CN214703369U - Winding detection device based on contact type image sensor - Google Patents

Winding detection device based on contact type image sensor Download PDF

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Publication number
CN214703369U
CN214703369U CN202021536715.6U CN202021536715U CN214703369U CN 214703369 U CN214703369 U CN 214703369U CN 202021536715 U CN202021536715 U CN 202021536715U CN 214703369 U CN214703369 U CN 214703369U
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Prior art keywords
image sensor
contact image
detected object
contact
detection device
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CN202021536715.6U
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Chinese (zh)
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沈井学
陈海峰
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Hangzhou Baizijian Technology Co ltd
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Hangzhou Baizijian Technology Co ltd
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Abstract

The utility model relates to a coiling detection device based on contact image sensor. The utility model aims at providing a coiling detection device based on contact image sensor. The technical scheme of the utility model is that: a winding detection device based on a contact image sensor comprises: a contact image sensor for acquiring image data of an object to be inspected; the light source corresponds to the position of the contact image sensor and is used for improving the contrast of the detected object at the position of the contact image sensor; the image acquisition control module is used for controlling or acquiring the motion condition of the detected object so as to synchronize the exposure of the contact image sensor; and the image processing module is used for acquiring the image data acquired by the contact image sensor and analyzing the image data to obtain the defect information of the detected object. The image acquisition control module is electrically connected with a controller of the winding and rewinding machine for controlling the motion state of the detected object on the winding and rewinding machine.

Description

Winding detection device based on contact type image sensor
Technical Field
The utility model relates to a coiling detection device based on contact image sensor.
Background
In recent years, with the reversal of new energy industry, more and more winding and rewinding machines are used for the production of lithium batteries. Along with the improvement of the requirement on the productivity, the integration degree of the winding machine and the rewinding machine is higher and higher. The detection requirements for products and appearance are becoming more and more stringent. Meanwhile, the space reserved for the visual inspection equipment is gradually reduced. The visual system designer has to complete the system design in a smaller space. The positions of the lens, the camera and the light source are reasonably set. The suitability of conventional visual imaging solutions to meet agency requirements while avoiding potential adverse factors such as vibration, interference with other operations in the field, maintainability, etc., is greatly challenged.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in view of the above problems, a winding detection device based on a contact image sensor is provided.
The utility model adopts the technical proposal that: a rolling detection device based on a contact image sensor is characterized by comprising:
a contact image sensor for acquiring image data of an object to be inspected;
the light source corresponds to the position of the contact image sensor and is used for improving the contrast of the detected object at the position of the contact image sensor;
the image acquisition control module is used for controlling or acquiring the motion condition of the detected object so as to synchronize the exposure of the contact image sensor;
and the image processing module is used for acquiring the image data acquired by the contact image sensor and analyzing the image data to obtain the defect information of the detected object.
The image acquisition control module is electrically connected with a controller of the winding and rewinding machine for controlling the motion state of the detected object on the winding and rewinding machine.
The image acquisition control module is electrically connected with a motion state acquisition unit for acquiring the motion state of the detected object.
The motion state acquisition unit is provided with an encoder.
The utility model has the advantages that: the utility model discloses a contact image sensor cooperation image acquisition control module acquires the image data who is examined the object to carry out the analysis through image processing module and examined the defect of object.
The utility model discloses a contact image sensor acquires image data, is applicable to the detection of the continuous production product in narrow and small space, and the extremely short working distance of contact image sensor provides very big flexibility for the system, avoids compressing working distance in the traditional scheme and probably bringing serious image quality decline, the decline of maintainability (like the scheme of the folding light path of mirror, the scheme of the high distortion camera lens of short focal length). Due to the fact that the contact type image sensor is short in working distance, the requirement for light source brightness is lowered, and meanwhile accuracy and stability can be better guaranteed for the optical scheme of type coaxial illumination. Because of the smaller working distance of the contact image sensor, the imaging and light source can be integrated into one mechanism, and the device is more suitable for the requirements of production, manufacture, adjustment and calibration, simple assembly and replacement in field application and has better maintainability.
Drawings
Fig. 1 is a system block diagram of an embodiment.
1. A contact image sensor; 2. a light source; 3. an image acquisition control module; 4. and an image processing module.
Detailed Description
The embodiment is a winding detection device based on a contact image sensor, which is arranged on a winding and rewinding machine and comprises the contact image sensor, a light source, an image acquisition control module and an image processing module,
in this example, the contact image sensor is mounted on the winding and rewinding machine and corresponds to the film material on the winding and rewinding machine, and is used for image data of the detected object on the film material.
The installation position of the light source in this embodiment corresponds to the position of the contact image sensor, and is used to improve the contrast of the detected object moving to the position of the contact image sensor.
In this embodiment, the image acquisition control module is electrically connected to the contact image sensor and the light source, and further electrically connected to a controller or a motion status acquisition unit of a winding machine or a rewinding machine, and is configured to control or acquire a motion status of the object to be detected, and the image acquisition control module provides a trigger signal for the contact image sensor according to the motion status of the object to be detected, so as to synchronize exposure of the contact image sensor.
In this embodiment, the motion state acquisition unit may adopt an encoder, and a roller of the encoder is in contact with the film material on the winding and rewinding machine to acquire the motion state of the detected object on the film material.
In this embodiment, the image processing module acquires image data acquired by the contact image sensor, analyzes the acquired image data, identifies defects on the detected object (the method for identifying defects may be a corresponding conventional image identification method according to the detected object, which is not a technical feature of this embodiment and therefore is not described), provides information such as the type, size, position and the like of the defects for a user, and records and feeds back the information to the user.
The above-mentioned embodiment is only used for explaining the utility model concept, and not to the limit of the utility model protection, and all utilize this concept to be right the utility model discloses carry out insubstantial change, all shall fall into the scope of protection of the utility model.

Claims (2)

1. A rolling detection device based on a contact image sensor is characterized by comprising:
a contact image sensor for acquiring image data of an object to be inspected;
the light source corresponds to the position of the contact image sensor and is used for improving the contrast of the detected object at the position of the contact image sensor;
the image acquisition control module is used for controlling or acquiring the motion condition of the detected object so as to synchronize the exposure of the contact image sensor;
the image processing module is used for acquiring image data acquired by the contact image sensor and analyzing the image data to obtain defect information of the detected object;
the image acquisition control module is electrically connected with a controller of the winding and rewinding machine for controlling the motion state of the detected object on the winding and rewinding machine;
or the image acquisition control module is electrically connected with a movement state acquisition unit for acquiring the movement state of the detected object.
2. The roll detection device based on the contact image sensor according to claim 1, wherein: the motion state acquisition unit is provided with an encoder.
CN202021536715.6U 2020-07-29 2020-07-29 Winding detection device based on contact type image sensor Active CN214703369U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021536715.6U CN214703369U (en) 2020-07-29 2020-07-29 Winding detection device based on contact type image sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021536715.6U CN214703369U (en) 2020-07-29 2020-07-29 Winding detection device based on contact type image sensor

Publications (1)

Publication Number Publication Date
CN214703369U true CN214703369U (en) 2021-11-12

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021536715.6U Active CN214703369U (en) 2020-07-29 2020-07-29 Winding detection device based on contact type image sensor

Country Status (1)

Country Link
CN (1) CN214703369U (en)

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