CN214665839U - Efficient maintenance cement board coating production line - Google Patents
Efficient maintenance cement board coating production line Download PDFInfo
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- CN214665839U CN214665839U CN202120458283.XU CN202120458283U CN214665839U CN 214665839 U CN214665839 U CN 214665839U CN 202120458283 U CN202120458283 U CN 202120458283U CN 214665839 U CN214665839 U CN 214665839U
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Abstract
The utility model relates to a cement heated board cladding maintenance technical field provides a high-efficient cement board cladding production line of maintaining, include the upper plate mechanism that connects gradually with the help of conveying mechanism, coating mechanism, stoving mechanism and hypoplastron mechanism, stoving mechanism includes double-deck stoving kiln, double-deck stoving kiln includes one-level stoving layer and second grade stoving layer, conveying mechanism includes the one-level conveyer belt, second grade conveyer belt and tertiary conveyer belt, upper plate mechanism and one-level stoving layer access connection, one-level stoving layer export and second grade stoving layer access connection, second grade stoving layer export is connected with hypoplastron mechanism, coating mechanism is including the mortar rabbling mechanism and the mortar coating platform that connect gradually, mortar rabbling mechanism locates by the one-level conveyer belt, one-level stoving layer and second grade stoving layer pile up the setting from top to bottom. Through above-mentioned technical scheme, the problem that cement mortar drying process among the prior art is slow, is difficult to satisfy the engineering construction demand has been solved.
Description
Technical Field
The utility model relates to a cement heated board cladding maintenance technical field, it is specific, relate to a high-efficient cement board cladding production line that maintains.
Background
In the field of building engineering, a large number of external walls of industrial and civil buildings need to be provided with heat-insulating wall boards, the cement heat-insulating wall boards are formed by compounding polymer mortar and other materials, the current building heat-insulating requirements can be met, the cement heat-insulating wall boards are also the first choice for energy-saving reconstruction of buildings, cement mortar can be coated on the surfaces of the cement heat-insulating boards during processing in order to improve the strength of the cement heat-insulating boards, and the cement heat-insulating boards can be put into use when moisture in the cement mortar is completely volatilized and dried to be solid; however, in actual production, the drying process of cement mortar needs one to two weeks, so that some urgent requirements in engineering construction are difficult to meet, and the construction period is easy to delay; in view of the above-mentioned problems, the prior art does not solve the problems well, and brings trouble to the normal operation of the work in the field.
SUMMERY OF THE UTILITY MODEL
The utility model provides a high-efficient maintenance cement board cladding production line has solved the cement mortar drying process in the correlation technique slowly, is difficult to satisfy the problem of engineering construction demand.
The technical scheme of the utility model as follows: a high-efficiency maintenance cement board coating production line comprises an upper board mechanism, a coating mechanism, a drying mechanism and a lower board mechanism which are sequentially connected by means of a conveying mechanism, wherein the drying mechanism comprises a double-layer drying kiln, the double-layer drying kiln comprises a first-level drying layer and a second-level drying layer, conveying rollers are arranged on the surfaces of the first-level drying layer and the second-level drying layer, the conveying mechanism comprises a first-level conveying belt, a second-level conveying belt and a third-level conveying belt, the upper board mechanism is connected with the first-level drying layer inlet by means of the first-level conveying belt, the first-level drying layer outlet is connected with the second-level drying layer inlet by means of the second-level conveying belt, the second-level drying layer outlet is connected with the lower board mechanism by means of the third-level conveying belt, the coating mechanism comprises a mortar stirring mechanism and a mortar coating platform which are sequentially connected, the mortar stirring mechanism is arranged beside the first-level conveying belt, the mortar coating platform is respectively provided with one on the first-level conveyer belt and the second-level conveyer belt, and the first-level drying layer and the second-level drying layer are stacked up and down.
As a further technical scheme, double-deck stoving kiln provides heat energy by the combustor, double-deck stoving kiln lateral wall evenly is provided with a set of communicating pipe along the direction of feed, the combustor with communicating pipe intercommunication, the combustor with the help of the draught fan to double-deck stoving kiln heat transfer.
As a further technical scheme, a dehumidifying fan is arranged on the side wall of the double-layer drying kiln near the primary drying layer inlet 1/3.
As a further technical scheme, a cutting mechanism is arranged on the three-stage conveying belt and comprises a transverse cutter and a longitudinal cutter.
As a further technical scheme, a turnover mechanism is arranged at the outlet of the primary drying layer and comprises a turnover frame body, two groups of rollers which are opposite in turning direction are arranged in the turnover frame body in parallel, and a baffle is arranged between the two groups of rollers in a sliding mode along the arrangement direction of the rollers.
As a further technical scheme, a supporting roller is arranged between the roller and the turnover frame body.
As a further technical scheme, the conveying direction of the first-stage conveying belt, the second-stage conveying belt and the third-stage conveying belt is changed through corners, and rotating plates are arranged at the corners.
The utility model discloses a theory of operation does: the whole production line is mainly used for dehumidifying, drying and maintaining the surface of the cement insulation board after coating cement mortar on the surface of the cement insulation board, and then cutting plasticity is carried out, the production line completes each process in sequence, the production efficiency is high, and manpower and material resources are saved; the production line is sequentially connected with a plate feeding mechanism, a coating mechanism, a drying mechanism and a plate discharging mechanism by means of a conveying mechanism, the drying mechanism comprises a double-layer drying kiln which is divided into a first-stage drying layer and a second-stage drying layer, conveying rollers are arranged on the surfaces of the first-stage drying layer and the second-stage drying layer and used for conveying cement plates, the conveying mechanism comprises a first-stage conveying belt, a second-stage conveying belt and a third-stage conveying belt, the plate feeding mechanism is connected with the inlet of the first-stage drying layer by means of the first-stage conveying belt, the outlet of the first-stage drying layer is connected with the inlet of the second-stage drying layer by means of the second-stage conveying belt, the outlet of the second-stage drying layer is connected with the plate discharging mechanism by means of the third-stage conveying belt, the coating mechanism comprises a mortar stirring mechanism and a mortar coating platform which are sequentially connected, the mortar stirring mechanism is arranged beside the first-stage conveying belt, one coating platform is respectively arranged on the second-stage conveying belt, and the first-stage drying layer and the second-stage drying layer are stacked up and down, the bending of the conveying belt is utilized to communicate the inlet and the outlet, the space is saved, the cement board enters a production line from the board feeding mechanism, the board feeding mechanism can automatically place the cement board on the primary conveying belt, after one surface of the cement board is coated with cement mortar through the mortar coating platform on the primary conveying belt, the cement board is conveyed into the primary drying layer through the primary conveying belt for drying and maintenance, after the cement board comes out of the primary drying layer, the cement board is continuously conveyed through the secondary conveying belt and conveyed to the mortar coating platform on the secondary conveying belt, the other surface of the cement board is coated with the cement mortar, then the cement board is conveyed into the secondary drying layer through the secondary conveying belt, the surface which is just coated with the cement mortar is dried and maintained, the double-sided coating and drying of the cement board on one production line are realized, and the drying time of the cement mortar is greatly shortened; the double-layer drying kiln is provided with heat energy by a burner, the side wall of the double-layer drying kiln is provided with a group of communicating pipes along the feeding direction, the burner is communicated with the communicating pipes, the burner transfers heat to the double-layer drying kiln by means of an induced draft fan, and the communicating pipes are uniformly arranged on the side wall, so that the drying effect of the double-layer drying kiln is more uniform; a dehumidifying fan is arranged on the side wall of the double-layer drying kiln close to the inlet 1/3 of the primary drying layer, dust steam and moisture can be generated after the cement board enters the kiln and is heated, the dehumidifying fan is used for exhausting the moisture out of the kiln to ensure the drying state in the kiln, and the dehumidifying fan is arranged at the position 1/3 close to the inlet of the primary drying layer to more fully extract the moisture as the cement board enters the kiln and needs a certain time in the heating process; the three-stage conveying belt is provided with a cutting mechanism, the cutting mechanism comprises a transverse cutting machine and a longitudinal cutting machine, and after cement mortar coating and drying processes, the cement board is transversely cut and longitudinally cut according to requirements, so that the requirements on size and shape are met; the cement board is conveyed into a cavity between the two groups of rollers, when entering the cavity, the cement board can advance against the baffle, the baffle has stroke limitation, after reaching the extreme position of the cavity, the rollers stop rotating, the turnover frame body overturns, the baffle blocks the cement board from falling off, the cement board is conveyed to the second-level drying layer after being overturned for 180 degrees, and the cement board is overturned for 180 degrees by virtue of the turnover mechanism, so that the uncoated surface of the cement board can be conveniently coated; a supporting roller is arranged between the roller and the turnover frame body, so that the roller is prevented from being in direct contact with the turnover frame body, and the functions of supporting and reducing friction force are achieved; the conveying direction of the first-stage conveying belt, the second-stage conveying belt and the third-stage conveying belt is changed through corners, rotating plates are arranged at the corners and driven by motors and used for connecting two sections of conveying belts in different conveying directions, and the rotating plates are intermittently connected with the two sections of conveying belts through rotating by 90 degrees to realize the change of the conveying direction of the cement board.
The utility model has the advantages that: through the setting of piling up of two-layer stoving layer in the double-deck stoving kiln, the space is practiced thrift in the exit of lower floor that comes the intercommunication with the help of buckling of conveyer belt, realizes that the two-sided coating and the stoving of cement board on a production line has greatly shortened long when cement mortar's drying.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of a production line of the present invention;
FIG. 2 is a schematic view of the internal structure of the double-layer drying kiln of the utility model;
fig. 3 is a front view of the turnover mechanism of the present invention;
FIG. 4 is a top view of the turnover mechanism of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 3 according to the present invention;
in the figure:
1. the device comprises a plate feeding mechanism, a plate discharging mechanism, a double-layer drying kiln, a first-level drying layer, a second-level drying layer, a conveying roller, a 7 first-level conveying belt, a 8 second-level conveying belt, a 9 third-level conveying belt, a 10 mortar stirring mechanism, a 11 mortar coating platform, a 12 burner, a 13 communicating pipe, a 14 dehumidifying fan, a 15 transverse cutting machine, a 16 slitting machine, a 17 overturning mechanism, a 18 overturning frame body, a 19 roller, a 20 baffle, a 21 supporting roller, a 22 rotating plate and a stirring mechanism.
Detailed Description
A high-efficiency curing cement board coating production line comprises an upper board mechanism 1, a coating mechanism, a drying mechanism and a lower board mechanism 2 which are sequentially connected by means of a conveying mechanism, wherein the drying mechanism comprises a double-layer drying kiln 3, the double-layer drying kiln 3 comprises a primary drying layer 4 and a secondary drying layer 5, conveying rollers 6 are arranged on the surfaces of the primary drying layer 4 and the secondary drying layer 5, the conveying mechanism comprises a primary conveying belt 7, a secondary conveying belt 8 and a tertiary conveying belt 9, the upper board mechanism 1 and the inlet of the primary drying layer 4 are connected by means of the primary conveying belt 7, the outlet of the primary drying layer 4 and the inlet of the secondary drying layer 5 are connected by means of the secondary conveying belt 8, the outlet of the secondary drying layer 5 and the lower board mechanism 2 are connected by means of the tertiary conveying belt 9, the coating mechanism comprises a mortar coating stirring mechanism 10 and a mortar coating platform 11 which are sequentially connected, the mortar stirring mechanism 10 is arranged beside the first-stage conveying belt 7, the mortar coating platform 11 is respectively arranged on the first-stage conveying belt 7 and the second-stage conveying belt 8, and the first-stage drying layer 4 and the second-stage drying layer 5 are stacked up and down.
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive work, are related to the scope of the present invention.
As shown in fig. 1-5, a high-efficiency curing cement board coating production line comprises an upper board mechanism 1, a coating mechanism, a drying mechanism and a lower board mechanism 2 which are sequentially connected by means of a conveying mechanism, wherein the drying mechanism comprises a double-layer drying kiln 3, the double-layer drying kiln 3 comprises a primary drying layer 4 and a secondary drying layer 5, conveying rollers 6 are respectively arranged on the surfaces of the primary drying layer 4 and the secondary drying layer 5, the conveying mechanism comprises a primary conveying belt 7, a secondary conveying belt 8 and a tertiary conveying belt 9, the upper board mechanism 1 is connected with the inlet of the primary drying layer 4 by means of the primary conveying belt 7, the outlet of the primary drying layer 4 is connected with the inlet of the secondary drying layer 5 by means of the secondary conveying belt 8, the outlet of the secondary drying layer 5 is connected with the lower board mechanism 2 by means of the tertiary conveying belt 9, the coating mechanism comprises a mortar stirring mechanism 10 and a mortar coating platform 11 which are sequentially connected, the mortar stirring mechanism 10 is arranged beside the first-stage conveying belt 7, the mortar coating platform 11 is respectively arranged on the first-stage conveying belt 7 and the second-stage conveying belt 8, and the first-stage drying layer 4 and the second-stage drying layer 5 are stacked up and down.
In the embodiment, the whole production line is mainly used for dehumidifying, drying and maintaining the surface of the cement insulation board after coating cement mortar, then cutting and plasticizing, and the production line completes all the procedures in sequence, so that the production efficiency is high, and manpower and material resources are saved; the production line is connected with an upper plate mechanism 1, a coating mechanism, a drying mechanism and a lower plate mechanism 2 in sequence by means of a conveying mechanism, the drying mechanism comprises a double-layer drying kiln 3, the double-layer drying kiln 3 is divided into a first-level drying layer 4 and a second-level drying layer 5, conveying rollers 6 are arranged on the surfaces of the first-level drying layer 4 and the second-level drying layer 5 and used for conveying cement plates, the conveying mechanism comprises a first-level conveying belt 7, a second-level conveying belt 8 and a third-level conveying belt 9, the upper plate mechanism 1 is connected with the inlet of the first-level drying layer 4 by means of the first-level conveying belt 7, the outlet of the first-level drying layer 4 is connected with the inlet of the second-level drying layer 5 by means of the second-level conveying belt 8, the outlet of the second-level drying layer 5 is connected with the lower plate mechanism 2 by means of the third-level conveying belt 9, the coating mechanism comprises a mortar stirring mechanism 10 and a mortar coating platform 11 which are connected in sequence, the mortar stirring mechanism 10 is arranged beside the first-level conveying belt 7, the mortar coating platform 11, The two-stage conveying belts 8 are respectively provided with one, the first-stage drying layer 4 and the second-stage drying layer 5 are arranged in an up-and-down stacking manner, the inlet and the outlet are communicated by utilizing a bent conveying belt, space is saved, a cement board enters a production line from the upper plate mechanism 1, the upper plate mechanism 1 can automatically place the cement board on the first-stage conveying belt 7, after one surface of the cement board is coated with cement mortar by the mortar coating platform 11 on the first-stage conveying belt 7, the cement board is conveyed into the first-stage drying layer 4 by virtue of the first-stage conveying belt 7 for drying and maintenance, after the cement board comes out of the first-stage drying layer 4, the cement board is continuously conveyed by virtue of the second-stage conveying belt 8 to the mortar coating platform 11 on the second-stage conveying belt 8, the other surface is coated with the cement mortar, then the cement board is conveyed into the second-stage drying layer 5 by virtue of the second-stage conveying belt 8, and the surface which is just coated with the cement mortar is dried and maintained, the double-sided coating and drying of the cement board on one production line are realized, and the drying time of the cement mortar is greatly shortened.
As shown in fig. 1 to 2, further, it includes,
double-deck drying kiln 3 provides heat energy by combustor 12, double-deck drying kiln 3 lateral walls evenly are provided with a set of communicating pipe 13 along the direction of feed, combustor 12 with communicating pipe 13 intercommunication, combustor 12 with the help of the draught fan to double-deck drying kiln 3 heat transfer.
In this embodiment, double-deck drying kiln 3 is provided heat energy by combustor 12, and double-deck drying kiln 3 lateral walls are provided with a set of communicating pipe 13 along the direction of feed, combustor 12 and communicating pipe 13 intercommunication, and combustor 12 is with the help of the draught fan to double-deck drying kiln 3 heat transfer, and communicating pipe 13 evenly sets up on the lateral wall, makes double-deck drying kiln 3's stoving effect more even.
As shown in fig. 1, further, it also includes,
and a dehumidifying fan 14 is arranged on the side wall of the double-layer drying kiln 3 and is close to the inlet 1/3 of the primary drying layer 4.
In this embodiment, be equipped with on the lateral wall of double-deck drying kiln 3 and take out wet fan 14 near one-level stoving layer 4 import 1/3 department, cement board gets into the kiln and heats the back, can produce dirt steam and moisture, take out wet fan 14 and be used for taking these moisture out the kiln, guarantee the interior dry state of kiln, because of the process that cement board gets into the kiln heating needs the certain time, so will take out wet fan 14 and set up in the import department 1/3 of being close to one-level stoving layer 4, more abundant extraction moisture.
As shown in fig. 1, further, it also includes,
and a cutting mechanism is arranged on the three-stage conveying belt 9 and comprises a transverse cutter 15 and a longitudinal cutter 16.
In this embodiment, be provided with cutting mechanism on tertiary conveyer belt 9, cutting mechanism includes crosscut 15 and slitter 16, and after coating cement mortar and stoving process, carry out crosscut and vertical cutting to the cement board as required, guarantee the size shape requirement.
As shown in fig. 1 and fig. 3 to 5, further, it includes,
an outlet of the first-stage drying layer 4 is provided with a turnover mechanism 17, the turnover mechanism 17 comprises a turnover frame body 18, two sets of rollers 19 which are opposite in turning direction are arranged in the turnover frame body 18 in parallel, and a baffle 20 is arranged between the rollers 19 in a sliding manner along the arrangement direction of the rollers 19.
In this embodiment, 4 exits on one-level stoving layer are provided with tilting mechanism 17, tilting mechanism 17 is including the upset support body 18, parallel arrangement has two sets of running rollers 19 that turn to the opposite in the upset support body 18, it is provided with baffle 20 to slide along running roller 19 array orientation between two sets of running rollers 19, the cement board has gone on the stoving maintenance back of single face at one-level stoving layer 4, in being carried the cavity between two sets of running rollers 19, when the cement board gets into the cavity, can push up baffle 20 and advance, baffle 20 has the stroke restriction, reach behind the extreme position of cavity, running roller 19 stall, upset support body 18 overturns, baffle 20 blocks the cement board and prevents to drop, continue to carry to second grade stoving layer 5 after overturning 180, with the help of tilting mechanism, overturn 180 with the cement board, it is convenient follow-up to coat to the uncoated face of cement board.
As shown in fig. 3 to 5, further, it includes,
a supporting roller 21 is arranged between the roller 19 and the turnover frame body 18.
In this embodiment, a supporting roller 21 is disposed between the roller 19 and the turnover frame 18, so as to prevent the roller 19 from directly contacting the turnover frame 18, and to support and reduce friction.
As shown in fig. 1, further, it also includes,
the first-stage conveying belt 7, the second-stage conveying belt 8 and the third-stage conveying belt 9 change the conveying direction through corners, and rotating plates 22 are arranged at the corners.
In this embodiment, the conveying direction of the first-stage conveying belt 7, the second-stage conveying belt 8 and the third-stage conveying belt 9 is changed through the corners, the rotating plates 22 are arranged at the corners, the rotating plates 22 are driven by the motor and used for connecting the two sections of conveying belts in different conveying directions, and the cement board conveying direction is changed by rotating the conveying belts by 90 degrees and intermittently connecting the two sections of conveying belts.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A high-efficiency curing cement board coating production line comprises a feeding mechanism (1), a coating mechanism, a drying mechanism and a lower board mechanism (2) which are sequentially connected by means of a conveying mechanism, and is characterized in that the drying mechanism comprises a double-layer drying kiln (3), the double-layer drying kiln (3) comprises a first-level drying layer (4) and a second-level drying layer (5), conveying rollers (6) are arranged on the surfaces of the first-level drying layer (4) and the second-level drying layer (5), the conveying mechanism comprises a first-level conveying belt (7), a second-level conveying belt (8) and a third-level conveying belt (9), the feeding mechanism (1) is connected with the inlet of the first-level drying layer (4) by means of the first-level conveying belt (7), the outlet of the first-level drying layer (4) is connected with the inlet of the second-level drying layer (5) by means of the second-level conveying belt (8), export of second grade stoving layer (5) with lower board mechanism (2) with the help of tertiary conveyer belt (9) are connected, coating mechanism is including mortar rabbling mechanism (10) and mortar coating platform (11) that connect gradually, mortar rabbling mechanism (10) are located by one-level conveyer belt (7), mortar coating platform (11) are in respectively be provided with one on one-level conveyer belt (7), second grade conveyer belt (8), one-level stoving layer (4) with second grade stoving layer (5) piles up the setting from top to bottom.
2. The high-efficiency curing cement board coating production line according to claim 1, characterized in that the double-layer drying kiln (3) is provided with heat energy by a burner (12), the side wall of the double-layer drying kiln (3) is uniformly provided with a group of communicating pipes (13) along the feeding direction, the burner (12) is communicated with the communicating pipes (13), and the burner (12) transfers heat to the double-layer drying kiln (3) by means of an induced draft fan.
3. The high efficiency curing cement slab coating line as claimed in claim 1, characterized in that the double drying kiln (3) is provided with a dehumidifier (14) on the side wall near the inlet 1/3 of the primary drying layer (4).
4. The efficient curing cement slab coating production line according to the claim 1, characterized in that the tertiary conveyor belt (9) is provided with cutting mechanisms, and the cutting mechanisms comprise a cross cutter (15) and a slitting machine (16).
5. The efficient curing cement board coating production line according to claim 1, characterized in that a turnover mechanism (17) is arranged at the outlet of the primary drying layer (4), the turnover mechanism (17) comprises a turnover frame body (18), two sets of rollers (19) with opposite rotation directions are arranged in parallel in the turnover frame body (18), and a baffle (20) is arranged between the two sets of rollers (19) in a sliding manner along the arrangement direction of the rollers (19).
6. The efficient curing cement slab cladding production line according to claim 5, characterized in that a supporting roller (21) is arranged between the roller (19) and the turnover frame body (18).
7. The high-efficiency curing cement slab coating production line according to the claim 1, characterized in that the primary conveyor belt (7), the secondary conveyor belt (8) and the tertiary conveyor belt (9) change the conveying direction by a corner, and the corner is provided with a rotating plate (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120458283.XU CN214665839U (en) | 2021-03-03 | 2021-03-03 | Efficient maintenance cement board coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120458283.XU CN214665839U (en) | 2021-03-03 | 2021-03-03 | Efficient maintenance cement board coating production line |
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| Publication Number | Publication Date |
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| CN214665839U true CN214665839U (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120458283.XU Active CN214665839U (en) | 2021-03-03 | 2021-03-03 | Efficient maintenance cement board coating production line |
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2021
- 2021-03-03 CN CN202120458283.XU patent/CN214665839U/en active Active
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Effective date of registration: 20220601 Address after: 052400 West Zone, Wuji County Economic Development Zone, Shijiazhuang City, Hebei Province Patentee after: Hebei aohang Building Materials Technology Co.,Ltd. Address before: 056000 west side of GuDi street and south side of Weimin Road, Matou Economic Development Zone, Jinan new district, Handan City, Hebei Province Patentee before: Hebei Aosong Building Materials Technology Co.,Ltd. |