CN214702493U - Stirring equipment material metering system and stirring equipment - Google Patents

Stirring equipment material metering system and stirring equipment Download PDF

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CN214702493U
CN214702493U CN202120252293.8U CN202120252293U CN214702493U CN 214702493 U CN214702493 U CN 214702493U CN 202120252293 U CN202120252293 U CN 202120252293U CN 214702493 U CN214702493 U CN 214702493U
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hopper
placing
metering system
calibration
calibration object
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张国
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Sany Automobile Manufacturing Co Ltd
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Sany Automobile Manufacturing Co Ltd
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Abstract

The application provides agitated vessel material measurement system and agitated vessel. The material metering system of the stirring equipment comprises a base; the measuring hopper is used for containing materials to be measured; the weighing scale is connected with the base and the weighing hopper; and the automatic calibration object taking and placing device is used for taking the calibration object out of the metering hopper and placing the calibration object on the metering hopper, so that the calibration efficiency of the material metering system of the stirring equipment is improved, and the safety is improved.

Description

Stirring equipment material metering system and stirring equipment
Technical Field
The application relates to the technical field of supply or proportion of ingredients when clay or cement are mixed with other materials, in particular to a material metering system of stirring equipment and the stirring equipment.
Background
The stirring station has higher requirement on weighing precision in the working process. In order to ensure the weighing precision, calibration objects such as weights are required to be used for regularly calibrating the scale, and currently, a scale calibrating method for manually carrying the calibration objects is mainly adopted.
SUMMERY OF THE UTILITY MODEL
In view of this, the first aspect of the present application provides a material metering system for a stirring apparatus, which solves the problem of low work efficiency of manual weight transportation during scale calibration in the background art.
A first aspect of the present application provides a material metering system for a stirring device, comprising a base; the measuring hopper is used for containing materials to be measured; the weighing scale is connected with the base, is connected with the weighing hopper and is used for weighing the materials contained in the weighing hopper; and the automatic calibration object taking and placing device is used for taking the calibration objects off the metering hopper or placing the calibration objects on the metering hopper.
With reference to the first aspect, in one possible implementation manner, the base includes: the beam part is used for suspending the upper end of the metering scale and installing the top of the automatic calibration object taking and placing device; the calibration object is positioned between the metering hopper and the automatic calibration object taking and placing device.
With reference to the first aspect, in a possible implementation manner, the automatic calibration object taking and placing device includes an electromagnet, and the calibration object is a weight.
With reference to the first aspect, in a possible implementation manner, the weighing hopper includes a hopper body and a cover body, the cover body is covered on the hopper body and is used for being connected with the weighing scale, the cover body includes a cover body and a placement position, and the placement position is disposed on the cover body and is used for placing the calibration object.
With reference to the first aspect, in a possible implementation manner, the placing positions are symmetrically arranged with respect to a connecting portion of the cover body, where the connecting portion is connected to the weighing scale, and the automatic calibrator taking and placing devices are arranged in one-to-one correspondence with the placing positions.
With reference to the first aspect, in a possible implementation manner, the placement position is provided with a limiting cylinder, the limiting cylinder comprises a limiting cylinder wall, and the limiting cylinder wall extends upwards from the cover body.
With reference to the first aspect, in a possible implementation manner, the method further includes: a control device, the control device comprising: and the controller is electrically connected with the electromagnet.
With reference to the first aspect, in a possible implementation manner, the control device further includes: and the alarm is electrically connected with the controller.
With reference to the first aspect, in a possible implementation manner, the control device further includes: a reservoir electrically connected with the controller.
The first aspect of this application provides a mixing apparatus material metering system gets the device through the calibration thing is automatic, can utilize the calibration thing to get automatically and put the device, when the weigher of measurement system needs the calibration, the calibration thing is automatic to get and put the device and take out the calibration thing from the measurement hopper automatically or put down to make the weight that the weigher of connection on the base weighed change, through the weight variation volume that the comparison weigher weighed and the weight of calibration thing, with calibration weigher. The scheme can obviously improve the convenience degree in the process of calibrating the metering scale, does not need manual contact and weight carrying of operators, greatly improves the labor efficiency and increases the safety. Moreover, because the weight is not required to be manually carried by an operator, the time-consuming problem of manually carrying the weight is not required to be considered, the interval of calibrating the weighing scales is shortened, the frequency of calibrating the weighing scales is increased, the accuracy of the weighing scales is improved, and the production quality of the concrete is improved.
An object of the second aspect of this application is to provide a mixing apparatus, the technical problem that the work efficiency of artifical transport weight is low when having solved the school balance among the background art.
The stirring equipment provided by the second aspect of the present application comprises the material metering system of the stirring equipment in any one of the above implementation manners.
The stirring device provided by the second aspect of the present application includes the stirring device material metering system in any one of the above implementation manners, and therefore has the technical effect of any one of the above stirring device material metering systems, which is not described herein again.
Drawings
Fig. 1 is a schematic view illustrating a material metering system of a stirring device according to an embodiment of the present disclosure.
FIG. 2 is a cross-sectional view of the mixing device material metering system of the embodiment of FIG. 1 with calibrant disengaged from the cap body.
FIG. 3 is a cross-sectional view of the mixing device material metering system of the embodiment of FIG. 1 with the calibrant in a set position.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1 is a schematic view illustrating a material metering system of a stirring device according to an embodiment of the present disclosure. FIG. 2 is a cross-sectional view of the mixing device material metering system of the embodiment of FIG. 1 with the calibrant in a set position. FIG. 3 is a cross-sectional view of the mixing device material metering system of the embodiment of FIG. 1 with calibrant disengaged from the cap body. As shown in fig. 1, 2 and 3, the material metering system of the stirring device comprises a base 20; the measuring hopper is used for containing materials to be measured; the weighing scale 10 is connected with the base 20 and is connected with the weighing hopper; and the automatic calibration object taking and placing device is used for taking the calibration objects off the metering hopper or placing the calibration objects on the metering hopper.
This agitated vessel material metering system gets the device through the automatic device of getting of calibration thing, can utilize the automatic device of getting of calibration thing, when the weigher 10 of measurement system needs to calibrate, the automatic device of getting of calibration thing takes out or puts down calibration thing from the measurement hopper automatically to make the weight that weigher 10 connected on base 20 weighed change, through the weight variation volume that compares weigher 10 weighed and the weight of calibration thing, with calibration weigher 10. The scheme can obviously improve the convenience degree of the calibration of the metering scale 10, does not need an operator to manually contact and carry the weights, greatly improves the labor efficiency and increases the safety. Moreover, because the weight does not need to be manually carried by an operator, the time consumption problem of manually carrying the weight does not need to be considered, the interval of the calibration weigher 10 is shortened, the frequency of calibrating the weigher 10 is increased, the accuracy of the weigher 10 is improved, and the production quality of concrete is improved.
In one possible implementation, the base 20 includes a beam portion 21, the beam portion 21 suspends the upper end of the weighing scale 10, and mounts the top of the calibrant pick-and-place robot; the calibration object is positioned between the metering hopper and the automatic calibration object taking and placing device.
The weighing scale 10 is suspended through the beam part 21, and the automatic calibration object taking and placing device is installed, so that the space around the weighing scale 10 can be fully utilized, and the whole volume of the material metering system of the stirring equipment is reduced. The calibration object is arranged between the metering hopper and the automatic calibration object taking and placing device, and the taking and placing of the calibration object are facilitated. Meanwhile, the distance between the lower surface of the electromagnet 30 and the upper surface of the weight serving as the calibration object can be shortened, so that the action time is favorably shortened, and the total time consumption of scale calibration is reduced.
In one possible implementation, the automatic calibrator taking and placing device includes a calibrator lifting assembly, and the calibrator lifting assembly is used for being connected with the calibrator and driving the calibrator to lift and separate from the metering hopper. It should be noted that the calibrant lifting assembly herein may not be absolutely vertically lifted, for example, a movement that forms an angle smaller than 20 ° with the vertical line may be considered as belonging to the lifting category, as long as the calibrant can be driven to separate from the weighing hopper and put on the weighing hopper.
The lifting mode is adopted to separate the calibration materials from the metering hopper, the metering hopper does not bear the weight of the calibration materials any more, the calibration materials can be separated from the metering hopper only by lifting a small distance, the action stroke is short, the action time can be shortened, and the operation efficiency is improved. And the action stroke is short, the volume of the calibrator lifting assembly can be reduced, and the manufacturing cost of the equipment is reduced.
In another possible implementation manner, the automatic calibrator taking and placing device may further include a horizontal moving assembly, for example, a horizontally telescopic cylinder may be used to drive a clamping jaw cylinder to take the calibrator away from the weighing hopper, so that the weight of the calibrator is no longer borne by the weighing hopper, or the calibrator is placed on the weighing hopper.
In a possible implementation manner, the automatic calibration object taking and placing device comprises an electromagnet 30, and the calibration object is a weight.
When the calibration object is driven to move by the calibration object lifting assembly, the electromagnet 30 is adopted, the calibration object can be upwards attracted by magnetic force only by electrifying the electromagnet 30, the action stroke is short, and the action efficiency is high. Besides, the electromagnet is electrified to absorb the calibration object, other moving parts are not needed besides the calibration object, and therefore shaking of the material metering system of the stirring equipment can be reduced, and metering accuracy is improved.
In another possible implementation, the calibrant lifting assembly may include a jaw cylinder and a driving mechanism that drives the jaw cylinder to move linearly up and down, and the driving mechanism that moves linearly up and down may be a cylinder or an electric screw, or the like. When the calibration object needs to be lifted, the driving mechanism drives the clamping jaw air cylinder to descend, and the clamping jaw air cylinder is in an open state at the moment; when the clamping jaw of the clamping jaw cylinder is positioned on the side surface of the calibration object, the clamping jaw of the clamping jaw cylinder clamps the calibration object; the driving mechanism drives the clamping jaw cylinder to ascend, and the calibration object clamped by the clamping jaw cylinder also ascends along with the clamping jaw cylinder; the calibrant is disengaged from the weighing hopper and the weight weighed by the scale 10 does not include the weight of the calibrant. When the calibration object needs to be put down, the driving mechanism drives the clamping jaw air cylinder to descend, and at the moment, the clamping jaw air cylinder is in a state of clamping the calibration object; after the calibration object is placed on the metering hopper, the clamping jaws of the clamping jaw air cylinders release the calibration object; the driving mechanism drives the clamping jaw cylinder to ascend, and the clamping jaw cylinder cannot clamp the calibration object and then ascend; the calibrant is placed on the weighing hopper, and the weight of the scale 10 includes the weight of the calibrant.
In one possible implementation, the weighing hopper includes a hopper body 60 and a cover 50, the cover 50 is covered on the hopper body 60 for connecting with the weighing scale 10, the cover 50 includes a cover body 51 and a placement position 52, and the placement position 52 is disposed on the cover body 51 for placing the calibration object.
By placing the calibration objects on the cover body 51, the lateral dimensions of the weighing hopper can be reduced compared to solutions in which calibration objects are placed elsewhere, which is advantageous for reducing the overall dimensions of the material weighing system of the mixing plant. Moreover, the automatic calibration material taking and placing device can be arranged above the cover body 50, so that the calibration material can be lifted or placed down conveniently in a lifting mode, the lifting or placing process of the calibration material is easier to realize, interference with other positions of the metering hopper can be avoided in the taking and placing process of the calibration material, and collision on the metering hopper is reduced.
In another possible implementation, the calibration object may be placed on the bucket body 60, for example, a box with an opening facing upward may be provided on the outer side of the bucket body 60, the calibration object may be vertically taken out or put down from the box, or the angle of taking out or putting in the calibration object may be not more than 20 ° from the vertical line.
In one possible implementation manner, the placing positions 52 are symmetrically arranged relative to the connecting portion of the cover body 51 connected to the weighing scale 10, and the automatic calibration material taking and placing devices are arranged in one-to-one correspondence with the placing positions 52.
Specifically, in the present embodiment, the connecting portion of the cover body 51 with the weighing scale 10 is located at the center of the cover body 51, and two placement locations 52 may be provided on the cover body 51, the two placement locations 52 being symmetrical with respect to the center of the cover body 51. That is, in the present embodiment, the number of the automatic calibration object placement devices is two, and the two automatic calibration object placement devices are symmetrical with respect to the weighing scale 10.
The placing position 52 is arranged at the symmetrical position of the connecting part of the cover body 51, which is connected with the metering scale 10, after the calibration object is placed at each time, the metering hopper still can keep the original suspension posture, the weighing accuracy of the metering scale 10 is improved, the difference value between the measured value and the actual weight of the metering scale 10 can be reduced as much as possible, and therefore accurate scale calibration is facilitated.
In another possible implementation, the placement locations 52 may not be symmetrical with respect to the connection of the cover body 51, such that placing weights may cause the weighing hoppers to tilt, but such an arrangement is theoretically possible because the total weight weighed by the scale 10 is still that weight, as long as the weighing hoppers are not in contact with, and not under the force of, other components. Alternatively, three or four placing positions 52 may be provided on the cover body 51, and correspondingly, three or four automatic calibrant pick-and-place devices may be provided.
In one possible implementation, the placing position 52 is provided with a limiting cylinder 53, and the limiting cylinder 53 comprises a limiting cylinder wall which extends upwards from the cover body 51.
Set up spacing section of thick bamboo 53, can put down or the in-process of release at the calibration thing, lead to the orbit and the gesture of calibration thing for the calibration thing can be just with the bottom surface fall on the lid body 51 place the position 52 in, avoid the gesture and the position of calibration thing to change, thereby as far as possible unify the influence of weighing to the measuring hopper weight after releasing the calibration thing at every turn, with the accuracy that improves the school balance.
In another possible implementation, the placement location 52 may be a recess provided on the cover body 51, and the size of the recess is the same as the calibration object or slightly larger than the size of the bottom surface of the calibration object. The periphery of the placement site 52 may smoothly transition with the lid body 51 and may slide into the center of the recess for placement in a more accurate position even if the calibrant is placed with a slight offset.
In another possible implementation, the automatic calibrator handling device may not correspond to the placement positions 52 one-to-one, for example, the calibrator may have a ring shape, and the ring shape may be a circular ring shape or a zigzag shape. The automatic calibration object taking and placing devices are arranged in two numbers, the two automatic calibration object taking and placing devices are symmetrically arranged relative to the metering scale 10, and when the calibration object needs to be lifted or put down, the two automatic calibration object taking and placing devices simultaneously act to lift or put down the annular calibration object.
In one possible implementation, the number of the automatic calibration material handling devices is multiple, and the automatic calibration material handling devices are symmetrically arranged relative to the connection portion of the weighing hopper and the weighing scale 10.
The automatic calibration material taking and placing device is symmetrically arranged relative to the connecting part of the metering hopper and the metering scale 10, so that the influence of the load when the calibration material falls on the placing position 52 on the balance of the metering hopper is reduced when the calibration material is released simultaneously, the metering hopper can be recovered to be stable as soon as possible, and the weight of the metering hopper can be accurately obtained.
In another possible implementation, the weighing scale 10 may not be in a suspended form, and may be disposed at the bottom of a weighing hopper, for example, the weighing scale 10 may be of a pressure-sensitive type. The automatic calibration material loading/unloading device may be provided on the beam portion 21, and the weight of the weighing hopper may be changed by loading or unloading the calibration material onto or from the cover 50 of the weighing hopper.
In one possible implementation manner, the method further includes: a control device, the control device comprising: and the controller is electrically connected with the electromagnet 30.
Specifically, the controller is configured to control whether the electromagnet 30 is energized or not, and for example, the program may be set to perform automatic scale calibration once after weighing a certain number of times, and for example, may perform automatic scale calibration once after weighing 10 times, 100 times, or 1000 times. In addition, the controller may also receive a weight information signal weighed by the scale 10.
If the weights on the weighing hoppers are lifted separately, the following problems arise: part of the weights are lifted first, and the weighing hopper does not bear the weight of the part of the weights any more; the weight of other weights is still borne by the weighing hopper, so that the weighing hopper can incline towards the direction of the weight; when the weight lifted later is lifted, the weighing hopper will swing in a pendulum manner, so that the weighing scale 10 cannot accurately weigh the weight of the weighing hopper in time.
The controller is electrically connected with the electromagnet 30, and the electromagnet 30 is controlled to be electrified or not through the electric signal, so that the action synchronism of the electromagnet 30 can be improved, the weight of the weight is almost not borne by the metering hopper at the same time, the shaking is reduced or even possibly eliminated, and the accurate weight of the metering hopper can be measured more quickly by the metering scale 10.
In one possible implementation, the control device further includes: and the alarm is electrically connected with the controller.
The alarm is arranged, so that after the automatic calibration of the metering scale 10 finds that the precision of the metering scale 10 is low, the alarm can automatically give an alarm to prompt an operator that the weighing of the metering scale 10 is inaccurate and other operations are required.
In one possible implementation, the control device further includes: and the storage is electrically connected with the controller.
The memory is arranged, so that historical check records can be stored, and the weighing condition of the metering scale 10 can be traced conveniently in the follow-up process.
The operation principle of the embodiment is as follows:
when the scale needs to be calibrated, the additive is firstly injected into the metering hopper, and the metering scale 10 weighs the weight m of the additive1(ii) a At this time, the calibration object is separated from the cap body 51, and this state is shown in fig. 3.
When the electromagnet 30 is operated to change the state of the calibration object, for example, the calibration object can be released, and the calibration object is guided by the stopper cylinder 53 and falls on the placement position 52, so that the weight of the calibration object is also borne by the weighing scale 10, and the weighing scale 10 measures the weight m of the weighing hopper in this state2(ii) a The state at this time is shown in fig. 3.
M is to be1And m2Subtracting the two weights to obtain the weight difference Deltam, where Deltam is | m1-m2L. Δ m is compared to the weight m of the calibrator.
In order to further improve the automation degree of the material metering system of the stirring equipment, a control device can be further included, the control device can be electrically connected with the electromagnet 30, the metering scale 10 and an alarm device, and the alarm device can be specifically an alarm lamp or an alarm bell.
And if the deviation between the delta m and the m exceeds a preset range, alarming. Furthermore, the control device may comprise a memory in which the results of each measurement can be stored, facilitating subsequent traceability and analysis of the recipe. In addition, because the time required by the material metering system of the stirring equipment for calibrating the scale each time is greatly reduced, the frequency of calibrating the scale can be greatly improved, the original calibration once every quarter can be changed into the calibration after weighing for every time or dozens of times, and even the calibration can be carried out after weighing every time, so that the problems can be found in time, and the generation of unqualified products is avoided.
The application also provides a stirring device, which comprises the stirring device material metering system in any one of the above implementation modes. In particular, the stirring device may be a stirring station.
This agitated vessel, owing to included agitated vessel material metering system in any above-mentioned implementation, consequently has any above-mentioned agitated vessel material metering system's technical effect, and it is no longer repeated here.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modifications, equivalents and the like that are within the spirit and principle of the present application should be included in the scope of the present application.

Claims (10)

1. A stirring equipment material metering system, comprising:
a base;
the measuring hopper is used for containing materials to be measured and measuring the materials contained in the measuring hopper;
the weighing scale is connected with the base and the weighing hopper; and
and the automatic calibration object taking and placing device is used for taking the calibration objects out of the metering hopper and placing the calibration objects on the metering hopper.
2. The blending equipment material metering system of claim 1, wherein the base comprises:
the beam part is used for suspending the upper end of the metering scale and installing the top of the automatic calibration object taking and placing device;
the calibration object is positioned between the metering hopper and the automatic calibration object taking and placing device.
3. The mixing equipment material metering system of claim 1, wherein the calibrant automatic taking and placing device comprises an electromagnet, and the calibrant is a weight.
4. The mixing apparatus material metering system of claim 1, wherein the metering hopper comprises:
a bucket body; and
the lid, the lid is established on the bucket body, be used for with the weigher is connected, the lid includes:
a cover body; and
the placing position is arranged on the cover body and used for placing the calibration object.
5. The mixing equipment material metering system of claim 4, wherein the placing positions are symmetrically arranged relative to a connecting part of the cover body, which is connected with the metering scale, and the automatic calibration material taking and placing devices are arranged in one-to-one correspondence with the placing positions.
6. The mixing equipment material metering system of claim 4 or 5, wherein the placement site is provided with a limiting cylinder, the limiting cylinder comprising:
the limiting cylinder wall extends upwards from the cover body.
7. The mixing apparatus material metering system of claim 3, further comprising:
a control device, comprising:
and the controller is electrically connected with the electromagnet.
8. The mixing apparatus material metering system of claim 7, wherein the control device further comprises:
and the alarm is electrically connected with the controller.
9. The mixing apparatus material metering system of claim 7, wherein the control device further comprises:
a reservoir electrically connected with the controller.
10. A mixing apparatus, comprising the mixing apparatus material metering system of any one of claims 1-9.
CN202120252293.8U 2021-01-28 2021-01-28 Stirring equipment material metering system and stirring equipment Active CN214702493U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120252293.8U CN214702493U (en) 2021-01-28 2021-01-28 Stirring equipment material metering system and stirring equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120252293.8U CN214702493U (en) 2021-01-28 2021-01-28 Stirring equipment material metering system and stirring equipment

Publications (1)

Publication Number Publication Date
CN214702493U true CN214702493U (en) 2021-11-12

Family

ID=78565373

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120252293.8U Active CN214702493U (en) 2021-01-28 2021-01-28 Stirring equipment material metering system and stirring equipment

Country Status (1)

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CN (1) CN214702493U (en)

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