CN214720081U - Numerical control hoop forming machine - Google Patents
Numerical control hoop forming machine Download PDFInfo
- Publication number
- CN214720081U CN214720081U CN202120641909.0U CN202120641909U CN214720081U CN 214720081 U CN214720081 U CN 214720081U CN 202120641909 U CN202120641909 U CN 202120641909U CN 214720081 U CN214720081 U CN 214720081U
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- China
- Prior art keywords
- punching
- feeding
- forming
- cutting
- numerical control
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004080 punching Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000005452 bending Methods 0.000 claims description 22
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 210000005069 ears Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Abstract
The utility model discloses a numerical control staple bolt make-up machine, including the material feeding unit, punch a hole cutting device, the forming device of arranging in proper order in the frame, material feeding unit includes drop feed mechanism, draws material levelling mechanism and the feeding mechanism of arranging in proper order, draws one side transmission of material levelling mechanism to be connected with the feeding motor, and the feeding motor is installed in the frame, and the feeding motor drive draws the material levelling mechanism to rotate; the feeding device, the punching and cutting device and the forming device are all electrically connected with the PLC, and the material belt is led out from the discharging mechanism and then sequentially enters the punching and cutting device and the forming device through the feeding mechanism, the material guiding and leveling mechanism and the feeding mechanism, so that the assembly line operation of discharging, feeding, punching and cutting and forming of the anchor ear is completed. The utility model discloses automatic feeding accomplishes the pipelining automatically, realizes intelligent production, and area is little, and application scope is wide, and production efficiency is high.
Description
Technical Field
The utility model relates to a staple bolt production facility technical field especially relates to a numerical control staple bolt make-up machine.
Background
At present, the hoop is a fastener which is commonly used in life and used for fixing one object to another object, the electric hoop is used in electric power engineering, the hoop is used for fixing the cross arm on a circular electric pole, and the cross arm can bear the tension and the tension of an electric wire.
The pipe gallery antidetonation staple bolt is the staple bolt usually and blocks the pipeline, then the staple bolt is fixed again on firm basic thing to fixed pipeline vibrations. Hoops such as electric hoops and anti-seismic hoops are usually formed by punching and pressing, and the shape of the hoops is formed by meshing and pressing an upper die and a lower die of a die, but the hoops are still manually placed in the process of placing a steel plate on the die at present,
there are the following disadvantages: 1. the placing position is inaccurate, and the lengths of the two sides of the hold hoop are not uniform after pressing, so that the batch arrangement of the hold hoop is influenced; 2. the pressure of the upper die on the steel plate is high, and the danger that the hand is injured by the upper die exists if the manual discharging is in error; 3. only one steel plate can be placed in each manual feeding, so that the efficiency is low; 4. the stamping noise is large, and the influence on the surrounding environment is caused; 5. the anchor ear manufacturing mold is high in cost, and at least 3 sets of molds for manufacturing the anchor ears are manufactured.
Therefore, a need exists for a numerical control hoop forming mechanism that solves the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a numerical control staple bolt make-up machine solves current staple bolt make-up machine preparation staple bolt problem with high costs, low in production efficiency, the security is poor.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to a numerical control staple bolt make-up machine, including material feeding unit, the cutting device that punches a hole, the forming device that arranges in proper order in the frame, material feeding unit includes drop feed mechanism, draws material levelling mechanism and the feeding mechanism that arranges in proper order, one side transmission of drawing material levelling mechanism is connected with the feeding motor, the feeding motor is installed in the frame, and the feeding motor drive draw material levelling mechanism to rotate; the feeding device, the punching and cutting device and the forming device are all electrically connected with the PLC, and the material belt is led out from the discharging mechanism and then sequentially enters the punching and cutting device and the forming device through the feeding mechanism, the material guiding and leveling mechanism and the feeding mechanism, so that the assembly line operation of discharging, feeding, punching and cutting and forming of the anchor ear is completed.
Furthermore, the material guiding and leveling mechanism comprises two rows of material guiding rollers, and the upper row and the lower row of material guiding rollers are arranged in a staggered mode.
Furthermore, the punching and cutting device comprises an upper fixing plate, a lower fixing plate, a punching punch and a cutting punch, wherein the punching punch and the cutting punch are installed on the upper fixing plate, a punching platform is detachably installed on the lower fixing plate, and blanking holes corresponding to the punching punch and the cutting punch are formed in the punching platform.
Furthermore, a hydraulic oil cylinder is arranged on the punching and cutting device and drives the upper fixing plate to move up and down.
Furthermore, the punching punch heads are arranged in two numbers, the cutting punch head is arranged in one number, and the punching punch heads are symmetrically arranged on two sides of the cutting punch head.
Furthermore, the forming device comprises a bending mechanism and a forming platform, the bending mechanism is installed on the forming platform, and the forming platform is movably installed on the rack through a guide rail.
Furthermore, the bending mechanism comprises a rotary die and a fixed die, the rotary die and the fixed die are coaxially fixed on a first gear, the first gear is meshed with a second gear, and a forming motor drives the second gear to drive the first gear to rotate so as to realize bending operation.
Further, the forming platform is driven by an air cylinder to move along the guide rail.
Further, the rotating die and the fixed die are arranged in various structures, including circular, square and trapezoidal, and the hoops forming different structures select the corresponding rotating die and the corresponding fixed die.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model discloses an automatic feeding replaces artifical material loading, can keep the material loading position stable accurate, improves product quality, also avoids the in-process of suppression steel sheet to cause the injury to the human body, and the security is strong.
The utility model discloses a punching press cutting device accessible intelligent control realizes punching a hole, cuts off, when realizing high-efficient operation, practices thrift area, reduces the cost.
The utility model discloses a forming mechanism can process shapes such as 95% electric power staple bolt, piping lane antidetonation staple bolt, and the mould is with low costs, numerical control automatic molding, and easy operation saves the manual work, and production efficiency is high, and the noise is low.
To sum up, the utility model discloses automatic feeding accomplishes the pipelining automatically, realizes intelligent production, and area is little, and application scope is wide, and production efficiency is high.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
Fig. 1 is a schematic view of the numerical control hoop forming machine of the present invention;
fig. 2 is a schematic structural view of the numerical control hoop forming machine of the present invention;
FIG. 3 is an enlarged view of FIG. 1 at A;
FIG. 4 is an enlarged view of FIG. 2 at B;
FIG. 5 is a schematic structural view of a first molding hoop;
FIG. 6 is a schematic structural view of a second molding hoop;
fig. 7 is a schematic structural view of a third forming hoop;
fig. 8 is a schematic structural view of a fourth forming hoop;
fig. 9 is a schematic structural view of a fifth forming hoop;
fig. 10 is a schematic structural view of a sixth forming hoop;
description of reference numerals: 1. a feeding device; 101. a discharging mechanism; 102. a feeding mechanism; 103. a material guiding and leveling mechanism; 104. a feed motor; 105. a feeding mechanism; 2. a punching and cutting device; 201. an upper fixing plate; 202. a lower fixing plate; 203. punching a punch; 204. cutting off the punch; 205. a punching stage; 206. a hydraulic cylinder; 3. a molding device; 301. a bending mechanism; 302. a forming platform; 303. a guide rail; 304. a molding motor; 3011. rotating the mold; 3012. fixing the mold; 3013. a first gear; 3014. a second gear; 4. and a frame.
Detailed Description
As shown in fig. 1 and 2, the punching and cutting device comprises a feeding device 1, a punching and cutting device 2 and a forming device 3 which are sequentially arranged on a rack 4, wherein the feeding device 1 comprises a material discharging mechanism 101, a feeding mechanism 102, a material guiding and leveling mechanism 103 and a feeding mechanism 105 which are sequentially arranged, one side of the material guiding and leveling mechanism 103 is in transmission connection with a feeding motor 104, the feeding motor 104 is installed on the rack 4, and the feeding motor 104 drives the material guiding and leveling mechanism 103 to rotate; the feeding device 1, the punching cutting device 2 and the forming device 3 are all electrically connected with the PLC, and the material belt is led out from the discharging mechanism 101 and then sequentially enters the punching cutting device 2 and the forming device 3 through the feeding mechanism 102, the material guiding leveling mechanism 103 and the feeding mechanism 105, so that the assembly line operation of discharging, feeding, punching cutting and forming hoops is completed.
The automatic feeding of this embodiment to accomplish automatic punching a hole, shaping through controlling means, cut off assembly line operation.
Specifically, referring to fig. 2, the material guiding and leveling mechanism 103 includes two rows of material guiding rollers, and the upper and lower rows of material guiding rollers are arranged in a staggered manner.
In the embodiment, the two rows of material guiding rollers of the material guiding and leveling mechanism are used for repeatedly and positively bending the plate while feeding, so that multiple original curvatures are gradually changed into a single curvature, and the plate is finally leveled.
Specifically, as shown in fig. 4, the punching and cutting device 2 includes an upper fixing plate 201, a lower fixing plate 202, a punching punch 203 and a cutting punch 204, the punching punch 203 and the cutting punch 204 are mounted on the upper fixing plate 201, a punching table 205 is detachably mounted on the lower fixing plate 202, and blanking holes corresponding to the punching punch 203 and the cutting punch 204 are provided on the punching table 205. The punching and cutting device 2 is also provided with a hydraulic oil cylinder 206, and the hydraulic oil cylinder 206 drives the upper fixing plate 201 to move up and down. The number of the punching punches 203 is two, the number of the cutting punches 204 is one, and the punching punches 203 are symmetrically arranged on both sides of the cutting punches 204.
In this embodiment, the blanking holes with different sizes are formed in the punching table 205, and the punching heads with different sizes are matched, so that the hoop with various sizes can be produced. When the device is used, the hydraulic oil cylinder 206 drives the upper fixing plate 201 to move downwards, so that the front end punching operation of the next hoop is completed while the rear end of the previous hoop is punched and cut off and formed.
Specifically, as shown in fig. 3, the forming device 3 includes a bending mechanism 301 and a forming platform 302, the bending mechanism 301 is mounted on the forming platform 302, and the forming platform 302 is movably mounted on the frame 4 through a guide rail 303. The bending mechanism 301 includes a rotary die 3011 and a fixed die 3012, the rotary die 3011 and the fixed die 3012 are coaxially fixed on a first gear 3013, the first gear 3013 is engaged with a second gear 3014, and the forming motor 304 drives the second gear 3014 to drive the first gear 3013 to rotate to implement the bending operation. The forming table 302 is moved along the guide rails 303 by means of pneumatic cylinder drives.
In this embodiment, when the bending mechanism 301 performs a bending operation, the cylinder drives the forming platform 302 to move left, so that the feed port of the fixed die 3012 is communicated with the discharge port of the punching and cutting device 2, the fixed die 3012 compresses the steel bar, and the bending operation is completed by rotating the rotary die 3011; after the bending operation is finished, the air cylinder drives the forming platform 302 to move to the right, so that the forming platform 302 is far away from a discharge hole of the punching and cutting device 2, the steel bar retreats at the moment, the punching and cutting device 2 performs cutting operation, and the formed steel bar automatically drops into a collecting box after being cut off.
Specifically, referring to fig. 5 to 10, the rotary die 3011 and the fixed die 3012 are arranged in various structures, including circular, square and trapezoidal, and the corresponding rotary die 3011 and fixed die 3012 are selected for forming the hoop with different structures.
The action process of the utility model is as follows:
firstly, coiled hoop raw materials are supplied through a discharging mechanism 101 arranged on one side of a frame 4, the raw materials are put into a feeding hole of a feeding device 1, a feeding mechanism 102 is precisely positioned, a feeding motor 104 drives a material guiding leveling mechanism 103 to convey the raw materials forwards and straighten the unreeled raw materials, and a feeding mechanism 105 guides the raw materials to a punching table 205 of a punching and cutting device 2.
The hydraulic cylinder 206 drives the upper fixing plate 201 to move downwards, so as to complete the punching operation of the first section of the raw material, and the raw material is conveyed to the forming device 3.
When the bending mechanism 301 performs bending operation, the cylinder drives the forming platform 302 to move left, so that a feed port of the fixed die 3012 is communicated with a discharge port of the punching and cutting device 2, the fixed die 3012 compresses the steel bar, and the bending operation is completed by rotating the rotary die 3011;
after the bending operation is finished, the air cylinder drives the forming platform 302 to move to the right, so that the forming platform 302 is far away from a discharge hole of the punching and cutting device 2, the steel bar retreats at the moment, the punching and cutting device 2 performs the rear end punching and cutting operation of the first hoop, the front end punching of the raw material of the second hoop is completed simultaneously, the processing of all the raw materials is completed in sequence, and the finished hoop automatically drops into a collecting box after being cut.
The utility model discloses. The blanking holes with different sizes are formed in the punching table 205, punches with different sizes are matched, and the rotary die 3011 and the fixed die 3012 which are of different structures are replaced, so that the hoop with various sizes can be suitable for production.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.
Claims (9)
1. The utility model provides a numerical control staple bolt make-up machine which characterized in that: the punching and leveling device comprises a feeding device (1), a punching and cutting device (2) and a forming device (3) which are sequentially distributed on a rack (4), wherein the feeding device (1) comprises a material discharging mechanism (101), a feeding mechanism (102), a material guiding and leveling mechanism (103) and a feeding mechanism (105) which are sequentially distributed, one side of the material guiding and leveling mechanism (103) is in transmission connection with a feeding motor (104), the feeding motor (104) is installed on the rack (4), and the feeding motor (104) drives the material guiding and leveling mechanism (103) to rotate; the feeding device (1), the punching cutting device (2) and the forming device (3) are all electrically connected with the PLC, the material belt is led out from the discharging mechanism (101) and then sequentially passes through the feeding mechanism (102), the material guiding leveling mechanism (103) and the feeding mechanism (105) to enter the punching cutting device (2) and the forming device (3), and therefore the assembly line operation of discharging, feeding, punching cutting and forming hoops is completed.
2. The numerical control hoop forming machine according to claim 1, characterized in that: the material guiding and leveling mechanism (103) comprises two rows of material guiding rollers, and the upper row and the lower row of material guiding rollers are arranged in a staggered mode.
3. The numerical control hoop forming machine according to claim 1, characterized in that: the punching and cutting device (2) comprises an upper fixing plate (201), a lower fixing plate (202), a punching punch (203) and a cutting punch (204), the punching punch (203) and the cutting punch (204) are installed on the upper fixing plate (201), a punching table (205) is detachably installed on the lower fixing plate (202), and blanking holes corresponding to the punching punch (203) and the cutting punch (204) are formed in the punching table (205).
4. The numerical control hoop forming machine according to claim 3, characterized in that: the punching and cutting device (2) is further provided with a hydraulic oil cylinder (206), and the hydraulic oil cylinder (206) drives the upper fixing plate (201) to move up and down.
5. The numerical control hoop forming machine according to claim 3, characterized in that: the number of the punching punches (203) is two, the number of the cutting punches (204) is one, and the punching punches (203) are symmetrically arranged on two sides of the cutting punches (204).
6. The numerical control hoop forming machine according to claim 1, characterized in that: the forming device (3) comprises a bending mechanism (301) and a forming platform (302), the bending mechanism (301) is installed on the forming platform (302), and the forming platform (302) is movably installed on the rack (4) through a guide rail (303).
7. The numerical control hoop forming machine according to claim 6, characterized in that: the bending mechanism (301) comprises a rotary die (3011) and a fixed die (3012), the rotary die (3011) and the fixed die (3012) are coaxially fixed on a first gear (3013), the first gear (3013) is meshed with a second gear (3014), and a forming motor (304) drives the second gear (3014) to drive the first gear (3013) to rotate so as to achieve bending operation.
8. The numerical control hoop forming machine according to claim 6, characterized in that: the forming platform (302) is driven by a cylinder to move along the guide rail (303).
9. The numerical control hoop forming machine according to claim 7, characterized in that: the rotary die (3011) and the fixed die (3012) are arranged in various structures, including circular, square and trapezoidal, and the corresponding rotary die (3011) and the fixed die (3012) are selected for forming the anchor ears with different structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120641909.0U CN214720081U (en) | 2021-03-30 | 2021-03-30 | Numerical control hoop forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120641909.0U CN214720081U (en) | 2021-03-30 | 2021-03-30 | Numerical control hoop forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214720081U true CN214720081U (en) | 2021-11-16 |
Family
ID=78598065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120641909.0U Expired - Fee Related CN214720081U (en) | 2021-03-30 | 2021-03-30 | Numerical control hoop forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214720081U (en) |
-
2021
- 2021-03-30 CN CN202120641909.0U patent/CN214720081U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211116 |