CN214646055U - Detachable turnover beam for turning over power generation blade mould of wind turbine - Google Patents

Detachable turnover beam for turning over power generation blade mould of wind turbine Download PDF

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Publication number
CN214646055U
CN214646055U CN201921137853.4U CN201921137853U CN214646055U CN 214646055 U CN214646055 U CN 214646055U CN 201921137853 U CN201921137853 U CN 201921137853U CN 214646055 U CN214646055 U CN 214646055U
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China
Prior art keywords
plate
transition
wind turbine
power generation
generation blade
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CN201921137853.4U
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Chinese (zh)
Inventor
顾巍
陆家麟
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Guruite Mould Taicang Co ltd
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Guruite Mould Taicang Co ltd
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Priority to EP20822770.2A priority Critical patent/EP3934899A4/en
Priority to BR112021020992A priority patent/BR112021020992A2/en
Priority to PCT/CN2020/095401 priority patent/WO2020249014A1/en
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Publication of CN214646055U publication Critical patent/CN214646055U/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/20Opening, closing or clamping
    • B29C33/26Opening, closing or clamping by pivotal movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters

Abstract

The utility model discloses a detachable upset roof beam for upset wind turbine electricity generation blade mould, it includes: the upper beam comprises a welding van-type upper beam, a transverse transition fixing plate and a front and rear adjusting plate which are respectively arranged at two ends of the welding van-type upper beam, and a longitudinal transition connecting fixing plate and a longitudinal transition adjusting plate which are arranged on a crossbeam, the lower beam comprises a welding van-type lower beam, a bearing bottom plate and a horizontal adjusting device which are arranged at two ends of the welding van-type lower beam, and a turnover arm connecting plate group fixed on the welding van-type lower beam, and the turnover arm connecting plate group is connected with one end of a turnover arm. The turnover beam is installed in the mold opening state of the wind turbine power generation blade mold, and is simple in installation mode, high in strength, high in precision and low in cost.

Description

Detachable turnover beam for turning over power generation blade mould of wind turbine
Technical Field
The utility model relates to a wind turbine blade mould field specifically is a detachable upset roof beam that is used for upset wind turbine electricity generation blade mould.
Background
Wind energy is increasingly gaining attention as a clean renewable energy source in all countries of the world. The energy storage capacity is huge, the global wind energy is about 2.74 multiplied by 109MW, and the available wind energy is 2 multiplied by 107MW which is 10 times larger than the total amount of water energy which can be developed and utilized on the earth. Wind is utilized by people for a long time, mainly water pumping, surface grinding and the like are realized through windmills, people are interested in how to utilize wind to generate electricity at present, and the principle of wind power generation is that wind power is utilized to drive blades of the windmills to rotate, and then the rotating speed is increased through a speed increaser to promote a generator to generate electricity. According to the current wind power generation technology, the power generation can be started at a breeze speed of about three meters per second. Wind power generation is forming a hot tide in the world because it has no fuel problems and does not produce radiation or air pollution.
With the rapid development of the state on clean energy, the wind power industry is rapidly developed, the megawatt level of the wind power blade is larger and larger, the length of the wind power blade is from forty meters to eighty meters, the wind power blade is lengthened day by day, the length of the die is lengthened, the web plate of the wind power blade is also larger and longer, and meanwhile, the size of the wind power blade is larger and larger as the main stream wind power demand is more and more.
The turnover beam is a very critical structure in the mainstream wind power blade mould, the number of the turnover beams in the current mainstream wind power blade mould is about twelve, six upper beams are arranged in the upper mould, and six lower beams are arranged in the lower mould. So many upset roof beams actually have had a lot of drawbacks in the wind-powered electricity generation mould, and along with wind power generation's power promotes gradually, the continuous grow of wind-powered electricity generation mould size, the upset roof beam specification in the mould also can be bigger and bigger, and quantity also can be more and more, and these drawbacks can be more and more prominent, and the analysis is as follows:
first, connection mode
The connected mode of upset roof beam in present mainstream wind-powered electricity generation blade mould rather than the mould all is direct welded connection basically, the die sinking of lower mould on the upset roof beam need guarantee wind-powered electricity generation mould is with the compound die, so the upset roof beam in the mould and the upset roof beam position degree in the lower mould need guarantee within 1 to 2 millimeters, but because wind-powered electricity generation mould length is super sixty meters, the width all will exceed five to six meters with high, guarantee by the welding, the degree of difficulty is very big, the later stage is because the precision problem can lead to the upset arm abnormal sound, the shake during the mould upset, compound die dislocation scheduling problem.
Second, strength aspect
The turnover beam is a main stressed part, the steel type with high yield strength can be selected for the material selection of the turnover beam, the steel frame part of the die in welded connection with the turnover beam is mostly made of Q345D steel, even the steel of Q235B is used by many manufacturers, and after the die is opened and closed for many times, the welded parts can crack, which is very dangerous.
Third, cost aspect
The price of each set of wind power mold is very expensive, wherein the manufacturing, installing and welding costs of the turnover beam account for a great proportion, due to rapid development of the wind power industry, the service life of one set of wind power mold is averagely 1-2 years, a few molds can be used for 3-4 years, and if the turnover beam can be repeatedly used, the manufacturing cost of the wind power mold can be greatly reduced.
Fourth, installation state
The existing mainstream wind power mold is required to be installed in a wind power mold closing state when the turning beam is installed, because the fact that the upper turning beam and the lower turning beam are required to be ensured to be parallel to each other in the same plane is ensured, the wind power mold is very difficult to close and has no precision before the turning beam is not installed, and especially under the condition that the size of the mold is increased, the safety risk that the turning beam is not installed is increased.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to solve the deficiencies of the prior art, the utility model provides a mounting means is simple, high strength, and the detachable upset roof beam that is used for upset wind turbine electricity generation blade mould of high accuracy, low cost.
The technical scheme is as follows: in order to realize above purpose, a detachable upset roof beam for overturning wind turbine power generation blade mould, it includes: the turnover device comprises an upper beam, a lower beam and a turnover arm for connecting the upper beam and the lower beam together, wherein the turnover arm is arranged in the mold opening state of the wind turbine power generation blade mold;
the upper beam comprises: the welding van-type upper beam, install the horizontal transition fixed plate and close to horizontal transition fixed plate and install the turnover arm hanger plate group on the welding van-type upper beam at both ends of the welding van-type upper beam separately, and install the longitudinal transition regulating plate on the welding van-type upper beam, there are horizontal transition regulating plates above the said horizontal transition fixed plate, the front and back regulating plate is installed on horizontal transition fixed plate, install the longitudinal transition and connect the fixed plate on the said longitudinal transition regulating plate;
the underbeam includes: the welding van-type underbeam, install the bottom plate that bears at welding van-type underbeam both ends bottom to and fix respectively in upset arm connecting plate group and the level (l) ing device at welding van-type underbeam both ends.
As the utility model discloses a further preferred, the both ends of upset arm link to each other with upset arm hangers board group and upset arm connecting plate group respectively.
As the utility model discloses a further preferred, the front and back regulating plate passes through the bolt fastening on horizontal transition fixed plate, when the deviation takes place in the installation of putting the beams in place, thereby the bolt for the screw in of horizontal transition fixed plate with screw out the change of the position of regulating plate for horizontal transition fixed plate around driving to the realization is compensated whole putting the beams in place and need be removed by the removal of the front and back position of front and back regulating plate.
As the utility model discloses a further preferred, vertical transitional coupling fixed plate and vertical transition regulating plate pass through the bolt-up and be in the same place, vertical transitional coupling fixed plate can be for vertical transition regulating plate longitudinal movement, the range of movement is 50 mm.
As the utility model discloses a further preferred, the horizontal transition regulating plate is connected with vertical transition regulating plate.
As the utility model discloses a further preferred, fix the horizontal transition regulating plate on the welding van-type entablature and pass through bolted connection with horizontal transition fixed plate.
As the utility model discloses a further preferred, bolted connection pass the waist shape regulation hole on the fixing bolt hole on the transverse transition regulating plate and the transverse transition fixed plate in proper order through the bolt, through manual promotion transverse transition regulating plate and transverse transition fixed plate to make the relative transverse transition fixed plate lateral shifting of transverse transition regulating plate.
As the utility model discloses a further preferred, horizontal adjusting device include lead screw and nut, the one end of lead screw wear to establish perpendicularly on bearing the bottom plate, bearing the bottom of bottom plate and adorn for cavity, the other end of lead screw is fixed at the tip of welding van-type underbeam, the nut cover is established on bearing the lead screw of bottom plate top, drives the lead screw through swivel nut and supports welding van-type underbeam and do and reciprocate relatively bearing the bottom plate.
As a further preferred aspect of the present invention, the longitudinal transitional connection fixing plate and the wind power mold are fixed together by a screw connection.
As the utility model discloses a further preferred, the underbeam pass the steel construction of wind-powered electricity generation mould lower mould, nevertheless not contact with it, the wind-powered electricity generation mould lower mould does not bear.
As a further preferred feature of the present invention, the load-bearing bottom plate is fixed to the ground by expansion bolts or chemical anchors.
As a further preference of the utility model, the underbeam pass the steel construction of wind-powered electricity generation mould lower mould, and do not contact with it.
As a further preferred of the utility model, upper beam and underbeam fixed with wind-powered electricity generation mould and wind-powered electricity generation mould lower mould respectively under wind turbine power generation blade mould die sinking state.
Has the advantages that: a detachable upset roof beam for upset wind turbine electricity generation blade mould, compare with prior art, have following advantage:
1. the lower die of the wind power die is directly connected with the ground, and all the stress is transferred to the ground, so that the lower die of the wind power die does not need to be considered to bear the stress when being designed, the deformation and displacement risks of the lower die of the wind power die are greatly reduced, and the deformation and displacement brought when the lower die of the wind power die does not need to be considered when overturning, so that the height of the lower die can be reduced to the minimum, the overall height of the wind power die is reduced, and the height requirements of the wind power die on a workshop and a travelling crane are reduced;
2. the upper die overturning beam is connected with an upper die steel structure through a transition connection structure, the original multi-point welding is changed into multi-surface connection, the stress at the connection part is better dispersed, the longitudinal movement of a longitudinal transition adjusting plate is adjusted to be +/-50 mm, and the transverse movement of a transverse transition adjusting plate is adjusted to quickly meet the installation requirement of the overturning beam, so that the installation time of the overturning beam is greatly reduced;
3. the upper and lower overturning beams are adjusted for the second time, and the requirement of installation precision is completely met when the overturning arm is replaced at the later stage;
4. the wind power mold is separated from the turnover arm in the manufacturing and transporting processes, and the turnover arm is a hydraulic system and cannot work before complete installation is finished, so that the mold opening and closing debugging of the mold is very difficult to debug at the time;
5. the utility model discloses do not basically receive the blade profile restriction of wind-powered electricity generation blade, can be used on all present mainstream wind-powered electricity generation blade moulds, direct replacement and installation under the die sinking state, greatly reduced the manufacturing cost of wind-powered electricity generation blade mould, the commonality is strong, and the usability is more convenient, more nimble.
Drawings
FIG. 1 is a schematic structural view of an upper beam;
FIG. 2 is a schematic structural view of a lower beam;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic view of the mold clamping state;
fig. 5 is a schematic structural view of the mold-open state.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
As shown in fig. 1 and 2, a detachable overturning beam for overturning a wind turbine power generation blade mold, comprising: the device comprises an upper beam 1, a lower beam 2 and a turnover arm 3 which connects the upper beam 1 and the lower beam 2 together;
the upper beam 1 includes: the overturning arm hanger plate group 10 is close to the transverse transition fixing plate 14 and is arranged on the welding van-type upper beam 19, four longitudinal transition adjusting plates 16 are arranged on the side face of the welding van-type upper beam 19, the transverse transition adjusting plate 17 capable of moving and fixing is arranged above the transverse transition fixing plate 14, the front adjusting plate 13 and the rear adjusting plate 13 are arranged on the transverse transition fixing plate 14, and the longitudinal transition adjusting plate 16 and the longitudinal transition connecting fixing plate 15 are connected together through bolts.
The lower beam 2 includes: the welding van-type underbeam comprises a welding van-type underbeam 21, a bearing bottom plate 22 arranged at the bottoms of two ends of the welding van-type underbeam 21, and a turnover arm connecting plate group 23 and a horizontal adjusting device 24 which are respectively fixed at two ends of the welding van-type underbeam 21.
Examples
Step one, two ends of a turnover arm 3 are respectively connected with a turnover arm hanger plate group 10 and a turnover arm connecting plate group 23, a bearing base plate 2 is fixed on the ground through expansion bolts or chemical anchor bolts, a welding chamber type lower beam 21 extends into a steel structure of a wind power mold lower die 4, the lower beam 2 is not in contact with the wind power mold lower die 4 at the moment and is a die opening position, and then a nut of a horizontal adjusting device 24 is rotated to enable the horizontal position of the welding chamber type lower beam 21 to reach a specified value as shown in fig. 5;
step two, adjusting the horizontal, longitudinal and front-back positions of the upper beam 1 according to the steel structure positions of the lower wind power mold 4 and the upper wind power mold 5,
when the transverse position is adjusted, the bolt is taken down from the transverse transition adjusting plate 17 and the transverse transition fixing plate 14, the transverse transition adjusting plate 17 is pushed manually, the transverse transition adjusting plate 17 can transversely move relative to the transverse transition fixing plate 14 above the transverse transition fixing plate 14 at the moment, and when the transverse transition adjusting plate 17 moves to a limited position, the transverse transition adjusting plate 17 is fixed on the transverse transition fixing plate 14 through the bolt;
when the longitudinal position is adjusted, a longitudinal transition connection fixing plate 15 is fixed on a longitudinal transition adjusting plate 16 through bolts, the longitudinal transition connecting plate 15 is fixed with a steel frame of the wind power mold upper mold 5, four longitudinal transition adjusting plates 16 are connected to the side surface of a welding van-type upper beam 19, the longitudinal transition connection fixing plate 15 and the longitudinal transition adjusting plate 16 are in a longitudinal extending structure, the longitudinal connection area is increased, stress is dispersed through bolt connection, the longitudinal connection strength is increased, and longitudinal errors generated in the installation process of the upper beam 1 and the wind power mold upper mold steel frame are compensated through installation reserved adjustment allowance;
when the front and rear positions are adjusted, the front and rear adjusting plates 13 are fixed on the transverse transition fixing plate 14 through bolts, and when the installation of the upper beam 1 is deviated, the bolts 130 are screwed in and out relative to the transverse transition fixing plate 14 so as to drive the position change of the front and rear adjusting plates 13 relative to the transverse transition fixing plate 14, so that the front and rear positions of the whole upper beam 1, which need to be moved, are compensated through the movement of the front and rear positions of the front and rear adjusting plates 13;
and step three, when the die is required to be closed, the hydraulic cylinder is controlled to work through the electric control unit, a piston rod of the hydraulic cylinder pushes one end of the turnover arm 3 and drives the upper beam 1 to rotate relative to the lower beam 2, the upper beam 1 drives the upper die 5 of the wind power die to be closed onto the lower die 4 of the wind power die to complete the die closing action, and the stress generated in the process is transmitted to the ground through the lower beam 2, as shown in fig. 4.
The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All changes and modifications that come within the spirit of the invention are desired to be protected.

Claims (13)

1. The utility model provides a detachable upset roof beam for overturning wind turbine electricity generation blade mould which characterized in that: it includes: the wind turbine generator blade mould comprises an upper beam (1), a lower beam (2) and a turnover arm (3) for connecting the upper beam (1) and the lower beam (2) together, wherein the turnover arm is installed in a wind turbine generator blade mould opening state;
the upper beam (1) comprises: the welding van-type upper beam (19), install the horizontal transition fixed plate (14) and close to horizontal transition fixed plate (14) and install the turnover arm hanger plate group (10) on the welding van-type upper beam (19) at both ends of the welding van-type upper beam (19) separately, and install the longitudinal transition regulating plate (16) on the welding van-type upper beam (19), there are horizontal transition regulating plates (17) above the said horizontal transition fixed plate (14), the front and back regulating plate (13) is installed on horizontal transition fixed plate (14), install the longitudinal transition on the said longitudinal transition regulating plate (16) and connect the fixed plate (15);
the lower beam (2) comprises: the welding van-type underbeam comprises a welding van-type underbeam (21), a bearing bottom plate (22) arranged at the bottoms of the two ends of the welding van-type underbeam (21), and a turnover arm connecting plate group (23) and a horizontal adjusting device (24) which are respectively fixed at the two ends of the welding van-type underbeam (21).
2. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the two ends of the turning arm (3) are respectively connected with the turning arm ear hanging plate group (10) and the turning arm connecting plate group (23).
3. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the front and rear adjusting plates (13) are fixed on the transverse transition fixing plate (14) through bolts (130).
4. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the longitudinal transition connecting fixing plate (15) and the longitudinal transition adjusting plate (16) are installed together through bolts, and the longitudinal transition connecting fixing plate (15) can move longitudinally relative to the longitudinal transition adjusting plate (16).
5. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 4 characterised in that: and two ends of the transverse transition adjusting plate (17) are respectively connected with the longitudinal transition adjusting plate (16).
6. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the transverse transition adjusting plate (17) fixed on the welding van-type upper beam (19) is connected with the transverse transition fixing plate (14) through bolts.
7. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 6 characterised in that: the bolt connection is that bolts sequentially pass through fixing bolt holes on the transverse transition adjusting plate (17) and kidney-shaped adjusting holes on the transverse transition fixing plate (14), so that the transverse transition adjusting plate (17) transversely moves relative to the transverse transition fixing plate (14).
8. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the horizontal adjusting device (24) comprises a screw rod and a nut, one end of the screw rod vertically penetrates through the bearing bottom plate (22), the other end of the screw rod is fixed at the end part of the welding van-type lower beam (21), the nut is sleeved on the screw rod above the bearing bottom plate (22), and the screw rod is driven to support the welding van-type lower beam (21) to move up and down relative to the bearing bottom plate (22) through rotating the nut.
9. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the longitudinal transition connection fixing plate (15) and the upper die (5) of the wind electric die are fixed together in a threaded connection mode.
10. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the bearing bottom plate (22) is fixed with the ground through expansion bolts or chemical anchor bolts.
11. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the turnover arm (3) is connected with the hydraulic oil cylinder and the electric control unit.
12. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the lower beam (2) penetrates through a steel structure of the lower die (4) of the wind power die and is not in contact with the steel structure.
13. A detachable turnover beam for turning over a wind turbine power generation blade mould according to claim 1 characterised in that: the upper beam (1) and the lower beam (2) are respectively fixed with the wind power mold upper die (5) and the wind power mold lower die (4) in the mold opening state of the wind turbine power generation blade mold.
CN201921137853.4U 2019-06-10 2019-07-19 Detachable turnover beam for turning over power generation blade mould of wind turbine Active CN214646055U (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP20822770.2A EP3934899A4 (en) 2019-06-10 2020-06-10 Detachable turner beam for turning wind turbine blade mould
BR112021020992A BR112021020992A2 (en) 2019-06-10 2020-06-10 Detachable rotating beam apparatus for rotating a wind turbine blade mold
PCT/CN2020/095401 WO2020249014A1 (en) 2019-06-10 2020-06-10 Detachable turner beam for turning wind turbine blade mould

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2019208619291 2019-06-10
CN201920861929 2019-06-10

Publications (1)

Publication Number Publication Date
CN214646055U true CN214646055U (en) 2021-11-09

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CN201921137853.4U Active CN214646055U (en) 2019-06-10 2019-07-19 Detachable turnover beam for turning over power generation blade mould of wind turbine
CN202020660909.0U Active CN212528412U (en) 2019-06-10 2020-04-27 Detachable swivelling beam for rotating wind turbine blade moulds

Family Applications After (1)

Application Number Title Priority Date Filing Date
CN202020660909.0U Active CN212528412U (en) 2019-06-10 2020-04-27 Detachable swivelling beam for rotating wind turbine blade moulds

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WO (1) WO2020248339A1 (en)

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CN212528412U (en) 2021-02-12

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