CN214719489U

CN214719489U - Intelligent manufacturing system for spiral welded pipe production line

Info

Publication number: CN214719489U
Application number: CN202120699771.XU
Authority: CN
Inventors: 曲兆丰
Original assignee: TIANJIN BAOFENG STEEL PIPE PLANT
Current assignee: TIANJIN BAOFENG STEEL PIPE PLANT
Priority date: 2021-04-07
Filing date: 2021-04-07
Publication date: 2021-11-16
Anticipated expiration: 2031-04-07

Abstract

The utility model relates to an intelligent manufacturing system of a spiral welded pipe production line, which relates to the technical field of spiral welded pipes, and comprises a supporting device, a driving device, a transmission device, a forming device, a fixing device and a blank releasing device, wherein the supporting device comprises oblique columns, the driving device comprises a motor frame and a driving wheel, the transmission device comprises a transmission belt and a connecting shaft, the transmission belt is rotationally matched with the driving wheel, the forming device comprises a connecting plate, the other surface of the connecting plate is connected with one end of the connecting shaft, the fixing device comprises a support, the blank releasing device comprises a support plate, the lower surface of the support is connected with the upper surface of the support plate, the upper surfaces of the two oblique columns are both connected with the lower surface of the support plate, the intelligent manufacturing system of the spiral welded pipe production line is convenient to fix a steel belt on a blank winding drum for rotational forming by arranging the blank winding drum and a fixing bolt, and can be adjusted according to forming angles of different requirements at any time, the practicability of the device is greatly improved.

Description

Intelligent manufacturing system for spiral welded pipe production line

Technical Field

The utility model relates to a spiral welded tube technical field, in particular to spiral welded tube production line intelligence manufacturing system.

Background

Spirally welding the pipe: the steel pipe is made up by rolling the steel band of low-carbon or low-alloy structural steel into pipe blank according to a certain spiral angle (called forming angle) and welding the seam of pipe.

The spiral welded pipe production device in the prior art has the defects that a roller is directly used, the angle is fixed and cannot be adjusted, the space of an inner cavity in an inner die type forming mode frame is small, direct welding cannot be performed after blank rolling, the production speed is low, and the like, and therefore an intelligent manufacturing system for a spiral welded pipe production line is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a spiral welded tube production line intelligence manufacturing system can effectively solve and directly use the running roller in the background art, and the angle is fixed, can not adjust, and the inside inner chamber space of interior mould formula forming mode frame is less, can't directly weld after rolling up the base, and production speed is slow scheduling problem.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme: an intelligent manufacturing system of a spiral welded pipe production line comprises a supporting device, a driving device, a transmission device, a forming device, a fixing device and a blank releasing device, wherein the supporting device comprises a bottom plate, a support pillar and oblique columns, the lower surfaces of the support pillar are welded with the upper surface of the bottom plate, one surface of each oblique column is connected with one surface of the bottom plate, the driving device comprises a motor frame, a driving motor and a driving wheel, the upper surface of the motor frame is connected with one surface of the driving motor, the lower surfaces of the motor frame are connected with the upper surface of the bottom plate, the transmission device comprises a transmission belt, a connecting shaft and a limiting plate, the transmission belt is in rotating fit with the driving wheel, the forming device comprises a blank rolling cylinder and a connecting plate, one surface of the blank rolling cylinder is connected with one surface of the connecting plate, the other surface of the connecting plate is connected with one end of the connecting shaft, fixing device includes back shaft and support, back shaft one end and a limiting plate surface connection, the device of taking off the base includes backup pad, sliding seat and gag lever post, backup pad upper surface and sliding seat lower surface connection, a sliding seat surface and a gag lever post surface connection, gag lever post lower surface and backup pad upper surface connection, support lower surface and backup pad upper surface connection, four the pillar upper surface all with backup pad upper surface connection, two the batter post upper surface all with backup pad lower surface connection, wherein, the primary function of pillar is the backup pad, and the primary action of batter post is the support, and the primary action of motor frame is fixed driving motor.

Further, strutting arrangement still includes the lower margin, four the lower margin upper surface all is connected with the bottom plate lower surface, and wherein, the main effect of lower margin makes the device more stable for the supporting baseplate.

Further, drive arrangement still includes the motor shaft, motor shaft one end is connected with action wheel a surface, motor shaft and driving motor normal running fit, drive arrangement's main function is for providing power for the device.

Further, transmission still includes from the driving wheel, follow driving wheel and drive belt normal running fit, follow welding of driving wheel one surface and connecting axle one end, follow driving wheel another surface and a limiting plate surface connection, transmission's primary function is transmission power.

Furthermore, the forming device also comprises a fixing bolt, wherein a threaded groove is formed in one surface of the blank rolling barrel, the fixing bolt is in rotating fit with the blank rolling barrel, and the fixing bolt is mainly used for fixing the steel strip so as to facilitate rolling of the steel strip into the spiral welded pipe.

Further, fixing device still includes rotates the seat, rotate seat and back shaft normal running fit, rotate a surface and support surface welding, fixing device's main effect is support forming device.

Further, the knockout device also comprises a knockout rod, the knockout rod is in sliding fit with the sliding seat, and the knockout device is mainly used for conveniently taking down the produced spiral welded pipe.

The utility model discloses following beneficial effect has:

1. the utility model has the advantages that the steel belt is conveniently fixed on the blank rolling barrel for rotary forming by arranging the blank rolling barrel and the fixing bolt, the manufacturing process is simple and convenient, the steel belt can be adjusted according to forming angles with different requirements at any time, and the practicability and flexibility of the device are greatly improved;

2. the utility model has the advantages that the stripping device is arranged, the spiral welded pipe is taken down through the sliding fit between the stripping rod and the sliding seat, and the stripping can be carried out while manufacturing according to the requirements of different lengths of the produced spiral welded pipe, thereby further improving the practicability of the device;

of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of an intelligent manufacturing system of a spiral welded pipe production line of the present invention;

FIG. 2 is a schematic diagram of the front view structure of the intelligent manufacturing system of the spiral welded pipe production line of the present invention;

FIG. 3 is a schematic view of the structure of the spiral welded pipe production line of the present invention from the top;

fig. 4 is a partially enlarged view of a portion a in fig. 1 according to the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

100. a support device; 101. a base plate; 102. a pillar; 103. an oblique column; 104. ground feet; 200. a drive device; 201. a motor frame; 202. a drive motor; 203. a motor shaft; 204. a driving wheel; 300. a transmission device; 301. a transmission belt; 302. a driven wheel; 303. a connecting shaft; 304. a limiting plate; 400. a molding device; 401. a blank rolling barrel; 402. a connecting plate; 403. a fixing bolt; 500. a fixing device; 501. a support shaft; 502. a rotating seat; 503. a support; 600. a blank removing device; 601. a support plate; 602. a sliding seat; 603. a limiting rod; 604. and (5) removing the blank rod.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

Referring to fig. 1-4, the utility model relates to an intelligent manufacturing system for spiral welded pipe production line, which comprises a supporting device 100, a driving device 200, a transmission device 300, a forming device 400, a fixing device 500 and a blank releasing device 600, wherein the supporting device 100 comprises a bottom plate 101, pillars 102 and oblique pillars 103, the lower surfaces of four pillars 102 are welded with the upper surface of the bottom plate 101, one surface of each of two oblique pillars 103 is connected with one surface of the bottom plate 101, the driving device 200 comprises a motor frame 201, a driving motor 202 and a driving wheel 204, the upper surfaces of three motor frames 201 are connected with one surface of the driving motor 202, the lower surfaces of three motor frames 201 are connected with the upper surface of the bottom plate 101, the transmission device 300 comprises a limiting plate 301, a connecting shaft 303 and a limiting plate 304, the transmission belt 301 is rotationally matched with the driving wheel 204, the forming device 400 comprises a blank winding drum 401 and a connecting plate 402, one surface of the blank winding drum 401 is connected with one surface of the connecting plate 402, the other surface of the connecting plate 402 is connected with one end of the connecting shaft 303, the fixing device 500 comprises a supporting shaft 501 and a support 503, one end of the supporting shaft 501 is connected with one surface of the limiting plate 304, the blank removing device 600 comprises a supporting plate 601, a sliding seat 602 and a limiting rod 603, the upper surface of the supporting plate 601 is connected with the lower surface of the sliding seat 602, one surface of the sliding seat 602 is connected with one surface of the limiting rod 603, the lower surface of the limiting rod 603 is connected with the upper surface of the supporting plate 601, the lower surface of the support 503 is connected with the upper surface of the supporting plate 601, the upper surfaces of the four struts 102 are connected with the upper surface of the supporting plate 601, the upper surfaces of the two inclined struts 103 are connected with the lower surface of the supporting plate 601, wherein the struts 102 mainly function of supporting the supporting plate 601, the inclined struts 103 mainly function of supporting, and the motor frame 201 mainly functions in fixing the driving motor 202.

Further, the supporting device 100 further comprises feet 104, and the upper surfaces of the four feet 104 are connected with the lower surface of the base plate 101, wherein the feet 104 mainly serve to support the base plate 101 so that the device is more stable.

Further, the driving device 200 further comprises a motor shaft 203, one end of the motor shaft 203 is connected with one surface of the driving wheel 204, the motor shaft 203 is in rotating fit with the driving motor 202, and the driving device 200 mainly functions to provide power for the device.

Further, transmission 300 also includes driven wheel 302, driven wheel 302 and drive belt 301 rotating fit, and driven wheel 302 is connected with limiting plate 304 surface with connecting axle 303 one end welding on one surface, driven wheel 302 another surface, and transmission 300's main effect is the transmission power.

Further, the forming apparatus 400 further includes a fixing bolt 403, a surface of the blank rolling barrel 401 is provided with a threaded slot, and the fixing bolt 403 is rotatably engaged with the blank rolling barrel 401, wherein the fixing bolt 403 mainly functions to fix the steel strip so as to facilitate rolling into the spiral welded pipe.

Further, the fixing device 500 further comprises a rotating seat 502, the rotating seat 502 is rotatably matched with the support shaft 501, one surface of the rotating seat 502 is welded with one surface of the support 503, and the fixing device 500 mainly functions to support the forming device 400.

Further, the knockout block 600 further comprises a knockout rod 604, the knockout rod 604 is in sliding fit with the sliding seat 602, and the main function of the knockout block 600 is to facilitate taking down the produced spiral welded pipe.

The utility model discloses a theory of operation does: fixing the low-carbon structural steel or low-alloy structural steel strip on the blank coiling barrel 401 according to the angle of a certain spiral line through the fixing bolt 403, driving wheel 204 is driven to rotate through motor shaft 203 by starting driving motor 202, then driving wheel 302 drives connecting shaft 303 and connecting plate 402 to rotate through driving belt 301, so that the steel strip is coiled into a barrel shape, and after the steel strip is welded into a tube shape, the formed spiral welded tube is taken down through blank removing rod 604, wherein the model of driving motor 202 is a BN three-phase motor.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a spiral welded tube production line intelligence manufacturing system, includes strutting arrangement (100), drive arrangement (200), transmission (300), forming device (400), fixing device (500) and knockout device (600), its characterized in that: the supporting device (100) comprises a bottom plate (101), supporting columns (102) and inclined columns (103), four lower surfaces of the supporting columns (102) are welded with the upper surface of the bottom plate (101), one surface of each of the two inclined columns (103) is connected with one surface of the bottom plate (101), the driving device (200) comprises a motor frame (201), a driving motor (202) and a driving wheel (204), three upper surfaces of the motor frames (201) are connected with one surface of the driving motor (202), three lower surfaces of the motor frames (201) are connected with the upper surface of the bottom plate (101), the transmission device (300) comprises a transmission belt (301), a connecting shaft (303) and a limiting plate (304), the transmission belt (301) is in rotating fit with the driving wheel (204), the forming device (400) comprises a blank rolling barrel (401) and a connecting plate (402), one surface of the blank rolling barrel (401) is connected with one surface of the connecting plate (402), connecting plate (402) another surface is connected with connecting axle (303) one end, fixing device (500) are including back shaft (501) and support (503), back shaft (501) one end and limiting plate (304) a surface connection, take off base device (600) including backup pad (601), sliding seat (602) and gag lever post (603), backup pad (601) upper surface and sliding seat (602) lower surface are connected, a sliding seat (602) surface and gag lever post (603) surface connection, gag lever post (603) lower surface and backup pad (601) upper surface connection, support (503) lower surface and backup pad (601) upper surface connection, four the support (102) upper surface all with backup pad (601) upper surface connection, two batter post (103) upper surface all with backup pad (601) lower surface connection.

2. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the supporting device (100) further comprises feet (104), and the upper surfaces of the four feet (104) are connected with the lower surface of the bottom plate (101).

3. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the driving device (200) further comprises a motor shaft (203), one end of the motor shaft (203) is connected with one surface of the driving wheel (204), and the motor shaft (203) is in rotating fit with the driving motor (202).

4. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the transmission device (300) further comprises a driven wheel (302), the driven wheel (302) is in rotating fit with the transmission belt (301), one surface of the driven wheel (302) is welded with one end of the connecting shaft (303), and the other surface of the driven wheel (302) is connected with one surface of the limiting plate (304).

5. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the forming device (400) further comprises a fixing bolt (403), a thread groove is formed in one surface of the blank rolling barrel (401), and the fixing bolt (403) is matched with the blank rolling barrel (401) in a rotating mode.

6. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the fixing device (500) further comprises a rotating seat (502), the rotating seat (502) is in rotating fit with the supporting shaft (501), and one surface of the rotating seat (502) is welded with one surface of the support (503).

7. The intelligent manufacturing system of a spiral welded pipe production line according to claim 1, characterized in that: the knockout device (600) further comprises a knockout rod (604), and the knockout rod (604) is in sliding fit with the sliding seat (602).