CN214659908U - An intelligent hydraulic impact drilling rig with stress testing device - Google Patents
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- CN214659908U CN214659908U CN202120304677.XU CN202120304677U CN214659908U CN 214659908 U CN214659908 U CN 214659908U CN 202120304677 U CN202120304677 U CN 202120304677U CN 214659908 U CN214659908 U CN 214659908U
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- 238000009662 stress testing Methods 0.000 title claims abstract description 18
- 238000005553 drilling Methods 0.000 title abstract description 17
- 238000004891 communication Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 2
- 238000009527 percussion Methods 0.000 claims 6
- 239000011888 foil Substances 0.000 claims 3
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- 238000010276 construction Methods 0.000 abstract description 6
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Abstract
本实用新型涉及冲击钻机设备领域,具体是指一种带有应力测试装置的智能液压冲击钻机,整机上安装有中控系统,所述整机包括车架,所述车架底部设有行走装置,所述车架顶部设有中控室、支撑结构和液压卷扬机,所述液压卷扬机上的绳索通过支撑结构连接有钻头,所述钻头的底部设有若干应力应变片,所述应力应变片周边设有硬质合金保护部件,所述应力应变片通讯连接于中控系统,所述中控系统的操作端设置于中控室内。本实用新型能有效突破大型海上风电崁岩桩基础和特大型桥梁崁岩桩基础施工的瓶颈,能有效地降低成本,提高效率。
The utility model relates to the field of impact drilling rig equipment, in particular to an intelligent hydraulic impact drilling rig with a stress testing device. A central control system is installed on the whole machine. The top of the frame is provided with a central control room, a support structure and a hydraulic hoist, the rope on the hydraulic hoist is connected with a drill bit through the support structure, and the bottom of the drill bit is provided with a number of stress strain gauges, the periphery of the stress strain gauge Cemented carbide protective parts are provided, the stress strain gauge is communicatively connected to a central control system, and the operation end of the central control system is arranged in the central control room. The utility model can effectively break through the bottleneck in the construction of large-scale offshore wind power concave rock pile foundations and super-large bridge concave rock pile foundations, and can effectively reduce costs and improve efficiency.
Description
技术领域technical field
本实用新型涉及冲击钻机设备领域,具体是指一种带有应力测试装置的智能液压冲击钻机。The utility model relates to the field of impact drilling rig equipment, in particular to an intelligent hydraulic impact drilling rig with a stress testing device.
背景技术Background technique
随着海上风电和桥梁建设的发展,单个桩基直径已经达到4-7米,海上风电单桩直径已超过7米。但针对岩石地质,目前尚没有一款钻孔机械能够一次性成孔,工作效率低,施工成本高,劳动强度大,已严重影响到海上风电和桥梁建设的发展;同时钻孔的过程控制,大多数以经验为主,不能实现岩层强度和冲击力相耦合的智能控制;现有的设备,多数是机械加液压,固定冲程,远远不能满足大直径崁岩桩的基础施工。因此,亟需研发一种带有应力测试装置的智能液压冲击钻机。With the development of offshore wind power and bridge construction, the diameter of a single pile foundation has reached 4-7 meters, and the diameter of a single pile of offshore wind power has exceeded 7 meters. However, for rock geology, there is currently no drilling machine that can make holes at one time, with low work efficiency, high construction cost and high labor intensity, which has seriously affected the development of offshore wind power and bridge construction; at the same time, the drilling process control, Most of them are based on experience, and cannot realize the intelligent control of the coupling of rock strength and impact force; most of the existing equipment is mechanical and hydraulic, with fixed stroke, which is far from being able to meet the foundation construction of large-diameter concave rock piles. Therefore, there is an urgent need to develop an intelligent hydraulic impact drilling rig with a stress testing device.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服上述技术的缺陷,提供一种带有应力测试装置的智能液压冲击钻机。The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned technologies and provide an intelligent hydraulic impact drilling rig with a stress testing device.
一种带有应力测试装置的智能液压冲击钻机,整机上安装有中控系统,所述整机包括车架,所述车架底部设有行走装置,所述车架顶部设有中控室、支撑结构和液压卷扬机,所述液压卷扬机上的绳索通过支撑结构连接有钻头,所述钻头的底部设有若干应力应变片,所述应力应变片周边设有硬质合金保护部件,所述应力应变片通讯连接于中控系统,所述中控系统的操作端设置于中控室内。An intelligent hydraulic impact drilling rig with a stress testing device, a central control system is installed on the whole machine, the whole machine includes a frame, the bottom of the frame is provided with a walking device, and the top of the frame is provided with a central control room, A support structure and a hydraulic hoist, the rope on the hydraulic hoist is connected with a drill bit through the support structure, the bottom of the drill bit is provided with a number of stress strain gauges, the periphery of the stress strain gauge is provided with a cemented carbide protection component, the stress strain gauge The chip communication is connected to the central control system, and the operation end of the central control system is arranged in the central control room.
进一步地,所述支撑结构包括分别设置于中控室两侧的铰接于车架的两个支杆,两个所述支杆顶端通过横杆连接,横杆上安装有滑轮,所述绳索从液压卷扬机引出通过滑轮垂直连接于钻头。Further, the support structure includes two struts hinged to the frame, which are respectively arranged on both sides of the central control room. The top ends of the two struts are connected by a cross bar, and a pulley is installed on the cross bar. The hoist outlet is connected to the drill bit vertically through a pulley.
进一步地,所述支杆的顶端还连接有拉杆,所述拉杆底端铰接于车架,铰接位置位于中控室与液压卷扬机之间。Further, the top end of the support rod is also connected with a pull rod, the bottom end of the pull rod is hinged to the frame, and the hinge position is located between the central control room and the hydraulic hoist.
进一步地,所述应力应变片通过传导线连接于中控系统,所述传导线穿过钻头。Further, the stress strain gauge is connected to the central control system through a conductive wire, and the conductive wire passes through the drill bit.
进一步地,所述应力应变片无线通讯连接于中控系统。Further, the stress and strain gauge is wirelessly connected to the central control system.
进一步地,所述车架两侧均设有可调节支腿。Further, both sides of the frame are provided with adjustable legs.
本实用新型优点:本实用新型能有效突破大型海上风电崁岩桩基础和特大型桥梁崁岩桩基础施工的瓶颈,能有效地降低成本,提高效率。本实用新型的钻头可实现自由落体冲击功能;本实用新型可对钻头的冲击行程进行调节;在钻头上设置应力测试装置,智能中控系统能够根据测试装置的应力判断岩石硬度,达到实现自动调节冲击行程的目的;通过中空系统实现自动操作,且实现冲击钻机的连续作业。Advantages of the utility model: The utility model can effectively break through the bottleneck in the construction of large-scale offshore wind power rock pile foundations and super-large bridge rock pile foundations, and can effectively reduce costs and improve efficiency. The drill bit of the utility model can realize the free-fall impact function; the impact stroke of the drill bit can be adjusted by the utility model; a stress testing device is arranged on the drill bit, and the intelligent central control system can judge the rock hardness according to the stress of the testing device, so as to realize automatic adjustment The purpose of the impact stroke; automatic operation is realized through the hollow system, and the continuous operation of the impact drilling rig is realized.
附图说明Description of drawings
图1是本实用新型一种带有应力测试装置的智能液压冲击钻机的主视示意图;1 is a schematic front view of an intelligent hydraulic impact drilling rig with a stress testing device of the present invention;
图2是本实用新型一种带有应力测试装置的智能液压冲击钻机的俯视示意图;2 is a schematic top view of an intelligent hydraulic impact drilling rig with a stress testing device of the present invention;
图3是本实用新型一种带有应力测试装置的智能液压冲击钻机的侧视示意图;3 is a schematic side view of an intelligent hydraulic impact drilling rig with a stress testing device of the present invention;
图4是本实用新型一种带有应力测试装置的智能液压冲击钻机的钻头应力测试装置示意图。4 is a schematic diagram of a drill bit stress testing device of an intelligent hydraulic impact drilling rig with a stress testing device according to the present invention.
如图所示:1、车架;2、行走装置;3、中控室;4、支撑结构;5、液压卷扬机;6、绳索;7、支撑结构;8、钻头;9、应力应变片;10、硬质合金保护部件;11、支杆;12、横杆;13、滑轮;14、拉杆;15、传导线。As shown in the picture: 1. Frame; 2. Walking device; 3. Central control room; 4. Supporting structure; 5. Hydraulic winch; 6. Rope; 7. Supporting structure; 8. Drill bit; 9. Stress strain gauge; 10 , Carbide protection parts; 11, strut; 12, cross bar; 13, pulley; 14, pull rod; 15, conduction line.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
一种带有应力测试装置的智能液压冲击钻机,整机上安装有中控系统,所述整机包括车架1,所述车架1底部设有行走装置2,所述车架1顶部设有中控室3、支撑结构4和液压卷扬机5,所述液压卷扬机5上的绳索6通过支撑结构7连接有钻头8,所述钻头8的底部设有若干应力应变片9,所述应力应变片9周边设有硬质合金保护部件10,所述应力应变片9通讯连接于中控系统,所述中控系统的操作端设置于中控室3内,中控系统内设有冲击应力的对比参数。An intelligent hydraulic impact drilling rig with a stress testing device, a central control system is installed on the whole machine, the whole machine includes a frame 1, a walking device 2 is arranged at the bottom of the frame 1, and a top of the frame 1 is arranged. There is a central control room 3, a support structure 4 and a hydraulic winch 5. The
所述支撑结构4包括分别设置于中控室3两侧的铰接于车架1的两个支杆11,两个所述支杆11顶端通过横杆12连接,横杆12上安装有滑轮13,所述绳索6从液压卷扬机5引出通过滑轮13垂直连接于钻头8。The support structure 4 includes two
所述支杆11的顶端还连接有拉杆14,所述拉杆14的顶端可沿支杆11轴向调节位置,所述拉杆14底端铰接于车架1,铰接位置位于中控室3与液压卷扬机5之间。The top end of the
所述应力应变片9通过传导线15连接于中控系统,所述传导线15穿过钻头8。The stress and strain gauge 9 is connected to the central control system through a
所述应力应变片9无线通讯连接于中控系统。The stress strain gauge 9 is wirelessly connected to the central control system.
所述车架1两侧均设有可调节支腿16,用于冲击钻机冲钻时的整机稳固作用。Both sides of the frame 1 are provided with adjustable outriggers 16, which are used to stabilize the whole machine when the impact drilling rig is punching.
本实用新型在使用时,将整机在行走装置的作用下停放至合适位置,利用支腿稳固整机,对支杆和拉杆设置合适的角度,并设置好冲击钻头与液压卷扬机的连接,且冲击钻头设置应力应变片,冲击钻头自由落体冲击,根据应力应变片返回的数据,中控系统将其与冲击的参数信息对比,调整液压卷扬机的卷扬绳索的行程,即调节冲击钻头的高度位置,满足冲击要求,并在中控系统的控制下可进行持续的冲击,实现钻头冲击行程自动调节的智能化控制。When the utility model is in use, the whole machine is parked to a suitable position under the action of the walking device, the support leg is used to stabilize the whole machine, the support rod and the pull rod are set at a suitable angle, and the connection between the impact drill bit and the hydraulic hoist is set, and The impact drill is equipped with a stress strain gauge, and the impact drill is impacted by free fall. According to the data returned by the stress strain gauge, the central control system compares it with the impact parameter information, and adjusts the stroke of the hoisting rope of the hydraulic winch, that is, adjusts the height position of the impact drill. , meet the impact requirements, and can carry out continuous impact under the control of the central control system, and realize the intelligent control of automatic adjustment of the impact stroke of the drill bit.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and the embodiments thereof have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, and without creatively designing the structural modes and embodiments similar to the technical scheme, all should belong to the protection of the present invention. scope.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112796653A (en) * | 2021-02-03 | 2021-05-14 | 高楚晗 | Intelligent hydraulic percussion drill with stress testing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112796653A (en) * | 2021-02-03 | 2021-05-14 | 高楚晗 | Intelligent hydraulic percussion drill with stress testing device |
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Granted publication date: 20211109 |
