CN214694689U - Jet type dye vat - Google Patents

Abstract

The application provides a pair of injection type dye vat, relate to the technical field of dye vat, it includes the casing, the level is provided with a plurality of spray tubes in the casing, be provided with the clearance subassembly that is used for clearing up the casing inside wall in the casing, the clearance subassembly includes a plurality of dwang, a plurality of dwang rotate and install on the inside wall of casing week side, be provided with the brush hair on the dwang, be provided with on the casing and be used for driving dwang pivoted first driving piece, install the raceway along the circumference of casing on the inside wall of casing week side, be provided with a plurality of clearance shower nozzle on the raceway, every clearance shower nozzle all sets up towards the inside wall of casing of homonymy, the clearance subassembly is still including the clearance portion that is used for clearing up the casing diapire inside wall. The cleaning of the peripheral side wall of the shell is carried out through the hairbrush arranged on the rotating rod and the rotating rod, so that the dye adhered to the dye vat can be cleaned in time after the dyeing of the dye vat is finished at every time, and the pollution to subsequent dyeing is avoided.

Description

Jet type dye vat

Technical Field

The application relates to the technical field of dye vats, in particular to a jet type dye vat.

Background

The DTY draw textured yarn is an important textile raw material, and is a finished yarn obtained by drawing and twisting polyester yarn through an elasticizer. In order to meet the market demand, most DTY is subjected to dyeing treatment by a dyeing machine, and the jet dye vat is a widely applied dyeing machine.

The jet dye vat consists of a shell and a jet pipe arranged in the shell, and the jet pipe is densely provided with nozzles. In the use process, the DTY is lapped on the spray pipe, and the dye is sprayed to the DTY from the spray opening on the spray pipe for dyeing.

Dye is easily adhered to the inner side wall of the shell in the using process of the dye vat, if the dye is not cleaned in time, the dye vat can cause pollution in the dye vat, and then the dyeing effect of subsequent yarns is influenced.

SUMMERY OF THE UTILITY MODEL

In order to carry out the clearance of dye vat in time, this application provides a jet type dye vat.

The application provides a spray type dye vat, adopted following technical scheme:

the utility model provides a jet type dye vat, includes the casing, the level is provided with a plurality of spray tubes in the casing, be provided with the clearance subassembly that is used for clearing up the casing inside wall in the casing, the clearance subassembly includes a plurality of root dwang, a plurality of the dwang rotates to be installed on the inside wall of casing week side, be provided with the brush hair on the dwang, be provided with on the casing and be used for driving dwang pivoted first driving piece, install the raceway along the circumference of casing on the inside wall of casing week side, be provided with a plurality of clearance shower nozzle, every on the raceway the clearance shower nozzle all sets up towards the casing inside wall of homonymy, the clearance subassembly is still including the clearance portion that is used for clearing up casing diapire inside wall.

Through adopting above-mentioned technical scheme, accomplish the dyeing back when the dye vat, drive the dwang through first driving piece and rotate, the brush hair contacts with the inside wall of casing under the drive of dwang. Meanwhile, clean water is sprayed out of the cleaning spray head towards the peripheral side wall of the shell, the peripheral side wall of the shell is cleaned by matching with the bristles, and the bottom wall of the shell is cleaned by the cleaning part. Through being provided with the clearance subassembly for dyeing at every turn can both be timely after the end of dyeing carry out the dye vat clearance, avoid in the casing by the dyestuff pollution, guaranteed the dyeing effect.

Optionally, first driving piece includes two driving motor, two the equal fixed mounting of driving motor is on the lateral wall of casing, be provided with four dwang in the casing, four the dwang is first dwang, second dwang, third dwang and fourth dwang respectively, first dwang, second dwang, third dwang and fourth dwang set gradually along the circumference of casing, the lateral wall of casing is worn out and is linked to each other with two driving motor's output shaft respectively to the one end of first dwang and the one end of third dwang, all be provided with on second dwang and the fourth dwang and be used for driving second dwang and fourth dwang pivoted linkage.

Through adopting above-mentioned technical scheme, after opening driving motor, two driving motor drive first dwang and third dwang respectively and rotate to make the brush hair on first dwang and the third dwang carry out the clearance of casing both sides lateral wall. Then the second rotating rod and the fourth rotating rod are driven by the linkage piece to rotate, so that the brush hairs on the third rotating rod and the fourth rotating rod clean the side walls of the other two sides of the shell, and the cleaning of the peripheral side walls of the shell is completed.

Optionally, the linkage includes first bevel gear, second bevel gear, third bevel gear and fourth bevel gear, first bevel gear fixed connection is on first dwang, second bevel gear fixed connection be close to the one end of first dwang and mesh mutually with first bevel gear at the second dwang, third bevel gear fixed connection is on the third dwang, fourth bevel gear fixed connection is close to the one end of third dwang and meshes mutually with the third bevel gear at the fourth dwang.

Through adopting above-mentioned technical scheme, when first dwang rotated under driving motor's drive, first bevel gear drove the second bevel gear rotation of meshing, and the second dwang rotated under second bevel gear's drive. And meanwhile, when the third rotating rod rotates, the third bevel gear drives the fourth rotating rod to rotate through the fourth bevel gear, so that the driving of the third rotating rod and the fourth rotating rod is completed.

Optionally, the clearance portion is including the installation piece, the length direction along the casing rotates on the diapire of casing installs reciprocal lead screw, the length direction of following the casing on the casing diapire still fixed mounting have a gag lever post, installation piece slidable mounting is on the gag lever post, set up on the installation piece with reciprocal lead screw thread fit's screw hole, be equipped with the rotation motor on the lateral wall of casing, the one end that reciprocal lead screw is close to the rotation motor is passed the lateral wall of casing and is linked to each other with the output shaft that rotates the motor, be provided with on the diapire of installation piece and strike off the board, it keeps away from the diapire inconsistent with the casing with the one side that the installation piece links to each other to strike off the board.

Through adopting above-mentioned technical scheme, when rotating the motor and driving reciprocal lead screw and rotate, the installation piece moves along the length direction of stop lever under the screw thread effect of reciprocal lead screw. The installation piece is in the motion in-process, scrapes off the board and contacts with the diapire of casing to scrape off the dyestuff residue on the casing diapire, thereby accomplished the clearance on the casing diapire.

Optionally, the both sides of installation piece are installed fixed pipe, two along the length direction of installation piece fixed pipe is provided with a plurality of high pressure nozzle along the length direction of fixed pipe on the fixed pipe, high pressure nozzle all sets up towards the diapire of casing, two the one end that fixed pipe is close to reciprocal lead screw all is connected with corrugated hose, two corrugated hose keeps away from the one end that links to each other with fixed pipe and is connected with a connecting pipe, the one end that the connecting pipe kept away from and links to each other with fixed pipe wears out the casing lateral wall setting.

Through adopting above-mentioned technical scheme, when striking off the board and clear up the diapire of casing under the drive of installation piece, the high pressure shower nozzle sprays water to the diapire of casing for pigment on the casing diapire is by the clean up, has further promoted the clearance effect of casing.

Optionally, one side of scraping the board and keeping away from and linking to each other with the installation piece is provided with the rubber strip, the rubber strip slides with the inside wall of casing diapire and contradicts.

Through adopting above-mentioned technical scheme, can avoid scraping the board and cause the damage to the diapire of casing through being provided with the rubber strip, promote the life of equipment.

Optionally, a first discharge hole and a second discharge hole are formed in the bottom wall of the shell, a first discharge pipe and a second discharge pipe are arranged on the outer side wall of the bottom wall of the shell, the first discharge hole is communicated with the second discharge pipe, the second discharge hole is communicated with the second discharge pipe, and control valves are arranged on the first discharge pipe and the second discharge pipe.

Through adopting above-mentioned technical scheme, when carrying out dyestuff recovery, open the control flap on the first discharging pipe, carry out the recovery of dyestuff. When the dye vat is cleaned, the control valve on the first discharging pipe is closed, the control valve on the second discharging pipe is opened, and the wastewater for cleaning is recovered. Two pipelines are arranged for recycling, so that the subsequent waste recycling is facilitated.

Optionally, the bottom of casing is provided with the first recycling bin that is used for retrieving the dyestuff and the second recycling bin that is used for retrieving waste water, first discharging pipe is linked together with first recycling bin, the second discharging pipe links to each other with the second recycling bin, be provided with the adsorption plate that is used for absorbing the dyestuff in the second recycling bin.

Through adopting above-mentioned technical scheme, after waste water after will clearing up the casing lets in the second recycling bin, waste water absorbs the dyestuff in the waste water under the effect of adsorption plate to be convenient for follow-up purification of waste water.

In summary, the present application includes at least one of the following benefits:

1. the cleaning of the peripheral side wall of the shell is carried out through the hairbrush arranged on the rotating rod and the rotating rod, so that the dye adhered to the dye vat can be cleaned in time after the dyeing of the dye vat is finished at every time, and the pollution to subsequent dyeing is avoided.

2. Be provided with and strike off board, clearance shower nozzle and high pressure nozzle and further promoted the clearance effect of clearance subassembly, further reduced the pollution in the dye vat.

3. Be provided with second recycling bin and adsorption plate and carry out the recovery and the purification of sewage, be convenient for carry out subsequent waste water treatment.

Drawings

FIG. 1 is a schematic view of the overall structure of a jet dye vat according to an embodiment of the present application;

FIG. 2 is a cross-sectional view of a jet dye vat according to an embodiment of the present application, showing a schematic structural view of a cleaning assembly;

FIG. 3 is a schematic diagram of a portion of a cleaning assembly according to an embodiment of the present application;

FIG. 4 is a sectional view of a jet type dye vat according to the embodiment of the present application, for showing a structural schematic view of a cleaning part.

Reference numerals: 1. a housing; 11. a cover plate; 12. a nozzle; 2. cleaning the assembly; 21. a first rotating lever; 22. a second rotating lever; 23. a third rotating rod; 24. a fourth rotating rod; 25. a drive motor; 26. a first bevel gear; 27. a second piebald horse gear; 28. a third bevel gear; 29. a fourth bevel gear; 3. brushing; 4. a water delivery pipe; 41. cleaning the spray head; 5. a cleaning part; 51. a reciprocating screw rod; 52. a limiting rod; 53. rotating the motor; 54. mounting blocks; 55. scraping the plate; 57. a fixed tube; 571. a high pressure spray head; 58. a corrugated hose; 59. a connecting pipe; 61. a first discharge pipe; 62. a first recycling bin; 63. a second discharge pipe; 64. a second recovery tank; 65. a control valve; 66. and (5) adsorbing the plate.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses a jet type dye vat. Referring to fig. 1 and 2, a spray type dye vat includes a square casing 1 having an open top, and a cover plate 11 for closing the open top is hinged to an open end of the casing 1. Four spray pipes 12 are horizontally and fixedly connected inside the shell 1, and each spray pipe 12 is densely provided with spray nozzles. The inside of casing 1 is provided with the clearance subassembly 2 that is used for clearing up casing 1 inside wall and casing 1 diapire. After dyeing once is accomplished to the dye vat, can be infected with the dyestuff on the diapire of casing 1 and the inside wall, clear up it through clearance subassembly 2, can avoid the dyestuff to cause the pollution and then influence subsequent yarn dyeing to casing 1 inside.

Referring to fig. 2 and 3, in particular, the cleaning assembly 2 includes a first rotating rod 21, a second rotating rod 22, a third rotating rod 23 and a fourth rotating rod 24 which are sequentially and rotatably installed on the inner side wall of the periphery of the housing 1, and the first rotating rod 21, the second rotating rod 22, the third rotating rod 23 and the fourth rotating rod 24 are all horizontally arranged. Two driving motors 25 are fixedly mounted on the outer side wall of one side, hinged to the cover plate 11, of the shell 1, and one sides, close to the driving motors 25, of the first rotating rod 21 and the third rotating rod 23 penetrate through the side wall of the shell 1 and are fixedly connected with output shafts of the two driving motors 25 respectively.

Referring to fig. 3, the second rotating rod 22 and the fourth rotating rod 24 are provided with a linkage member for synchronously rotating with the first rotating rod 21 and the third rotating rod 23, the linkage member includes a first bevel gear 26 fixedly installed on the first rotating rod 21 near the second rotating rod 22, a second bevel gear 27 is connected to a terminal of the second rotating rod 22 near the first rotating rod 21, and the first bevel gear 26 is engaged with the second bevel gear 27. The end of the third rotating rod 23 close to the fourth rotating rod 24 is keyed with a third bevel gear 28, the end of the fourth rotating rod 24 close to the third rotating rod 23 is keyed with a fourth bevel gear 29, and the third bevel gear 28 is meshed with the fourth bevel gear 29. When the two driving motors 25 drive the first rotating rod 21 and the third rotating rod 23 to rotate, the second rotating rod 22 and the fourth rotating rod rotate together under the transmission of the first bevel gear 26, the second bevel gear 27, the third bevel gear 28 and the fourth bevel gear 29.

Referring to fig. 2 and 3, the first, second, third and fourth rotating levers 21, 22, 23 and 24 are provided with bristles 3, and the bristles 3 are in contact with the inner side wall of the housing 1. When the first rotating rod 21, the second rotating rod 22, the third rotating rod 23 and the fourth rotating rod 24 rotate, the brush hairs 3 can rub against the peripheral inner side wall of the shell 1, and the dye on the peripheral inner side wall of the shell 1 is brushed down.

Referring to fig. 2, a water pipe 4 is fixedly installed on the inner side wall of the periphery of the casing 1 along the circumferential direction of the casing 1, a plurality of cleaning nozzles 41 are arranged on the water pipe 4 at equal intervals along the length direction of the water pipe 4, and each cleaning nozzle 41 faces the rotating rod on the same side of the casing 1. When the first rotating rod 21, the second rotating rod 22, the third rotating rod 23 and the fourth rotating rod 24 drive the brush bristles 3 to rotate, the cleaning spray head 41 can spray clean water onto the rotating rods, so that the dye brushed down by the brush bristles 3 can be swept down in time, and the cleaning effect of the cleaning assembly 2 is improved.

Referring to fig. 1 and 4, the cleaning assembly 2 further includes a cleaning portion 5. The cleaning part 5 comprises a reciprocating screw rod 51 and a limiting rod 52, the reciprocating screw rod 51 is rotatably connected to one side of the bottom wall of the shell 1 along the width direction of the shell 1, and the limiting rod 52 is fixedly connected to the other side of the bottom wall of the shell 1 along the width direction of the shell 1. The outer side wall of the shell 1 is fixedly provided with a rotating motor 53, and one end of the reciprocating screw rod 51 close to the rotating motor 53 penetrates through the side wall of the shell 1 to be fixedly connected with an output shaft of the rotating motor 53.

Referring to fig. 4, the cleaning portion 5 further includes a mounting block 54, and both ends of the mounting block 54 are respectively provided with a threaded hole and a limiting hole. The reciprocating screw rod 51 is in threaded connection with the threaded hole, and the limiting rod 52 is in sliding connection with the limiting hole. The length direction fixedly connected with along installation piece 54 on the diapire of installation piece 54 scrapes board 55, scrapes board 55 and keeps away from the one side that links to each other with installation piece 54 along the length direction fixedly connected with rubber strip of scraping board 55, and the rubber strip is contradicted with the diapire slip of casing 1. When the rotating motor 53 drives the reciprocating screw rod 51 to rotate, the mounting block 54 reciprocates along the length of the limiting rod 52 under the action of the thread of the reciprocating screw rod 51, and the rubber strip on the scraping plate 55 scrapes off residual dye on the bottom wall of the shell 1 under the driving of the mounting block 54.

Referring to fig. 4, fixed pipes 57 are fixedly installed on both sides of the installation block 54 along the length direction of the installation block 54, corrugated hoses 58 are connected to both ends of the two fixed pipes 57 close to the driving motor 25, and the same connection pipe 59 is connected to the ends of the two corrugated hoses 58 far from the fixed pipes 57. The end of the connecting tube 59 remote from the connection to the bellows 58 is fixed to the side wall of the housing 1 and extends through the side wall of the housing 1.

Referring to fig. 4, ten high pressure nozzles 571 are equidistantly arranged on the fixed pipe 57 along the length direction of the fixed pipe 57, and each high pressure nozzle 571 is vertically arranged downward. When the scraping plate 55 scrapes the bottom wall of the housing 1, clean water is introduced into the fixing pipe 57 through the connecting pipe 59 and then sprayed to the bottom wall by the high-pressure spray nozzle 571, so that the scraped dye on the bottom wall is washed away, and the cleaning effect of the cleaning assembly 2 is further improved.

Referring to fig. 2 and 4, a first discharge port and a second discharge port are further formed in the bottom wall of the casing 1, and the first discharge port and the second discharge port are respectively formed in two ends of the casing 1. The outer side wall of the bottom wall of the shell 1 is fixedly connected with a first discharging pipe 61 and a second discharging pipe 63, the first discharging pipe 61 is communicated with a first discharging hole, and the second discharging pipe 63 is communicated with a second discharging hole. The first discharging pipe 61 and the second discharging pipe 63 are both provided with control valves 65, and the bottom of the shell 1 is also provided with a first recycling bin 62 and a second recycling bin 64. The first recovery tank 62 is connected to the first discharge pipe 61, and the second recovery tank 64 is connected to the second discharge pipe 63. After the dyeing of the dye vat is completed, the control valve 65 on the first discharge pipe 61 is opened, so that the dye deposited in the shell 1 enters the first recovery barrel 62 from the first discharge pipe 61 for recovery. After the cleaning assembly 2 finishes cleaning the shell 1, the control valve 65 on the second discharge pipe 63 is opened, so that the sewage with the dye enters the second recovery barrel 64 through the second discharge pipe 63. Dye and sewage are collected respectively through the first recycling bin 62 and the second recycling bin 64, so that subsequent recycling and sewage treatment are facilitated.

An activated carbon adsorption plate 66 for adsorbing the dye is horizontally arranged in the second recovery barrel 64. After the sewage enters the second recycling bin 64, the sewage passes through the adsorption plate 66 and a part of the dye is absorbed under the action of the adsorption plate 66, so that the subsequent sewage treatment is facilitated.

The implementation principle of the jet type dye vat in the embodiment of the application is as follows: after the dye vat is used for dyeing, the control valve 65 on the first discharge pipe 61 is opened to make the dye in the dye vat flow into the first recovery barrel 62. The control valve 65 on the first discharge pipe 61 is closed and the control valve 65 on the second discharge pipe 63 is opened, while the drive motor 25 and the rotary motor 53 are simultaneously started.

The first rotating rod 21 and the third rotating rod 23 are driven by a driving motor 25 to rotate, and the second rotating rod 22 and the fourth rotating rod 24 are driven by a linkage to rotate simultaneously. The four rotating rods are in contact with the inner side wall of the shell 1 through the bristles 3 in the rotating process, and the cleaning spray head 41 sprays clean water towards the bristles 3 to enable the dye on the inner side wall of the shell 1 to be washed down.

The reciprocating screw rod 51 is driven by the rotating motor 53 to rotate, and the mounting block 54 moves along the length direction of the limiting rod 52 under the action of the thread of the reciprocating screw rod 51 and enables the scraping plate 55 to scrape off the dye on the bottom wall of the shell 1. Meanwhile, under the action of the high-pressure nozzle 571, the dye on the bottom wall of the housing 1 is washed clean. The sewage with the dye is fed into a second recovery barrel 64 through a second discharge pipe 63 for collection.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. A jet type dye vat comprises a shell (1), a plurality of spray pipes (12) are horizontally arranged in the shell (1), it is characterized in that a cleaning component (2) for cleaning the inner side wall of the shell (1) is arranged in the shell (1), the cleaning component (2) comprises a plurality of rotating rods which are rotatably arranged on the inner side wall of the peripheral side of the shell (1), the rotating rod is provided with bristles (3), the shell (1) is provided with a first driving part for driving the rotating rod to rotate, a water delivery pipe (4) is arranged on the inner side wall of the peripheral side of the shell (1) along the circumferential direction of the shell (1), a plurality of cleaning nozzles (41) are arranged on the water delivery pipe (4), each cleaning nozzle (41) faces towards the inner side wall of the shell (1) on the same side, the cleaning assembly (2) further comprises a cleaning part (5) for cleaning the inner side wall of the bottom wall of the shell (1).

2. A jet dye vat according to claim 1, characterized in that, the first driving part comprises two driving motors (25), two equal fixed mounting of driving motors (25) is on the lateral wall of casing (1), be provided with four dwang in casing (1), four the dwang is first dwang (21), second dwang (22), third dwang (23) and fourth dwang (24) respectively, circumference that casing (1) was followed to first dwang (21), second dwang (22), third dwang (23) and fourth dwang (24) sets gradually, the lateral wall of casing (1) is worn out and is linked to each other with the output shaft of two driving motors (25) respectively to the one end of first dwang (21) and the one end of third dwang (23), all be provided with on second dwang (22) and fourth dwang (24) and be used for driving second dwang (22) and fourth dwang (24) to rotate The linkage of (a).

3. A jet dye vat according to claim 2, wherein the linkage member comprises a first bevel gear (26), a second bevel gear (27), a third bevel gear (28) and a fourth bevel gear (29), the first bevel gear (26) being fixedly connected to the first rotation rod (21), the second bevel gear (27) being fixedly connected to the second rotation rod (22) at an end thereof adjacent to the first rotation rod (21) and being engaged with the first bevel gear (26), the third bevel gear (28) being fixedly connected to the third rotation rod (23), the fourth bevel gear (29) being fixedly connected to the fourth rotation rod (24) at an end thereof adjacent to the third rotation rod (23) and being engaged with the third bevel gear (28).

4. A jet dye vat according to claim 1, characterized in that said cleaning portion (5) comprises a mounting block (54), a reciprocating screw rod (51) is rotatably arranged on the bottom wall of the shell (1) along the length direction of the shell (1), a limiting rod (52) is fixedly arranged on the bottom wall of the shell (1) along the length direction of the shell (1), the mounting block (54) is slidably mounted on the limiting rod (52), a threaded hole which is in threaded fit with the reciprocating screw rod (51) is formed in the mounting block (54), a rotating motor (53) is arranged on the outer side wall of the shell (1), one end of the reciprocating screw rod (51) close to the rotating motor (53) penetrates through the side wall of the shell (1) to be connected with an output shaft of the rotating motor (53), and a scraping plate (55) is arranged on the bottom wall of the mounting block (54), and one side, far away from the mounting block (54), of the scraping plate (55) is abutted against the bottom wall of the shell (1).

5. The spray type dye vat according to claim 4, wherein fixed pipes (57) are arranged on two sides of the mounting block (54) along the length direction of the mounting block (54), a plurality of high-pressure spray heads (571) are arranged on the two fixed pipes (57) along the length direction of the fixed pipes (57), the high-pressure spray heads (571) are all arranged towards the bottom wall of the shell (1), corrugated hoses (58) are connected to one ends, close to the reciprocating screw rods (51), of the two fixed pipes (57), one ends, far away from the ends connected with the fixed pipes (57), of the two corrugated hoses (58) are connected with a connecting pipe (59), and one end, far away from the end connected with the fixed pipes (57), of the connecting pipe (59) penetrates through the side wall of the shell (1).

6. A jet dye vat according to claim 4, wherein the scraping plate (55) is provided with a rubber strip on the side remote from the attachment to the mounting block (54), said strip sliding against the inner side wall of the bottom wall of the casing (1).

7. The jet dye vat according to claim 1, wherein a first discharge hole and a second discharge hole are formed in the bottom wall of the shell (1), a first discharge pipe (61) and a second discharge pipe (63) are formed on the outer side wall of the bottom wall of the shell (1), the first discharge hole is communicated with the second discharge pipe (63), the second discharge hole is communicated with the second discharge pipe (63), and the first discharge pipe (61) and the second discharge pipe (63) are provided with control valves (65).

8. A jet dye vat according to claim 7, characterized in that the bottom of the shell (1) is provided with a first recovery vat (62) for recovering dye and a second recovery vat (64) for recovering waste water, said first outlet pipe (61) being in communication with the first recovery vat (62), said second outlet pipe (63) being connected to the second recovery vat (64), said second recovery vat (64) being provided with an adsorption plate (66) for absorbing dye.

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