CN214719549U - Pipe fitting on-line measuring aligning device - Google Patents
Pipe fitting on-line measuring aligning device Download PDFInfo
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- CN214719549U CN214719549U CN202023147333.7U CN202023147333U CN214719549U CN 214719549 U CN214719549 U CN 214719549U CN 202023147333 U CN202023147333 U CN 202023147333U CN 214719549 U CN214719549 U CN 214719549U
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Abstract
A pipe fitting on-line detection straightening device comprises a three-axis frame, an equipment platform and a control console, wherein the three-axis frame comprises a vertical fixing frame, a horizontal moving frame and a vertical hydraulic cylinder, the bottom of the vertical hydraulic cylinder is vertically connected with a telescopic induction rod and a straightening die rod, straightening support frames which are vertically and symmetrically installed are arranged on the equipment platform on two sides of the bottom of the straightening die rod, two sides of the equipment platform are provided with symmetrical pipe fitting locking supports, one side of the equipment platform is provided with a vertical support rod, the top end of the support rod is provided with an infrared emission ball, the surface of the control console is provided with a touch control display screen and a control switch button, a tooling computer is arranged inside the control console, the tooling computer is respectively electrically connected with the three-axis frame, the telescopic induction rod and the infrared emission ball, the tooling computer controls the three-axis frame to interlock, the straightening die rod straightens a pipe fitting, the telescopic induction rod scans the surface of the pipe fitting and leaves track data on the tooling computer after straightening, and the data of the standard piece is compared and corrected, so that the detection straightening efficiency and the accuracy of the pipe fitting are effectively improved.
Description
Technical Field
The utility model belongs to the technical field of the pipe fitting processing, especially, relate to a pipe fitting on-line measuring aligning device.
Background
The pipe mainly comprises two types of metal pipes and non-metal pipes, is a device for conveying gas, liquid or fluid with solid particles connected by the pipe, pipe connecting pieces and valves, has wide application, and is mainly used for water supply, drainage, heat supply, gas supply, long-distance petroleum and natural gas conveying, agricultural irrigation, water conservancy engineering and various industrial devices.
The pipe fitting receives the extrusion easily in the transportation use, the collision, the influence of factors such as hoist and mount, the pipe fitting surface takes place to warp completely, to some higher technology positions of installation requirement, bending deformation's pipe fitting can't satisfy the quality user demand, just can continue to use after need straightening, to the pipe fitting of small deformation, need use the utensil to measure the deflection that just can detect out the pipe fitting, thereby the alignment of pertinence carries out, still need to measure the detection to the pipe fitting after the processing is accomplished, guarantee the alignment precision, among the prior art, generally adopt artifical the detection, the mode of alignment, it is lower to detect the alignment efficiency, the accuracy deviation is great, need many times alignment, influence the quality of pipe fitting easily.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just to prior art exist not enough, provide a pipe fitting on-line measuring aligning device.
In order to solve the above problems, the utility model adopts the following technical proposal:
an online pipe fitting detection and straightening device comprises a three-shaft rack, an equipment platform and a control console, wherein the three-shaft rack is vertically arranged at the middle rear part of the equipment platform, the three-shaft rack comprises a vertical fixing frame, a horizontal moving frame and a vertical hydraulic cylinder, the vertical fixing frame is vertically arranged at the middle part of the equipment platform, the middle part of the horizontal moving frame is vertically and slidably connected with the vertical fixing frame, the horizontal moving frame horizontally moves along a connecting end, the vertical hydraulic cylinder is vertically arranged at the bottom of the horizontal moving frame, the bottom of the vertical hydraulic cylinder is vertically connected with a telescopic induction rod and a straightening mold rod, straightening support frames which are vertically and symmetrically arranged are arranged on the equipment platforms at two sides of the bottom of the straightening mold rod, two sides of the equipment platform are provided with symmetrical pipe fitting lock supports, a pipe fitting horizontally traverses the lock supports and is arranged on the straightening support frames, one side of the equipment platform is provided with a vertical support rod, the top end of the support rod is provided with an infrared emission ball, the equipment platform rear side is equipped with the upright panel of vertical installation, the control cabinet is installed in facade board one side, the control cabinet surface is equipped with touch control display screen and control switch button, the inside frock computer that is equipped with of control cabinet, the frock computer respectively with the triaxial frame, flexible response stick, infrared transmission ball electricity is connected, control cabinet control triaxial frame space removes, flexible response stick and infrared transmission ball cooperation scanning pipe fitting surface orbit and record are in the frock computer, frock computer control triaxial frame interlock, alignment die rod alignment pipe fitting, flexible response stick scanning pipe fitting surface after the alignment leaves the orbit data on the frock computer, and revise with standard piece data contrast.
Furthermore, flexible response stick is the flexible body of rod, and the body of rod end is equipped with the response spheroid, is equipped with first pressure sensor on the terminal body of rod, and first pressure sensor is connected with the control cabinet electricity.
Furthermore, the end part of the straightening die rod is provided with a semi-circular arc-shaped pressure groove, the straightening die rod is provided with a second pressure sensor, and the second pressure sensor is electrically connected with the control console.
Furthermore, the equipment platform outside the lock support is provided with a support rolling wheel set and a synchronous motor which are symmetrical, two ends of the pipe fitting are positioned on the support rolling wheel set, the synchronous motor is connected with the support rolling wheel set through a shaft, and the synchronous motor is electrically connected with the console.
Furthermore, a third pressure sensor is respectively arranged on the support rod and the lock bracket, and the third pressure sensor is electrically connected with the console.
Compared with the prior art, the utility model discloses an implement the effect as follows:
a pipe fitting on-line measuring alignment device, a pipe fitting on-line measuring alignment device, through control cabinet control triaxial frame space motion, flexible response stick and infrared launching ball scanning pipe fitting surface parameter to through frock computer contrast correction, the alignment die rod pushes down and carries out section by section alignment to the pipe fitting and correct, the repeated scanning inspection after correcting, guarantee alignment precision in error range, need not the manpower and detect the alignment, degree of automation is high, the detection and the alignment efficiency of pipe fitting have effectively been improved, the accuracy is high.
Drawings
Fig. 1 is the utility model discloses a pipe fitting on-line measuring aligning device structure sketch map.
Detailed Description
The present invention will be described with reference to specific embodiments.
As shown in figure 1, the pipe fitting on-line detection straightening device comprises a three-axis frame 1, an equipment platform 2 and a control console 3, wherein the three-axis frame 1 is vertically installed at the middle rear part of the equipment platform 2, the three-axis frame 1 comprises a vertical fixing frame 4, a horizontal moving frame 5 and a vertical hydraulic cylinder 6, the vertical fixing frame 4 is vertically installed at the middle part of the equipment platform 2, the middle part of the horizontal moving frame 5 is vertically and slidably connected with the vertical fixing frame 4, the horizontal moving frame 5 horizontally moves along a connecting end, the vertical hydraulic cylinder 6 is vertically installed at the bottom of the horizontal moving frame 5, the bottom of the vertical hydraulic cylinder 6 is vertically connected with a telescopic induction rod 7 and a straightening mold rod 8, the equipment platform 2 at the two sides of the bottom of the straightening mold rod 8 is provided with a straightening support frame 9 which is vertically and symmetrically installed, the two sides of the equipment platform 2 are provided with symmetrical locking supports 10, the pipe fitting horizontally penetrates through the lock support 10 and is placed on the straightening support frame 9, one side of the equipment platform 2 is provided with a vertical support rod 11, the top end of the support rod 11 is provided with an infrared emission ball 12, the rear side of the equipment platform 2 is provided with a vertical panel 13 which is vertically installed, the console 3 is installed on one side of the vertical panel 13, the surface of the console 3 is provided with a touch control display screen 14 and a control switch key 15, the inside of the console 3 is provided with a tooling computer 16, the tooling computer 16 is respectively and electrically connected with the three-axis frame 1, the telescopic induction rod 7 and the infrared emission ball 12, the infrared emission ball 12 and the telescopic induction rod 7 are matched and scanned to form standard pipe fitting parameters in the tooling computer 16, the pipe fitting is placed on the straightening support frame 9 and the lock support frame 10 on the equipment platform 2, the console 3 controls the horizontal moving frame 5 and the vertical fixing frame 4 of the three-axis frame 1 to move spatially, the vertical hydraulic cylinder 6 acts, the telescopic induction rod 7 scans the pipe fitting and inputs the pipe fitting surface trajectory parameters into the tooling computer 16, the tool computer 16 compares the scanning parameters with the standard parameters, when the scanning parameters exceed the error value, the tool computer 16 corrects the parameters, controls the three-axis mechanism to move in space, corrects the pressure of the surface of the pipe fitting by the straightening mold rod 8, scans the surface of the pipe fitting by the telescopic induction rod 7 after straightening, leaves track data on the tool computer 16, and corrects the track data by comparing with the standard data.
The telescopic induction rod 7 is a telescopic rod body, an induction ball body is arranged at the tail end of the rod body, the induction ball body is in surface contact with the pipe fitting, a feedback signal and the telescopic quantity of the rod body are input into a tool computer 16, a first pressure sensor 17 is arranged on the tail end rod body, the first pressure sensor 17 is electrically connected with the control console 3, the first pressure sensor 17 monitors the contact pressure of the telescopic induction rod 7, the telescopic rod body acts in time, and the parameter accuracy of the telescopic induction rod 7 for scanning the surface of the pipe fitting is guaranteed.
The end part of the straightening mould rod 8 is provided with a semi-circular arc-shaped pressure groove 18, the straightening mould rod 8 is provided with a second pressure sensor 19, and the second pressure sensor 19 is electrically connected with the control console 3.
The device platform 2 on the outer side of the lock support 10 is provided with a supporting rolling wheel set 20 and a synchronous motor 21 which are symmetrical, two ends of the pipe fitting are located on the supporting rolling wheel set 20, the synchronous motor 21 is connected with the supporting rolling wheel set 20 through a shaft, the synchronous motor 21 is electrically connected with the console 3, the synchronous motor 21 drives the supporting roller wheel set to rotate, the pipe fitting is driven to rotate, and full-surface detection and alignment of the pipe fitting are achieved.
The straightening support frame 9 and the lock support frame 10 are respectively provided with a third pressure sensor 22, the third pressure sensors 22 are electrically connected with the control console 3, pressure signals detected by the third pressure sensors 22 are fed back to the tooling computer 16, the uniform stress is ensured, the pressing pressure of the straightening mold rod 8 is controlled, and the safety and reliability of the equipment are ensured.
In conclusion, the pipe fitting on-line detection straightening device controls the three-axis rack 1 to move in space through the control console 3, the telescopic induction rod 7 and the infrared emission ball 12 scan pipe fitting surface parameters, the pipe fitting is straightened section by section through the comparison and correction of the tooling computer 16, the straightening die rod 8 is pressed downwards, the pipe fitting is straightened section by section, repeated scanning and inspection are carried out after the straightening, the straightening precision is ensured to be within an error range, manual detection straightening is not needed, the automation degree is high, the pipe fitting detection and straightening efficiency is effectively improved, and the precision is high.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. The utility model provides a pipe fitting on-line measuring aligning device which characterized by: the device comprises a three-axis rack, a device platform and a control console, wherein the three-axis rack is vertically arranged at the middle rear part of the device platform, the three-axis rack comprises a vertical fixing frame, a horizontal moving frame and a vertical hydraulic cylinder, the vertical fixing frame is vertically arranged at the middle part of the device platform, the middle part of the horizontal moving frame is vertically and slidably connected with the vertical fixing frame, the horizontal moving frame horizontally moves along a connecting end, the vertical hydraulic cylinder is vertically arranged at the bottom of the horizontal moving frame, the bottom of the vertical hydraulic cylinder is vertically connected with a telescopic induction rod and a straightening mold rod, straightening support frames which are vertically and symmetrically arranged are arranged on the device platform at the two sides of the bottom of the straightening mold rod, two sides of the device platform are provided with symmetrical pipe fitting lock supports, a pipe fitting horizontally traverses the lock supports and is placed on the straightening support frames, one side of the device platform is provided with a vertical support rod, the top end of the support rod is provided with an infrared emission ball, and the rear side of the device platform is provided with a vertical mounting vertical face plate, the control cabinet is installed in facade board one side, the control cabinet surface is equipped with touch control display screen and control switch button, the inside frock computer that is equipped with of control cabinet, the frock computer respectively with the triaxial frame, flexible response stick, infrared transmission ball electricity is connected, control cabinet control triaxial frame space removes, flexible response stick and infrared transmission ball cooperation scan pipe fitting surface orbit and record are in the frock computer, frock computer control triaxial frame interlock, alignment die rod alignment pipe fitting, flexible response stick scanning pipe fitting surface and leave the orbit data on the frock computer after the alignment, and with the contrast correction of standard piece data.
2. The pipe fitting on-line detection and alignment device according to claim 1, wherein the telescopic sensing rod is a telescopic rod body, a sensing ball is arranged at the end of the rod body, a first pressure sensor is arranged on the end rod body, and the first pressure sensor is electrically connected with the console.
3. The pipe fitting on-line detection straightening device according to claim 1, wherein a semicircular arc-shaped pressure groove is formed in the end portion of the straightening mold rod, a second pressure sensor is arranged on the straightening mold rod, and the second pressure sensor is electrically connected with the console.
4. The pipe fitting on-line detection and alignment device according to claim 1, wherein the device platform outside the lock bracket is provided with a support rolling wheel set and a synchronous motor which are symmetrical, two ends of the pipe fitting are located on the support rolling wheel set, the synchronous motor is connected with the support rolling wheel set through a shaft, and the synchronous motor is electrically connected with the console.
5. The pipe fitting on-line detection and alignment device according to claim 1, wherein a third pressure sensor is respectively disposed on the support rod and the lock bracket, and the third pressure sensor is electrically connected to the console.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023147333.7U CN214719549U (en) | 2020-12-23 | 2020-12-23 | Pipe fitting on-line measuring aligning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023147333.7U CN214719549U (en) | 2020-12-23 | 2020-12-23 | Pipe fitting on-line measuring aligning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214719549U true CN214719549U (en) | 2021-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023147333.7U Active CN214719549U (en) | 2020-12-23 | 2020-12-23 | Pipe fitting on-line measuring aligning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214719549U (en) |
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2020
- 2020-12-23 CN CN202023147333.7U patent/CN214719549U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 236,000 Intersection of Wangjiaba Road and Yingshui Road, Funan Economic Development Zone, Fuyang City, Anhui Province Patentee after: Anhui Haojia Pipe Industry Co.,Ltd. Address before: 236000 Funan Economic Development Zone, Fuyang City, Anhui Province Patentee before: ANHUI HOHOME PIPE CO.,LTD. |
|
| CP03 | Change of name, title or address |