CN214694278U - Quenching liquid cooling device based on sensor - Google Patents

Abstract

The utility model provides a quenching liquid cooling device based on a sensor, which comprises a box body, wherein the top of the box body is connected with a liquid inlet pipe, the side wall of the box body is provided with a liquid outlet pipe, a first clapboard, a second clapboard and a third clapboard are erected in the box body, a first cavity is formed between the first clapboard and the top in the box body, the lower end of the liquid inlet pipe extends into the first cavity, a second cavity is formed between the first clapboard and the second clapboard, a third cavity is formed between the second clapboard and the third clapboard, a fourth cavity is formed between the third clapboard and the bottom in the box body, the left end of the liquid outlet pipe is communicated with the fourth cavity, the first clapboard and the second clapboard are connected with the side wall of the second cavity through more than two liquid transmission pipes and are embedded with an air cooler, the side wall of the third cavity is provided with a liquid sensor, the top of the third clapboard is fixedly connected with a temperature sensor and a pump body, the pump body is connected with a water pipe, the upper end of the water pipe extends into the first cavity, an electronic valve is arranged in the third partition plate, and a processing module is further arranged in the box body. The utility model can effectively cool the quenching liquid.

Description

Quenching liquid cooling device based on sensor

Technical Field

The utility model relates to the technical field of cooling devices, in particular to a quenching liquid cooling device based on a sensor.

Background

The quenching liquid is prepared by adding various surfactants into a polyether polymer material, and overcomes the defects of high water cooling speed and easiness in cracking of a workpiece due to the characteristic of inverse solubility to water; the PAG quenching medium has the advantages of low cooling speed of oil products, poor quenching effect, flammability and the like, is widely applied to heat treatment, can effectively improve the working environment, improve the quenching quality of parts and reduce the production cost by using the PAG quenching agent, and is a mature heat treatment quenching medium. The quenching liquid is often heated to a high temperature after being used, so that the quenching liquid is not beneficial to later use, the natural cooling speed of the quenching liquid is low, and the required time is long.

The traditional circulating water cooling has a common cooling effect on the quenching liquid, and the temperature of part of the quenching liquid after cooling cannot be reduced to an ideal temperature.

SUMMERY OF THE UTILITY MODEL

In view of the above technical problem, the present invention aims to provide a quenching liquid cooling device based on a sensor, which solves the above technical problem, and adopts the following technical scheme to realize:

a quenching liquid cooling device based on a sensor comprises a box body, wherein the top of the box body is connected with a liquid inlet pipe, the side wall of the box body is provided with a liquid outlet pipe, a first clapboard is erected in the box body, the liquid cooling device comprises a first baffle plate, a second baffle plate, a third baffle plate, a liquid outlet pipe, a liquid cooling machine, a liquid sensor, a temperature sensor and a pump body, wherein a first cavity is formed between the first baffle plate and the inner top of a box body;

and a processing module is further arranged in the box body, and the electronic valve, the temperature sensor, the pump body and the liquid sensor are respectively and electrically connected with the processing module.

Beneficially, the second cavity right wall is provided with more than two heat dissipation through holes.

Advantageously, the liquid transfer tube is curved.

Advantageously, said outlet pipe is arranged obliquely.

Advantageously, the bottom of the tank is provided with wheels.

Advantageously, the wheels are universal wheels.

The utility model discloses it does to have following beneficial effect:

1. the quenching liquid is cooled doubly through the air cooler, the bent liquid transfer pipe and the water source in the second cavity, so that the cooling effect is effectively improved;

2. whether the temperature of the quenching liquid is reduced to a preset value or not is automatically identified through an electronic valve, a temperature sensor, a pump body and a liquid sensor, and the quenching liquid which does not reach the standard is repeatedly cooled.

Drawings

The present invention is further explained by using the drawings, but the embodiments in the drawings do not constitute any limitation to the present invention, and for those skilled in the art, other drawings can be obtained according to the following drawings without any inventive work.

FIG. 1 is a schematic structural diagram of a quenching liquid cooling device based on a sensor of the present invention;

reference numerals: the liquid cooling device comprises a box body 1, a liquid pipe 2, a liquid outlet pipe 3, a first cavity 4, a second cavity 5, a third cavity 6, a fourth cavity 7, a first partition plate 8, a second partition plate 9, a third partition plate 10, an air cooler 11, a liquid conveying pipe 12, an electronic valve 13, a temperature sensor 14, a pump body 15, a water pipe 16, a liquid sensor 17, a heat dissipation through hole 18 and wheels 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present application, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it should be further noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, a connection through an intermediate medium, and a connection between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.

As shown in figure 1, a quenching liquid cooling device based on a sensor comprises a box body 1, wherein the top of the box body 1 is connected with a liquid inlet pipe 2, the side wall of the box body 1 is provided with a liquid outlet pipe 3, a first partition plate 8, a second partition plate 9 and a third partition plate 10 are erected in the box body 1, a first cavity 4 is formed between the first partition plate 8 and the inner top of the box body 1, the lower end of the liquid inlet pipe 2 extends into the first cavity 4, a second cavity 5 is formed between the first partition plate 8 and the second partition plate 9, a third cavity 6 is formed between the second partition plate 9 and the third partition plate 10, a fourth cavity 7 is formed between the third partition plate 10 and the inner bottom of the box body 1, the left end of the liquid outlet pipe 3 is communicated with the fourth cavity 7, the first partition plate 8 and the second partition plate 9 are connected with the side wall of the second cavity 5 through more than two liquid conveying pipes 12, an air cooler 11 is embedded in the side wall of the third cavity 5, the side wall of the third cavity 6 is provided with a liquid sensor 17, the top of the third partition plate 10 is fixedly connected with a temperature sensor 14 and a pump body 15, the pump body 15 is connected with a water pipe 16, the upper end of the water pipe 16 extends into the first cavity 4, and an electronic valve 13 is arranged in the third partition plate 10;

a processing module is further arranged in the box body 1, and the electronic valve 13, the temperature sensor 14, the pump body 15 and the liquid sensor 17 are respectively and electrically connected with the processing module.

According to the utility model discloses an in an optional embodiment, two or more heat dissipation through-holes 18 have been seted up to second cavity 5 right wall.

In an alternative embodiment of the present invention, the liquid transfer tube 12 is curved.

According to an optional embodiment of the present invention, the outlet pipe 3 is disposed obliquely.

In an alternative embodiment of the present invention, the bottom of the box 1 is provided with wheels 19.

In an alternative embodiment of the present invention, the wheel 19 is a universal wheel.

The implementation process comprises the following steps: the quenching liquid enters the first cavity 4 of the box body 1 from the liquid pipe 2, the air cooler 11 is started, the quenching liquid flows into the third cavity 6 through the liquid transfer pipe 12, when the quenching liquid passes through the liquid transfer pipe 12, firstly, the air-cooled temperature reduction is carried out by the air cooler 11, and then the water-cooled temperature reduction is carried out by the water source in the second cavity 5, thereby achieving the double temperature reduction effect, when the quenching liquid in the third cavity 6 reaches a certain height, the quenching liquid touches the liquid sensor 17, at this time, the processing module controls the temperature sensor 14 to start detecting the temperature of the quenching liquid, when the detected quenching liquid temperature is higher than the preset value, the processing module controls the pump body 15 to pump the quenching liquid back into the first cavity 4 through the water pipe 16 for repeated cooling, when the detected temperature of the quenching liquid is equal to or lower than a preset value, the processing module controls the electronic valve 13 to be opened, and the quenching liquid enters the fourth cavity 7 and leaves the box body 1 through the liquid outlet pipe 3.

The wheels 19 facilitate the user in moving the case 1.

The air cooler 11, the electronic valve 13, the temperature sensor 14, the pump body 15, the wheels 19 and the processing module are all universal standard parts or parts known to those skilled in the art, and the structure and principle of the air cooler are known to those skilled in the art through technical manuals or through routine experiments.

The utility model carries out double cooling to the quenching liquid through the air cooler 11, the bent liquid transfer pipe 12 and the water source in the second cavity 5, thereby effectively improving the cooling effect; whether the temperature of the quenching liquid is reduced to a preset value or not is automatically identified through the electronic valve 13, the temperature sensor 14, the pump body 15 and the liquid sensor 17, and the quenching liquid which does not reach the standard is repeatedly cooled.

It should be finally noted that the above embodiments are only intended to illustrate the technical solutions of the present invention, and not to limit the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. The utility model provides a quenching liquid cooling device based on sensor, characterized by, including box (1), box (1) top is connected with feed liquor pipe (2), box (1) lateral wall is equipped with drain pipe (3), box (1) is built-in to be equipped with first baffle (8), second baffle (9) and third baffle (10), form first cavity (4) between first baffle (8) and the box (1) interior top, feed liquor pipe (2) lower extreme extends to in first cavity (4), form second cavity (5) between first baffle (8) and second baffle (9), form third cavity (6) between second baffle (9) and third baffle (10), form fourth cavity (7) between third baffle (10) and the box (1) bottom, drain pipe (3) left end and fourth cavity (7) intercommunication, first baffle (8) and second baffle (9) are connected through two with last liquid conveying pipe (12) and are equipped with the lateral wall of second cavity (5) and inlay cold wind The liquid sensor (17) is arranged on the side wall of the third cavity (6), the top of the third partition plate (10) is fixedly connected with the temperature sensor (14) and the pump body (15), the pump body (15) is connected with the water pipe (16), the upper end of the water pipe (16) extends into the first cavity (4), and the electronic valve (13) is arranged in the third partition plate (10);

a processing module is further arranged in the box body (1), and the electronic valve (13), the temperature sensor (14), the pump body (15) and the liquid sensor (17) are electrically connected with the processing module respectively.

2. The quenching liquid cooling device based on the sensor as claimed in claim 1, wherein the right wall of the second cavity (5) is provided with more than two heat dissipation through holes (18).

3. A sensor-based quench liquid cooling device as claimed in claim 2, characterized in that the liquid transfer tube (12) is curved.

4. A sensor-based quench liquid cooling device according to claim 3, characterized in that the outlet pipe (3) is arranged obliquely.

5. A sensor-based quench liquid cooling device according to claim 4, characterized in that wheels (19) are provided at the bottom of the tank (1).

6. A sensor-based quench liquid cooling device according to claim 5, characterized in that the wheels (19) are universal wheels.

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