CN214678575U

CN214678575U - Rail-mounted curtain suspension production system

Info

Publication number: CN214678575U
Application number: CN202120087360.5U
Authority: CN
Inventors: 唐述跃
Original assignee: Zhejiang Yunmei Technology Co ltd
Current assignee: Zhejiang Yunmei Technology Co ltd
Priority date: 2021-01-13
Filing date: 2021-01-13
Publication date: 2021-11-12
Anticipated expiration: 2031-01-13

Abstract

The utility model discloses a rail mounted (window) curtain hangs production system, which comprises a slide rail, be equipped with a plurality of pulleys that are used for hanging the (window) curtain on the slide rail, be equipped with in proper order along the slip direction of pulley on the slide rail and hang station, inspection height setting station, roll up the base station, scald base station, design station, recheck station and packing station. To current (window) curtain production efficiency low, influence the technical problem of yields, the utility model provides a rail mounted (window) curtain hangs production system, it can circulate with the help of the mode of track circulation to technical demand through different process flow risees or reduces the track height, in order to make things convenient for the operation of different posts, and production efficiency greatly promotes, and the yields greatly promotes.

Description

Rail-mounted curtain suspension production system

Technical Field

The utility model relates to a (window) curtain production technical field, concretely relates to rail mounted (window) curtain hangs production system.

Background

At present, each process of curtain production is operated by a single point and is circulated by a turnover frame or a turnover frame.

The main defects are as follows: 1. the quality of the product is not controlled, the yarn problem of the curtain process is not easy to be found, and the rework cost is increased; 2. the production efficiency is low, and the whole production can be completed only by hanging and taking off for 3 times and moving for many times; 3. the secondary damage such as colluding silk, fish tail, making dirty to the window curtain very easily causes on ground in the transportation, influences the yields.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved by the utility model

To current (window) curtain production efficiency low, influence the technical problem of yields, the utility model provides a rail mounted (window) curtain hangs production system, it can circulate with the help of the mode of track circulation to technical demand through different process flow risees or reduces the track height, in order to make things convenient for the operation of different posts, and production efficiency greatly promotes, and the yields greatly promotes.

2. Technical scheme

In order to solve the above problem, the utility model provides a technical scheme does:

the utility model provides a rail mounted (window) curtain hangs production system, includes the slide rail, be equipped with a plurality of pulleys that are used for hanging the (window) curtain on the slide rail, be equipped with in proper order along the slip direction of pulley on the slide rail and hang station, inspection height setting station, roll up base station, scald base station, design station, recheck station and packing station.

Optionally, the height of the inspection height setting station, the height of the setting station and the height of the rechecking station are higher than the height of the curtain.

Optionally, the hanging station, the bottom edge rolling station, the bottom edge ironing station and the packaging station are lower than the curtain.

Optionally, the slide rail is mounted on a structural beam, the structural beam is hoisted on the roof through a plurality of hoisting ribs, and the hoisting ribs are fixedly connected with the roof through fasteners.

Optionally, be equipped with the design case on the design station, design case fixed mounting just has the spout that supplies the pulley to pass through on the slide rail, design case both sides opening and be equipped with the side door, still include steam module and hot-blast module, the design incasement is all located to the delivery outlet of steam module and hot-blast module, steam module and hot-blast module are connected with the controller electricity respectively.

Optionally, the output ports of the steam module and the hot air module are located at the bottom of the shaping box.

Optionally, still include the hot-blast circulating pipe that links to each other with hot-blast module, the top of stereotyping the case and with the incasement portion of stereotyping is linked together is located to the upper end of hot-blast circulating pipe.

Optionally, the hot-blast module includes electrothermal tube and fan, the design incasement is located to the delivery outlet of fan, and gas is in pass through the electrothermal tube and input to the design incasement under the effect of fan.

Optionally, the openings at the two ends of the sliding chute are respectively provided with a sealing component, and when the curtain enters the shaping box, the sealing components seal the openings at the two ends of the sliding chute.

Optionally, the seal assembly includes two opposite sealing rubber blocks, the sealing rubber block is provided with a seal groove matched with the slide rail in a sealing manner, and the sealing rubber block is driven by the driving piece.

3. Advantageous effects

Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:

(1) the rail type curtain suspension production system circulates in a rail circulation mode, the height of the rail is increased or reduced through the technical requirements of different process flows, the operation of different posts is facilitated, scattered points of previous links are organically combined, real streamlined operation is achieved, inspection, height setting, bottom edge rolling, ironing, sizing, final inspection and packaging are finished in a single-line mode, each link of production is beneficial to finding the process quality of a product, timely processing is achieved, the labor cost of hanging and taking down the product in a reciprocating mode is reduced, secondary damage of ground transportation is reduced, production cost is reduced, one-time suspension is achieved, the rail type curtain suspension production system is easy to circulate, inspection is facilitated, the height and the size are more accurate, the sizing effect is more natural, production efficiency is greatly improved, and the yield is greatly improved.

Drawings

Fig. 1 is a schematic structural view of a hanging station in a track-type curtain hanging production system according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a checking and height-setting station in a track-type curtain suspension production system according to an embodiment of the present invention;

fig. 3 is a schematic structural view of a bottom edge rolling station in the track-type curtain suspension production system according to the embodiment of the present invention;

fig. 4 is a schematic structural view of a bottom edge ironing station in the track type curtain suspension production system according to the embodiment of the present invention;

fig. 5 is a schematic structural view of a shaping station in a track-type curtain suspension production system according to an embodiment of the present invention;

fig. 6 is a schematic structural view of a rechecking station in the track-type curtain suspension production system according to the embodiment of the present invention;

fig. 7 is a schematic structural view of a packaging station in a track-type curtain suspension production system according to an embodiment of the present invention;

fig. 8 is a schematic view of a working flow of a shaping station in a track-type curtain suspension production system according to an embodiment of the present invention;

fig. 9 is a schematic view of the operation of the sealing assembly in the setting box of the track-type curtain suspension production system according to the embodiment of the present invention;

fig. 10 is a schematic view of an internal structure of a shaping box of a track-type curtain suspension production system according to an embodiment of the present invention.

1. A slide rail; 1a, hanging a station; 1b, checking and height setting stations; 1c, rolling a bottom edge station; 1d, ironing the bottom edge station; 1e, setting a station; 1f, rechecking the station; 1g, a packaging station; 2. shaping box; 2a, a chute; 3. a pulley; 4. a steam module; 5. A hot air module; 51. an electric heating tube; 52. a fan; 53. a heat supply tank body; 6. a controller; 7. a hot air circulating pipe; 8. sealing the rubber block; 8a and a sealing groove.

Detailed Description

For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings 1-10.

With reference to fig. 1-10, the rail-mounted curtain suspension production system of this embodiment includes a slide rail 1, a plurality of pulleys 3 for suspending a curtain are disposed on the slide rail 1, a suspension station 1a, a checking height fixing station 1b, a bottom edge rolling station 1c, a bottom edge ironing station 1d, a shaping station 1e, a re-inspection station 1f, and a packaging station 1g are sequentially disposed on the slide rail 1 along a sliding direction of the pulleys 3, the slide rail 1 may be an electric slide rail, the pulleys 3 are electrically driven on the slide rail 1, the pulleys 3 drive the curtain to sequentially pass through the suspension station 1a, the checking height fixing station 1b, the bottom edge rolling station 1c, the bottom edge ironing station 1d, the shaping station 1e, the re-inspection station 1f, and the packaging station 1g, the suspension station 1a is used for suspending the curtain with a mounted or hooked hole on the pulleys 3, and the checking height fixing station 1b is used for checking whether a fabric has a secondary point, inspecting whether processes of splicing, lace, vertical edges and side edges are qualified or not, backing off unqualified materials and repairing in time, finishing secondary height-fixing marking on the qualified materials at the same position, accurately fixing the height by using infrared rays for the first time, accurately positioning and marking the lines by using a hydrolysis pen for the second time, performing secondary cutting on redundant height parts, accurately rolling the bottom edge of the curtain according to the height line at a bottom edge rolling station 1c, ensuring that the bottom edge of the curtain is straight and straight, ensuring that the left height and the right height of the curtain are consistent, controlling the height error to be about 5mm, ironing the bottom edge of the curtain at a bottom edge ironing station 1d, performing sizing treatment on the curtain at a sizing station 1e, re-inspecting the sized curtain at a re-inspection station 1f, inspecting whether the height error is reasonable or not, inspecting whether two sides of the curtain are smooth and straight, inspecting whether the folds are attractive or not, cleaning residual thread ends and sticky hairs, finally moving the curtain to a packaging station 1g for big treasure, each set of curtain is packaged by a plastic bag and marked, and the curtain is put into a carton according to items and marked on a packaging box.

As the utility model discloses an alternative, the height that highly is higher than the (window) curtain of high station 1b, design station 1e and reinspection station 1f is decided in the inspection, and the (window) curtain is the state of hanging in the same direction as hanging when high station 1b, design station 1e and reinspection station 1f are decided in the inspection, is convenient for inspect, design and reinspection, hang station 1a, roll up bottom limit station 1c, scald the height that base station 1d and packing station 1g are less than the (window) curtain, the (window) curtain hangs station 1a, rolls up bottom limit station 1c, scalds base station 1d and packing station 1g the latter half and can spread on the operation panel, the (window) curtain of being convenient for hang, roll up the base, scald base and final packing.

For example, the height of the hanging station 1a, the bottom edge rolling station 1c, the bottom edge ironing station 1d and the packaging station 1g can be set to about 1.5m, and the height of the inspection height setting station 1b, the height of the sizing station 1e and the height of the rechecking station 1f need to be set to 2m or higher, so as to ensure that the whole curtain can be hung.

The rail type curtain suspension production system circulates in a rail circulation mode, the height of the rail is increased or reduced through the technical requirements of different process flows, the operation of different posts is facilitated, scattered points of previous links are organically combined, real streamlined operation is achieved, inspection, height setting, bottom edge rolling, ironing, sizing, final inspection and packaging are finished in a single-line mode, each link of production is beneficial to finding the process quality of a product, timely processing is achieved, the labor cost of hanging and taking down the product in a reciprocating mode is reduced, secondary damage of ground transportation is reduced, production cost is reduced, one-time suspension is achieved, the rail type curtain suspension production system is easy to circulate, inspection is facilitated, the height and the size are more accurate, the sizing effect is more natural, production efficiency is greatly improved, and the yield is greatly improved.

As an alternative of the present invention, the slide rail 1 is mounted on a structural beam 10, the structural beam 10 is suspended on the roof through a plurality of suspension bars 11, the suspension bars 11 are fixedly connected with the roof through fasteners 12, and the fasteners 12 can use expansion screws; through the structural design, all the positions of the sliding rail 1 can be realized

Combine 8-10 of the accompanying drawings, be equipped with on the design station 1e and

stereotype case

2, 2 fixed mounting in the middle part of slide rail 1 of design case just have the spout 2a that supplies pulley 3 to pass through, pulley 3 accessible spout 2a get into in the design case 2, design 2 both sides openings of case and be equipped with the side door in not showing, the side door can be for the structure of manual opening, also can be through the automatic closed form of torsional spring installation, still include steam module 4 and hot-blast module 5, steam module 4 and hot-blast module 5's delivery outlet are located in the design case 2, and steam module 4 is used for to the input steam in the design case 2, and hot-blast module 5 is used for to the input hot-blast in the design case 2, steam module 4 and hot-blast module 5 are connected with 6 electricity of controller respectively.

The curtain circulation shaping device has the working principle that: the curtain to be shaped is hung on the pulley 3 and slides into the shaping box 2 through the pulley 3 to be shaped through hot air or steam or the combination of the hot air and the steam, in the shaping process, the front end can continue to arrange the next group of curtains, the curtain is pushed out from the other side of the shaping box 2 and is naturally cooled in a hanging state after the shaping of the previous group of curtains is finished, meanwhile, the next group of curtains are pushed into the shaping box 2 to be shaped, and the shaping efficiency of the curtains is greatly improved through the cyclic pushing.

The curtain circulation shaping device adopts a steam and hot air double-mode shaping mode, different shaping modes are selected for different fabrics, and the shaping effect is better; the shaping is carried out in a circulating mode, the procedures of suspension, finishing and cooling are arranged outside the case, the inside of the case is in a high-temperature state for a long time, the heat energy waste is less, the energy is saved, and the shaping effect is better; can simultaneous working in the case outer box, the circulation is gone on in turn, and efficiency promotes at double, and heat energy runs off fewly, and unit processing cost reduces by a wide margin.

In this embodiment, the controller 6 integrates functional elements such as temperature control, timing control, wind circulation control, pressure control, automatic operation, over-temperature alarm, and the like, thereby realizing digital control.

As an alternative of the present invention, the output ports of the steam module 4 and the hot air module 5 are located at the bottom of the shaping box 2; steam and hot-blast bottom of all following the design case 2 gets into and flow in order to stereotype the curtain from lower supreme, guarantee that the curtain is whole can contact with steam and hot-blast, make the design effect of curtain obtain the guarantee, avoid hot-blast and steam to pile up the design effect that leads to the curtain lower extreme at design case 2 tops poor.

As the utility model discloses an alternative, hot-blast module 5 includes electrothermal tube 51 and fan 52, in the design case 2 was located to fan 52's delivery outlet, electrothermal tube 51 was installed in fan 52's air-out pipeline, and this air-out pipeline is flaring form so that the bigger volume of electrothermal tube 51 mountable guarantees to gaseous heating effect, and is gaseous carry out hot-blast design to the curtain through electrothermal tube 51 and input to in the design case 2 under fan 52's the effect.

As an alternative of the present invention, the hot air module 5 further includes a heat supply box 53, and the electric heating tube 51 and the fan 52 are both disposed in the heat supply box 53; the heating box 53 can provide better protection for the electric heating tube 51 and the fan 52.

As an alternative of the utility model, the device also comprises a hot air circulating pipe 7 connected with the hot air module 5, the bottom end of the hot air circulating pipe 7 is communicated with the air inlet of the fan 52, and the upper end of the hot air circulating pipe 7 is arranged at the top of the shaping box 2 and is communicated with the inside of the shaping box 2; pile up and get into the setting case 2 bottom again in the hot-blast accessible heated air circulation pipe 7 and the fan 52 at setting case 2 top and carry out the design processing to the curtain, heated air circulation pipe 7 makes hot-blast velocity of flow in setting case 2 accelerate, thereby help improving the design efficiency, and it is gaseous originally to be located the setting case 2 all the time, and do not use outside gas to let in and set type in setting case 2, impurity and dust in the gas that can significantly reduce like this, thereby make the surface of the curtain after the design keep clean, because hot-blast module 5 includes electrothermal tube 51 and fan 52, when fixing a design simultaneously through steam and hot-blast, steam also can realize cyclic utilization through heated air circulation pipe 7.

As an alternative of the utility model, a pressure release valve and a thermometer are arranged on the hot air circulating pipe 7; the relief valve is used for releasing pressure when pressure is too big, makes in the case 2 of finalizing the design be in a reasonable pressure range value, the safety when guaranteeing the design, and the thermometer is used for detecting the temperature in the case 2 of finalizing the design, avoids the high damage (window) curtain of high temperature.

In this embodiment, the steam module 4 is a steam generator, which is a conventional technology and therefore not described herein, and the output port of the steam generator extends into the shaping box 2 through a pipe.

As an alternative of the utility model, the openings at both ends of the chute 2a are provided with sealing components, and when the curtain enters the shaping box 2, the sealing components seal the openings at both ends of the chute 2 a; the openings at the two ends of the sealed sliding groove 2a of the sealing component can prevent the gas in the shaping box 2 from leaking outwards through the openings at the two ends of the sliding groove 2a when shaping is carried out, so that the utilization rate of hot air and steam is improved.

As an alternative of the present invention, the sealing assembly includes two sealing rubber blocks 8 oppositely disposed, a sealing groove 8a hermetically fitted with the slide rail 1 is disposed on the sealing rubber block 8, the sealing rubber block 8 is driven by a driving member, the driving member may be an air cylinder, and the sealing rubber block 8 is mounted at an end portion of an output shaft of the air cylinder; when the sealing rubber blocks 8 are abutted to the slide rail 1, the side edge of the slide rail 1 is just embedded into the sealing groove 8a to realize sealing connection, and the two sealing rubber blocks 8 can simultaneously block the two sides of the slide rail 1 to prevent gas leakage.

The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching of the present invention, without departing from the inventive spirit of the present invention, the person skilled in the art should also design the similar structural modes and embodiments without creativity to the technical solution, and all shall fall within the protection scope of the present invention.

Claims

1. A track-type curtain suspension production system is characterized in that: the curtain hanging device comprises a slide rail, a plurality of pulleys used for hanging curtains are arranged on the slide rail, and a hanging station, a testing height-fixing station, a bottom edge rolling station, a bottom edge scalding station, a shaping station, a re-inspection station and a packaging station are sequentially arranged on the slide rail along the sliding direction of the pulleys.

2. The track-type window covering suspension production system of claim 1, wherein: the height of the inspection height setting station, the height of the setting station and the height of the rechecking station are higher than that of the curtain.

3. The track-type window covering suspension production system of claim 1, wherein: the hanging station, the bottom edge rolling station, the bottom edge ironing station and the packaging station are lower than the curtain.

4. A track-type curtain suspension production system as claimed in any one of claims 1 to 3, wherein: the sliding rail is installed on the structural beam, the structural beam is hoisted on the roof through a plurality of hoisting ribs, and the hoisting ribs are fixedly connected with the roof through fasteners.

5. A track-type curtain suspension production system as claimed in any one of claims 1 to 3, wherein: be equipped with the design case on the design station, design case fixed mounting just has the spout that supplies the pulley to pass through on the slide rail, design case both sides opening and be equipped with the side door, still include steam module and hot-blast module, the design incasement is all located to the delivery outlet of steam module and hot-blast module, steam module and hot-blast module are connected with the controller electricity respectively.

6. A track-type window covering suspension production system as claimed in claim 5, wherein: the delivery outlet of steam module and hot-blast module is located the bottom of stereotyping the case.

7. The track-type window covering suspension production system of claim 6, wherein: the hot air circulating pipe is connected with the hot air module, and the upper end of the hot air circulating pipe is arranged at the top of the shaping box and communicated with the inside of the shaping box.

8. A track-type window covering suspension production system as claimed in claim 5, wherein: the hot-blast module includes electrothermal tube and fan, the design incasement is located to the delivery outlet of fan, and is gaseous under the effect of fan through the electrothermal tube and input to the design incasement.

9. A track-type window covering suspension production system as claimed in claim 5, wherein: the both ends opening part of spout all is equipped with seal assembly, and when the (window) curtain got into the design incasement, seal assembly closed spout's both ends opening.

10. A track-type window covering suspension production system as claimed in claim 9, wherein: the sealing assembly comprises two opposite sealing rubber blocks, the sealing rubber blocks are provided with sealing grooves matched with the sliding rails in a sealing mode, and the sealing rubber blocks are driven by a driving piece.