CN214719025U - Novel plasma online cleaning treatment equipment - Google Patents
Novel plasma online cleaning treatment equipment Download PDFInfo
- Publication number
- CN214719025U CN214719025U CN202120310712.9U CN202120310712U CN214719025U CN 214719025 U CN214719025 U CN 214719025U CN 202120310712 U CN202120310712 U CN 202120310712U CN 214719025 U CN214719025 U CN 214719025U
- Authority
- CN
- China
- Prior art keywords
- plasma
- belt
- clamp
- unit
- movable section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning In General (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
The utility model discloses a novel plasma online cleaning's treatment facility, include: a frame; the metal plate panel is arranged in a manner of matching with the structure of the rack; the clamp transmission mechanism is fixedly arranged in the rack; the plasma cleaning mechanism is fixedly arranged above the clamp transmission mechanism; the control mechanism is used for controlling the clamp transmission mechanism and the plasma cleaning mechanism; wherein, but plasma wiper mechanism is including the motion module of axial activity, be equipped with plasma spray gun on the motion module, anchor clamps drive mechanism includes belt drive unit and two anchor clamps units, belt drive unit includes the belt, drive disk assembly and driving motor, the belt is including the first movable section and the second movable section that are parallel to each other, two anchor clamps units are established respectively on first movable section and second movable section, driving motor carries out reciprocating motion through drive disk assembly drive belt, two anchor clamps carry out material loading and plasma cleaning in turn and handle, the operation of can not shutting down, the productivity of equipment is improved.
Description
Technical Field
The utility model relates to a plasma washs the field, and more specifically the theory says, relates to a novel plasma online cleaning's treatment facility.
Background
The surface treatment is a process method for artificially forming a surface layer with mechanical, physical and chemical properties different from those of a substrate on the surface of a substrate material. The purpose of the surface treatment is to meet the requirements of corrosion resistance, wear resistance, decoration or other special functions of the product. For metal castings, mechanical polishing, chemical treatment, surface heat treatment and surface spraying are common surface treatment methods, and the surface treatment is to clean, deburr, remove oil stains, remove oxide scales and the like on the surface of a workpiece.
Compared with the traditional cleaning mode, such as wet cleaning and the like, the normal pressure plasma technology has great advantages, manual operation is needed in the existing normal pressure plasma technology, and the cleaning treatment efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a novel plasma online cleaning's treatment facility is effectively improved to work efficiency is provided.
The purpose of the utility model is realized through the following technical scheme:
a novel plasma online cleaning processing device comprises:
a frame;
the metal plate panel is matched with the structure of the rack;
the clamp transmission mechanism is fixedly arranged in the rack;
the plasma cleaning mechanism is arranged above the clamp transmission mechanism in a matching manner;
the control mechanism is used for controlling the clamp transmission mechanism and the plasma cleaning mechanism;
but plasma wiper mechanism is equipped with the plasma spray gun including the motion module of axial activity, be equipped with the plasma spray gun on the motion module, anchor clamps drive mechanism includes belt drive unit and two anchor clamps units, belt drive unit includes belt, drive disk assembly and driving motor, the belt is including the first movable section and the second movable section that are parallel to each other, two the anchor clamps unit is established respectively first movable section with on the second movable section, driving motor passes through the drive disk assembly drive the belt carries out reciprocating motion.
Further, plasma wiper mechanism includes the plasma generating unit, the plasma generating unit is established in the frame, the motion module is including the X axle module that is used for the X axle activity, the Y axle module that is used for the Y axle activity and the Z axle module that is used for the Z axle activity, the plasma spray gun is established on the Z axle module, the plasma generating unit with the plasma spray gun is connected, the X axle module the Y axle module with the Z axle module all is through the servo motor drive.
Further, anchor clamps drive mechanism includes the mount, be equipped with the safety cover on the mount, belt drive unit establishes in the safety cover, anchor clamps unit includes fixed plate, fixed part and anchor clamps, anchor clamps are fixed on the fixed plate, the fixed plate passes through fixed part fixes on the belt, two anchor clamps carry out material loading and plasma cleaning in turn.
Furthermore, one end of the fixture transmission mechanism extends out of the rack, the extending length of the fixture transmission mechanism is larger than the width of the fixing plate, and a fixing column used for butt joint of the feeding and discharging modules is arranged at the extending end of the fixing frame.
Furthermore, an exhaust device is arranged at the top of the rack and is in butt joint with the environment-friendly treatment unit.
Furthermore, be equipped with in the frame with the alarm unit that control mechanism connects, be equipped with the transparent window that the ya keli that is used for observing made in the frame.
The utility model adopts belt transmission in the feeding mode by matching the two clamp units which can reciprocate with the plasma cleaning mechanism, the two clamps alternately carry out feeding and plasma cleaning treatment, when one clamp unit carries out cleaning treatment, the other clamp unit carries out feeding and discharging, thus further improving the efficiency of the equipment; the processing equipment adopts a three-axis module matched with a direct-injection plasma spray gun, the upper and lower spray height is adjustable, a set of plasma cleaning processing equipment is formed, the plasma cleaning processing of products can be realized, and the motion trail of the plasma cleaning can be set according to different product requirements; meanwhile, by using the innovative surface treatment process, the surface energy of various materials such as high polymer plastics, ceramics, glass, PVC, paper, metal and the like can be improved, the goals of high reliability, high efficiency, low cost, environmental protection and the like pursued by the modern manufacturing process can be realized, and the plasma cleaning technology is used in industrial production, does not generate toxic substances and chemical substances, and does not cause environmental pollution or harm to human health.
Drawings
FIG. 1 is a schematic structural diagram of a processing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a clamp actuator according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a motion module according to an embodiment of the present invention;
fig. 4 is a schematic structural view illustrating the cooperation between the clamp transmission mechanism and the motion module according to the embodiment of the present invention;
wherein: 10. the device comprises processing equipment, 11, a rack, 12, a sheet metal panel, 13, a control mechanism, 14, an exhaust device, 15, an alarm unit, 16, a transparent window, 20, a clamp transmission mechanism, 21, a belt transmission unit, 211, a belt, 212, a transmission part, 213, a driving motor, 214, a first movable section, 215, a second movable section, 22, a clamp unit, 221, a fixed plate, 222, a fixed part, 223, a clamp, 23, a fixed frame, 231, a protective cover, 232, a fixed column, 31, a motion module, 311, an X-axis module, 312, a Y-axis module, 313, a Z-axis module, 314, a servo motor, 32, a plasma spray gun, 33 and a plasma generation unit.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In the description of the present invention, "a plurality" means two or more unless otherwise specified. Furthermore, the term "comprises" and any variations thereof is intended to cover non-exclusive inclusions.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The present invention will be further described with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1 to 4, the present embodiment discloses a novel plasma online cleaning processing apparatus 10, including: a frame 11; the sheet metal panel 12 is arranged in a manner of matching with the structure of the rack 11; the clamp transmission mechanism 20 is fixedly arranged in the rack 11; the plasma cleaning mechanism is fixedly arranged above the clamp transmission mechanism 20; a control mechanism 13 for controlling the jig transmission mechanism 20 and the plasma cleaning mechanism; the plasma cleaning mechanism comprises a moving module 31 capable of moving axially, a plasma spray gun 32 is arranged on the moving module 31, the clamp transmission mechanism 20 comprises a belt transmission unit 21 and two clamp units 22, the belt transmission unit 21 comprises a belt 211, a transmission part 212 and a driving motor 213, the belt 211 comprises a first moving section 214 and a second moving section 215 which are parallel to each other, the two clamp units 22 are respectively arranged on the first moving section 214 and the second moving section 215, and the driving motor 213 drives the belt 211 to reciprocate through the transmission part 212.
Two clamp units 22 capable of reciprocating are matched with a plasma cleaning mechanism, a belt 211 is adopted for transmission in a feeding mode, two clamps 223 alternately perform feeding and plasma cleaning treatment, and when one clamp unit 22 performs cleaning treatment, the other clamp unit 22 performs feeding and discharging, so that the equipment efficiency can be further improved; the processing equipment 10 adopts a three-axis module matched with a direct-injection plasma spray gun 32, the upper and lower spray height is adjustable, a set of processing equipment 10 for plasma cleaning is formed, plasma cleaning processing on products can be realized, and the motion trail of the plasma cleaning can be set according to different product requirements; meanwhile, by using the innovative surface treatment process, the surface energy of various materials such as high polymer plastics, ceramics, glass, PVC, paper, metal and the like can be improved, the goals of high reliability, high efficiency, low cost, environmental protection and the like pursued by the modern manufacturing process can be realized, and the plasma cleaning technology is used in industrial production, does not generate toxic substances and chemical substances, and does not cause environmental pollution or harm to human health.
Wherein, the plasma cleaning mechanism comprises a plasma generating unit 33, the plasma generating unit 33 is arranged in the frame 11, the moving module 31 comprises an X-axis module 311 for X-axis movement, a Y-axis module 312 for Y-axis movement and a Z-axis module 313 for Z-axis movement, the plasma spray gun 32 is arranged on the Z-axis module 313, the plasma generating unit 33 is connected with the plasma spray gun 32, the direct-injection spray nozzle of alloy materials is high temperature resistant, oxidation resistant and long service life, and can guarantee the best resonance matching state to the equipment signal system through aging treatment and fundamental frequency setting, the plasma treatment width is maximum 300mm (the spray nozzle can be flexibly replaced), the power adjustable plasma generating unit 33 is arranged, the control mechanism 13 comprises a programmable logic controller, the whole machine control is carried out through a human-machine interface of the programmable logic controller, relevant parameters are automatically set, the treatment area is automatically adjusted according to the product size, the plasma generating unit 33 is controlled by an industrial special computer to accurately control the spray heads one by one, so that the effect is better; x axle module 311, Y axle module 312 and Z axle module 313 all drive through servo motor 314, and servo motor 314 drives, reasonable in design, the stable performance, efficiency promotes greatly.
The fixture transmission mechanism 20 comprises a fixing frame 23, a protective cover 231 is arranged on the fixing frame 23, the belt transmission unit 21 is arranged in the protective cover 231, and the protective cover 231 can effectively protect the belt transmission unit 21, so that the interference of other factors in the belt transmission unit 21 is effectively avoided, and the operation efficiency of the belt transmission unit 21 is further ensured; the clamp unit 22 comprises a fixing plate 221, a fixing part 222 and clamps 223, wherein the clamps 223 are fixed on the fixing plate 221, the fixing plate 221 is fixed on the belt 211 through the fixing part 222, the two clamps 223 alternately perform feeding and plasma cleaning, the mode that the belt 211 fixes the clamp unit 22 to move back and forth is adopted, double clamps are set, the operation can be carried out without stopping, and the equipment productivity is improved.
One end of the clamp transmission mechanism 20 extends out of the rack 11, the extension length of the clamp transmission mechanism 20 is greater than the width of the fixing plate 221, sufficient operation space is reserved, and the clamp 223 can be conveniently subjected to feeding and blanking operations; the one end that mount 23 stretches out is equipped with the fixed column 232 that is used for the butt joint to go up the unloading module, and unloading module in convenient direct fixation goes up, and the unloading module on the direct butt joint production line accomplishes full automated production line cooperation assembly work.
The top of the frame 11 is provided with an exhaust device 14 which can discharge gas generated by plasma treatment in time to protect the workshop environment; exhaust apparatus 14 docks environmental protection processing unit, can carry out innocent treatment to the gas that the plasma treatment of discharging produced, guarantees not to have the formation of noxious material and chemical, can not constitute environmental pollution or harm health, more environmental protection.
The processing equipment 10 is designed into a fault self-diagnosis system, if a fault occurs, the system automatically alarms through the alarm unit 15 to inform an operator, provides data for quick resolution and improves the working efficiency; the sheet metal panel 12 is designed to effectively protect the processing equipment 10 and prevent operators from being injured; be equipped with the transparent window 16 that the ya keli that is used for observing made on frame 11, conveniently observe inside plasma cleaning conditions, accomplish that the inside running state can be observed at any time in the plasma cleaning treatment process, conveniently adjust at any time.
By performing plasma cleaning by the processing equipment 10, the surface tension characteristics of the processed product material are improved, and the processing requirements of coating, bonding and the like in the industrial aspect can be better met. Coating treatment of LCD screen in electronic product, and oil-spraying and silk-screen printing on the surface of the casing and key button; the method comprises the following steps of (1) removing glue and dirt on the surface of the PCB, cleaning the surface of the PCB, treating the surface of the PCB before adhering lens glue, and treating the surface of the PCB before spraying codes on wires and cables; processing before pasting automobile industrial automobile lamp covers, brake pads and automobile door sealing rubber strips; the method comprises the following steps of (1) performing fine harmless cleaning treatment on metal parts in the mechanical industry, treating lenses before plating, and treating various industrial materials before joint sealing; processing before gluing the edge sealing position in a printing and packaging box pasting machine; in the medical appliance industry, treatment and the like are carried out before bonding a needle and a plastic catheter.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (6)
1. The utility model provides a novel online abluent treatment facility of plasma which characterized in that includes:
a frame;
the metal plate panel is matched with the structure of the rack;
the clamp transmission mechanism is fixedly arranged in the rack;
the plasma cleaning mechanism is arranged above the clamp transmission mechanism in a matching manner;
the control mechanism is used for controlling the clamp transmission mechanism and the plasma cleaning mechanism;
but plasma wiper mechanism is equipped with the plasma spray gun including the motion module of axial activity, be equipped with the plasma spray gun on the motion module, anchor clamps drive mechanism includes belt drive unit and two anchor clamps units, belt drive unit includes belt, drive disk assembly and driving motor, the belt is including the first movable section and the second movable section that are parallel to each other, two the anchor clamps unit is established respectively first movable section with on the second movable section, driving motor passes through the drive disk assembly drive the belt carries out reciprocating motion.
2. The novel plasma online cleaning processing device as claimed in claim 1, wherein the plasma cleaning mechanism comprises a plasma generation unit, the plasma generation unit is arranged in the rack, the motion module comprises an X-axis module for X-axis motion, a Y-axis module for Y-axis motion and a Z-axis module for Z-axis motion, the plasma torch is arranged on the Z-axis module, the plasma generation unit is connected with the plasma torch, and the X-axis module, the Y-axis module and the Z-axis module are all driven by a servo motor.
3. The novel plasma online cleaning processing device as claimed in claim 1, wherein the clamp driving mechanism comprises a fixed frame, a protective cover is arranged on the fixed frame, the belt driving unit is arranged in the protective cover, the clamp unit comprises a fixed plate, a fixed part and a clamp, the clamp is fixed on the fixed plate, the fixed plate is fixed on the belt through the fixed part, and the two clamps alternately perform feeding and plasma cleaning.
4. The novel plasma online cleaning processing device as claimed in claim 3, wherein one end of the clamp transmission mechanism extends out of the frame, the extension length of the clamp transmission mechanism is greater than the width of the fixing plate, and a fixing column for butting the feeding and discharging modules is arranged at the extended end of the fixing frame.
5. The novel plasma online cleaning processing device as claimed in claim 1, wherein an exhaust device is arranged at the top of the rack, and the exhaust device is butted with the environment-friendly processing unit.
6. The novel plasma online cleaning processing device as claimed in claim 1, wherein an alarm unit connected with the control mechanism is arranged on the frame, and a transparent window made of acrylic for observation is arranged on the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120310712.9U CN214719025U (en) | 2021-02-03 | 2021-02-03 | Novel plasma online cleaning treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120310712.9U CN214719025U (en) | 2021-02-03 | 2021-02-03 | Novel plasma online cleaning treatment equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214719025U true CN214719025U (en) | 2021-11-16 |
Family
ID=78644009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120310712.9U Active CN214719025U (en) | 2021-02-03 | 2021-02-03 | Novel plasma online cleaning treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214719025U (en) |
-
2021
- 2021-02-03 CN CN202120310712.9U patent/CN214719025U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214683283U (en) | Novel online track is directly spouted plasma's treatment facility | |
| CN110976437A (en) | Laser automatic pretreatment equipment for to-be-welded area of aluminum alloy part | |
| CN112191584A (en) | Equipment for removing oil dirt of shell part and working method | |
| CN105935793B (en) | Engraving and milling machine and control method thereof | |
| CN214815643U (en) | Multi-head indexable nut projection welding machine | |
| CN113523564A (en) | Intelligent automatic welding machine | |
| CN214719025U (en) | Novel plasma online cleaning treatment equipment | |
| CN208840705U (en) | A kind of sodium nickel-based battery sealing tack welding picks | |
| CN210731356U (en) | Multi-station ultrafast laser galvanometer welding processing equipment | |
| CN210548808U (en) | Ultrasonic double-station metal spot welding machine | |
| CN209349202U (en) | A kind of strip processing unit and strip cleaning equipment | |
| CN116533126A (en) | Polishing equipment based on electrical control system | |
| CN114714171A (en) | Polishing method of workpiece inner wall polisher | |
| CN212019742U (en) | Double-station universal welding equipment | |
| CN211297181U (en) | On-line spraying washing machine | |
| CN112008308A (en) | Flexible welding system | |
| CN210099682U (en) | Workpiece shot blasting treatment device in multi-element alloy co-infiltration processing | |
| CN218695242U (en) | Protection device for visual guidance camera | |
| CN101045272A (en) | Laser processing machine and window unit | |
| CN218014613U (en) | Automatic laser cleaning equipment | |
| CN110548955A (en) | Soldering machine and automatic feeding, winding, soldering and peeling detection production line | |
| CN220480488U (en) | Circuit board processing welding equipment | |
| JP2016043333A (en) | Plate-like work cleaning apparatus | |
| CN215089457U (en) | Laser rust removal automatic line | |
| CN218890847U (en) | Can play useless promotion formula dust collector |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |