
The utility model relates to a spindle nose forges the field, concretely relates to spindle nose forges assembly line.
Background
In current spindle nose production line, mostly adopt workman manual operation to shift the spindle nose between each equipment, need heat when owing to the forging and pressing of spindle nose, the workman shifts the spindle nose part and is close to the raw materials of high temperature, causes accidents such as scald very easily. And along with the continuous improvement of human cost, use the workman to carry out spindle nose production and need a large amount of skilled workman, so not only improved the cost of spindle nose product, reduced the competitive advantage of product on the market, manual production's efficiency is lower simultaneously, can't satisfy the production prescription requirement of big batch product.
In view of the above, the present inventors have made extensive studies on the above-mentioned drawbacks of the prior art, and have made this invention.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a spindle nose forges assembly line, the automatic production of accomplishing the spindle nose that it has improves production efficiency, reduction in production cost's characteristics.
In order to achieve the above purpose, the solution of the present invention is:
a shaft head forging production line comprises an automatic feeding device, a conveying assembly, a production beat control device and an induction furnace; the automatic feeding device is connected with the conveying assembly, and a production rhythm control device is arranged between the output end of the conveying assembly and the inlet of the induction furnace.
Further, automatic feeding device includes stock chest, goes up flitch and fixed plate, go up the flitch with the fixed plate upper end all is provided with the inclined plane, it can be along the reciprocal lift of direction of height to go up the flitch.
Further, conveying assembly includes first baffle, second baffle and carries the chain, first baffle and second baffle are the V-arrangement and place, first baffle upper end with automatic feeding device's output is connected, carry the chain to be located the V-arrangement structure's that first baffle and second baffle constitute lowest.
Further, a third baffle corresponding to the automatic feeding device is arranged on the upper edge of the second baffle.
Furthermore, a first sensing assembly and a second sensing assembly which are arranged along the length direction of the conveying assembly at intervals are arranged on the first baffle and the second baffle.
Furthermore, the production beat control device comprises a fixed body, a lifting cylinder, a rotatable first upper pressing wheel, a rotatable first lower pressing wheel, a rotatable second upper pressing wheel and a rotatable second lower pressing wheel, wherein the lifting cylinder is fixedly arranged on the fixed body so as to drive the first upper pressing wheel and the second upper pressing wheel to move up and down; the first upper pressing wheel and the first lower pressing wheel are oppositely arranged, and the second upper pressing wheel and the second lower pressing wheel are oppositely arranged; when the steel billet is conveyed to the production beat control device, the first upper pressing wheel and the second upper pressing wheel abut against the upper part of the steel billet, and the first lower pressing wheel and the second lower pressing wheel abut against the lower part of the steel billet.
Furthermore, anti-skidding decorative patterns are arranged on the first upper pressing wheel, the first lower pressing wheel, the second upper pressing wheel and the second lower pressing wheel.
Further, the induction furnace includes first induction heating section, second induction heating section and the third induction heating section that sets gradually, first induction heating section with be provided with first clearance gap between the second induction heating section, the second induction section with be provided with the second between the third induction section and leave the clearance gap.
Further, the induction furnace is a medium frequency induction heating furnace.
Further, the shaft head forging production line further comprises a tempering device.
After the structure of the oil adding device is adopted, the utility model relates to a shaft head forging assembly line, it has following beneficial effect at least:
the steel billets are all operated by automatic equipment from feeding, conveying and heating, the cost of manual operation is greatly reduced, and the production efficiency of the whole spindle head forging production line is improved.
And secondly, by arranging the scale removing device, after the steel billet passes through a high-temperature environment, the outer surface of the steel billet is covered with scale cinder, after the steel billet enters an inner cavity through a track arranged in a water blasting device cylinder, liquid in the liquid filling cavity forms a water column through a water spray nozzle and is sprayed to the surface of the steel billet, and the scale cinder covered on the surface is washed, so that the scale cinder is conveniently removed.
And thirdly, automatically feeding the steel billets through an automatic feeding device and sequentially arranging the steel billets in a conveying assembly, wherein an upper pressing wheel and a lower pressing wheel of the production rhythm device clamp the steel billets and control the advancing speed of the steel billets, so that the steel billets are conveyed into the induction furnace according to the set production rhythm.
And fourthly, controlling the rotating speeds of the first upper pressing wheel, the first lower pressing wheel, the second upper pressing wheel and the second lower pressing wheel so as to control the rhythm of the billet entering the induction furnace. The first sensing assembly and the second sensing assembly detect the number of the steel billets on the conveying assembly, and the production beat control device can judge the number of the steel billets of the current conveying assembly according to whether the first sensing assembly and the second sensing assembly detect the steel billets or not, so that whether the automatic feeding device carries out feeding or not is controlled. The induction heating furnace is composed of a first induction heating section, a second induction heating section and a third induction heating section, and a space-reserving gap is arranged between the two induction heating sections. Through setting up the clearance of leaving the space, the outside cools off when the steel billet passes through, and inside still is hot, so behind the induction heating stove, the inside and outside difference in temperature of steel billet is less, is favorable to subsequent forging and pressing operation.
Compared with the prior art, the utility model discloses a set up the spindle nose and forge the assembly line for spindle nose production process can automize and go on, thereby promotes production efficiency.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the three-dimensional structure of the automatic feeding device of the present invention.
Fig. 3 is a schematic view of a partial structure of the present invention.
Fig. 4 is a schematic perspective view of the conveying assembly of the present invention.
Fig. 5 is a schematic view of the three-dimensional structure of the production cycle control device of the present invention.
Fig. 6 is a schematic perspective view of the tempering apparatus of the present invention.
In the figure:
a steel billet 100; a shaft head 200;
an automatic feeding device 1; a stock chest 11; a feeding plate 12; a fixed plate 13;
a conveying assembly 2; a first baffle plate 21; a first sensing component 211; a second shutter 22; a third baffle 221; a second sensing component 222; a conveying chain 23;
a tact control device 3; a fixed body 31; a lift cylinder 32; a first upper pinch roller 33; an anti-slip pattern 331; a first lower pinch roller 34; a second upper pinch roller 35; a second lower pinch roller 36;
an induction furnace 4; a first induction heating section 41; a first clearance gap 411; a second induction heating section 42; a second clearance gap 421; a third induction heating section 43;
and a tempering device 5.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.
As shown in fig. 1 to 6, which are a shaft head forging line according to the present invention, the shaft head forging line includes an automatic feeding device 1, a conveying assembly 2, a production cycle control device 3, and an induction furnace 4; the automatic feeding device 1 is connected with the conveying assembly 2, and a production rhythm control device 3 is arranged between the output end of the conveying assembly 2 and the inlet of the induction furnace 4.
Thus, the utility model relates to a shaft head forging assembly line, billet 100 all adopt automation equipment to operate from material loading, transport, heating, have reduced human operation's cost in a large number, have improved the production efficiency of whole piece shaft head forging assembly line.
Preferably, as shown in fig. 1 and 2, the automatic feeding device 1 includes a storage tank 11, a feeding plate 12 and a fixing plate 13, wherein the upper ends of the feeding plate 12 and the fixing plate 13 are provided with inclined surfaces, and the feeding plate 12 can be lifted and lowered back and forth along the height direction. Further, conveying assembly 2 includes first baffle 21, second baffle 22 and carries chain 23, first baffle 21 and second baffle 22 are the V-arrangement and place, first baffle 21 upper end with automatic feeding device 1's output is connected, carry chain 23 to be located the lowest of the V-arrangement structure that first baffle 21 and second baffle 22 constitute. Thus, the billet 100 is placed in the storage tank 11, and the billet 100 is lifted to the fixed plate 13 along with the lifting of the feeding plate 12, so that the multi-stage feeding plate 12 and the fixed plate 13 are provided to lift the billet 100 to the conveying assembly 2. The first baffle 21 and the second baffle 22 are V-shaped, so that the billets 100 can be conveniently positioned and arranged, the upper part of the conveying chain 23 contacts with the lower part of the billet 100, and the billet 100 is conveyed towards the induction furnace 4 along with the movement of the conveying chain 23.
Preferably, as shown in fig. 4, a third baffle 221 corresponding to the automatic feeding device 1 is disposed on an upper edge of the second baffle 22. The third baffle 221 reduces the possibility that the billet 100 falls to the ground by turning over the second baffle 22 when the billet 100 is transferred from the automatic loading device 1 to the transfer unit 2.
Preferably, as shown in fig. 3, the first baffle 21 and the second baffle 22 are provided with a first sensing assembly 211 and a second sensing assembly 222 which are arranged at intervals along the length direction of the conveying assembly 2. Further, as shown in fig. 5, the takt time control device 3 includes a fixed body 31, a lifting cylinder 32, a first rotatable upper pressing wheel 33, a first rotatable lower pressing wheel 34, a second rotatable upper pressing wheel 35, and a second rotatable lower pressing wheel 36, wherein the lifting cylinder 32 is fixedly mounted on the fixed body 31 to drive the first upper pressing wheel 33 and the second upper pressing wheel 35 to move up and down; the first upper pressing wheel 33 and the first lower pressing wheel 34 are oppositely arranged, and the second upper pressing wheel 35 and the second lower pressing wheel 36 are oppositely arranged; when the steel billet 100 is conveyed to the tact control device 3, the first upper pressing wheel 33 and the second upper pressing wheel 35 abut against the upper portion of the steel billet 100, and the first lower pressing wheel 34 and the second lower pressing wheel 36 abut against the lower portion of the steel billet 100. And anti-skid patterns 331 are arranged on the first upper pressing wheel 33, the first lower pressing wheel 34, the second upper pressing wheel 35 and the second lower pressing wheel 36.
Thus, by controlling the rotation speed of the first upper pressing wheel 33, the first lower pressing wheel 34, the second upper pressing wheel 35 and the second lower pressing wheel 36, the rhythm of the billet 100 entering the induction furnace 4 is controlled. The first sensing assembly 211 and the second sensing assembly 222 detect the number of the steel billets 100 on the conveying assembly 2, and the takt control device 3 can judge the number of the steel billets 100 of the current conveying assembly 2 according to whether the first sensing assembly 211 and the second sensing assembly 222 detect the steel billets 100, so as to control whether the automatic feeding device 1 carries out feeding.
Preferably, as shown in fig. 1, the induction furnace 4 includes a first induction heating section 41, a second induction heating section 42 and a third induction heating section 43 which are sequentially arranged, a first space-reserving gap 411 is arranged between the first induction heating section 41 and the second induction heating section 42, and a second space-reserving gap 421 is arranged between the second induction section and the third induction section. The induction furnace 4 is composed of a first induction heating section 41, a second induction heating section 42 and a third induction heating section 43, and a clearance gap is arranged between the two induction heating sections. Through setting up the clearance of leaving the space, outside is cooled off when steel billet 100 process, and inside still is hot, so behind the induction heating stove, the inside and outside difference in temperature of steel billet 100 is less, is favorable to subsequent forging and pressing operation. Further, the induction furnace 4 is a medium frequency induction heating furnace.
Preferably, the spindle head forging line further comprises a tempering device 5. Furthermore, the tempering device 5 is a natural gas heating tempering device.
Compared with the prior art, the utility model discloses a set up the spindle nose and forge the assembly line for spindle nose 200 production process can automize and go on, thereby promotes production efficiency.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.
Claims (10)
1. A shaft head forging production line is characterized by comprising an automatic feeding device, a conveying assembly, a production beat control device and an induction furnace; the automatic feeding device is connected with the conveying assembly, and a production rhythm control device is arranged between the output end of the conveying assembly and the inlet of the induction furnace.
2. The spindle head forging line as recited in claim 1, wherein the automatic feeding device comprises a storage tank, a feeding plate and a fixing plate, inclined surfaces are arranged at upper ends of the feeding plate and the fixing plate, and the feeding plate can be lifted and lowered back and forth along a height direction.
3. The spindle head forging line as recited in claim 1, wherein the conveying assembly comprises a first baffle plate, a second baffle plate and a conveying chain, the first baffle plate and the second baffle plate are arranged in a V shape, the upper end of the first baffle plate is connected with the output end of the automatic feeding device, and the conveying chain is located at the lowest position of the V-shaped structure formed by the first baffle plate and the second baffle plate.
4. The spindle head forging line as recited in claim 3, wherein a third baffle corresponding to the automatic feeding device is disposed on an upper edge of the second baffle.
5. The spindle head forging line as recited in claim 3, wherein the first baffle plate and the second baffle plate are provided with first sensing assemblies and second sensing assemblies spaced apart along the length of the conveying assembly.
6. The spindle head forging line of claim 1, wherein the tact control device comprises a fixed body, a lifting cylinder, and a first rotatable upper press wheel, a first rotatable lower press wheel, a second rotatable upper press wheel, and a second rotatable lower press wheel, wherein the lifting cylinder is fixedly mounted on the fixed body to drive the first upper press wheel and the second upper press wheel to move up and down; the first upper pressing wheel and the first lower pressing wheel are oppositely arranged, and the second upper pressing wheel and the second lower pressing wheel are oppositely arranged; when the steel billet is conveyed to the production beat control device, the first upper pressing wheel and the second upper pressing wheel abut against the upper part of the steel billet, and the first lower pressing wheel and the second lower pressing wheel abut against the lower part of the steel billet.
7. The spindle head forging line of claim 6, wherein the first upper pinch roller, the first lower pinch roller, the second upper pinch roller and the second lower pinch roller are provided with anti-slip patterns.
8. The shaft head forging line of claim 1, wherein the induction furnace comprises a first induction heating section, a second induction heating section and a third induction heating section which are arranged in sequence, a first clearance gap is arranged between the first induction heating section and the second induction heating section, and a second clearance gap is arranged between the second induction section and the third induction section.
9. The spindle head forging line of claim 1, wherein the induction furnace is a medium frequency induction heating furnace.
10. The spindle head forging line of claim 1, further comprising a tempering device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120532188.XU CN214732399U (en) | 2021-03-15 | 2021-03-15 | Shaft head forging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120532188.XU CN214732399U (en) | 2021-03-15 | 2021-03-15 | Shaft head forging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214732399U true CN214732399U (en) | 2021-11-16 |
Family
ID=78593836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120532188.XU Active CN214732399U (en) | 2021-03-15 | 2021-03-15 | Shaft head forging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214732399U (en) |
-
2021
- 2021-03-15 CN CN202120532188.XU patent/CN214732399U/en active Active
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