CN214644540U - Porous brick adobe former - Google Patents
Porous brick adobe former Download PDFInfo
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- CN214644540U CN214644540U CN202120007800.1U CN202120007800U CN214644540U CN 214644540 U CN214644540 U CN 214644540U CN 202120007800 U CN202120007800 U CN 202120007800U CN 214644540 U CN214644540 U CN 214644540U
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Abstract
The utility model relates to a brickmaking technical field discloses a porous brick adobe former. The equipment is of a combined structure and comprises a base plate, a die frame and a pore-forming pressing plate which are made of metal materials; a positioning groove is formed in the middle of the base plate and used for placing and positioning the die frame; the cylinder that pore-forming clamp plate lower part was equipped with certain quantity and specification is used for the shaping of brick body hole, and the cylinder is inside to be the cavity design, all embeds eccentric rotor, and eccentric rotor produces the vibration and is used for vibrating the adobe in the mould, reaches the effect that closely knit brick body and pore-forming clamp plate of being convenient for break away from the adobe behind the suppression hole. The base plate is fixed on a press base, the pore-forming pressing plate is installed at the lower pressing part of a press, the die frame filled with the premixed blank is placed in the groove of the base plate, the eccentric rotor in the press and the pore-forming pressing plate is started, the pore-forming pressing plate is pressed into the die frame by the press, the pore-forming pressing plate is lifted afterwards, the formed green brick in the die frame is taken out, and the porous brick can be obtained through the subsequent sintering process.
Description
Technical Field
The utility model relates to a building brickmaking technical field especially indicates an equipment of preparation porous brick and uses the method of this equipment preparation porous brick adobe.
Background
The sintered porous brick is mainly a porous brick which is formed by molding and roasting clay, shale and fly ash serving as main raw materials, has the porosity of about 15-30 percent, small and large holes, and large and uniform hole distribution surface, and is mainly suitable for bearing wall materials.
At present, the mode of forming the porous brick adobe by the mould is generally to fill the blank in an integral mould, and the blank is formed after extrusion, and the forming mode easily causes the quality problem of the hole of the adobe and is not easy to separate the adobe from the mould.
SUMMERY OF THE UTILITY MODEL
The utility model provides a porous brick adobe former to overcome the quality problems and the difficult problem of drawing of patterns around the adobe hole in the current porous brick manufacturing process.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a porous brick adobe forming device comprises a base plate, a mould frame and a pore-forming pressing plate;
the die frame is arranged on the base plate and is provided with an accommodating cavity;
the pore-forming pressing plate main body comprises a cylinder with a cavity, an eccentric rotor, a bottom panel and an upper panel; a plurality of columns are arranged on one side surface of the bottom panel, the eccentric rotor is arranged in a cavity of each column, and the upper panel is connected with the bottom panel;
the bottom surface plate of the pore-forming pressing plate covers the accommodating cavity of the mold frame, and all the cylinders are arranged in the accommodating cavity.
As a further improvement of the present invention, the eccentric rotor includes a rotor portion and a stator portion, and the rotor portion is driven by a motor; the rotor part is a semi-cylinder, and the diameter of the rotor part is smaller than that of the stator part; the stator part drives the rotor part to rotate through a motor to generate eccentric vibration, and the outer diameter of the stator part is smaller than or equal to the inner diameter of the cavity of the cylinder.
As a further improvement, the stator part of the eccentric rotor, the shell of which is a cylinder with unequal cross-sections, and the section diameter of the shell of the part close to the rotor part is smaller than the other end.
As a further improvement of the utility model, the diameter of the section of the upper part of the inner cavity of the column body is slightly larger than that of the lower part; the eccentric rotor is placed in the cylinder with the cavity in the following mode: the rotor part of the eccentric rotor faces downwards, and the stator part faces upwards;
the cylinder is cylindrical, and the height of the cylinder is the same as that of the mold frame.
As a further improvement of the utility model, the bottom panel of the pore-forming pressing plate is provided with a through round hole, and the diameter of the through round hole is the same as the inner diameter of the column body; the lower part of the through round hole is connected with the upper part of the cylinder body in a welding way, and the circumference of the through round hole is superposed with the circumference of the cavity of the cylinder body.
As a further improvement of the utility model, the top panel bottom of pore-forming clamp plate is equipped with collects and gathers the recess of eccentric rotor's wire.
As a further improvement of the utility model, the quantity of the eccentric rotor is the same as the quantity of the cylinder with the cavity, and the cylinder is arranged in the cavity of the cylinder.
As a further improvement of the utility model, the middle part of the upper surface of the base plate is provided with a groove matched with the mold frame, and the size of the groove is the same as the size of the bottom surface of the mold frame; and the lower surface of the base plate is provided with a device which is connected and fixed with the base of the press machine.
As a further improvement, the mold frame is of a combined structure, and a feeding control line is arranged in the mold frame.
A forming method of a porous brick adobe forming device comprises the following steps:
fixing the base plate on a press base, and installing the pore-forming pressing plate at the calibrating position on the pressing part of the press;
pre-mixing the blank, pouring the mixed blank into a mould frame, and placing the mould frame filled with the pre-mixed blank on a base plate;
starting the eccentric rotor, pressing the pore-forming pressing plate into the die frame by using a press machine, and simultaneously vibrating the eccentric rotor; pressing the pore-forming pressing plate into the mold frame and keeping vibrating for a certain time;
and lifting the pressing part of the press, taking out the die frame and demolding to obtain the formed porous brick adobe.
From the above description to the structure of the present invention, the present invention has the following advantages:
the utility model discloses take disconnect-type equipment, contain the pore-forming clamp plate, set up eccentric rotor in order to produce the vibration in the cylinder that the pore-forming clamp plate is used for the pore-forming, the mode that utilizes the vibration makes the adobe hole blank closely knit around to make the pore-forming template easily separate with the adobe, can solve the problem of the quality problems and the difficult drawing of patterns around the adobe hole. The cylinder is internally provided with a cavity, and eccentric rotors are arranged in the cavity and vibrate to vibrate green bricks in the die, so that the effects of compacting the green bricks and facilitating the separation of the pore-forming pressing plates from the green bricks after the holes are pressed are achieved. The base plate is fixed on a press base, the pore-forming pressing plate is installed at the lower pressing part of a press, the die frame filled with the premixed blank is placed in the groove of the base plate, the eccentric rotor in the press and the pore-forming pressing plate is started, the pore-forming pressing plate is pressed into the die frame by the press, the pore-forming pressing plate is lifted afterwards, the formed green brick in the die frame is taken out, and the porous brick can be obtained through the subsequent sintering process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the three-dimensional structure of the device of the present invention after installation.
Fig. 2 is a schematic structural diagram of the present invention after being disassembled.
FIG. 3 is a schematic view of the disassembled pore-forming press plate.
Fig. 4 is a perspective view of the lower portion of the apertured platen.
FIG. 5 is a perspective view of the lower portion of the apertured platen.
Fig. 6 is a perspective view of the eccentric rotor.
FIG. 7 is a cross-sectional view of a cylinder with a cavity.
FIG. 8 is a cross-sectional view of the eccentric rotor disposed within the cavity.
Detailed Description
In order to make the purpose and technical scheme of the utility model clearer and more convenient to understand. The present invention will be described in further detail with reference to the following drawings and examples, wherein the specific examples are provided for the purpose of illustration only and are not intended to be limiting.
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings and specific embodiments, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the scope of the present invention.
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in attached figures 1 and 2, the porous brick adobe forming equipment comprises a base plate 1, a mould frame 2 and a pore-forming pressing plate 3, wherein a groove 11 matched with the mould frame is arranged in the middle of the upper surface of the base plate 1, and the size of the groove 11 is the same as that of the bottom surface of the mould frame 2; the lower surface of the base plate 1 is provided with a device which is connected and fixed with a base of the press machine; the die frame 2 is convenient for demoulding after the brick body is formed, a combined structure is adopted, the size of the combined structure is determined according to the size requirement of the manufactured brick body, and a feeding control line 21 is arranged in the die frame 2; the lower part of the pore-forming pressing plate 3 is provided with a column 31 with a cavity, and the column 31 is connected with a bottom panel 32 through welding.
As shown in fig. 3-5, the apertured platen 3 body includes a hollow cylindrical body 31, an eccentric rotor 33, a bottom panel 32 and an upper panel 34. The height of the column 31 with the cavity is the same as that of the mold frame 2; the column 31 is provided with a cavity and is cylindrical, the outer diameter size is determined according to the size of the opening of the hollow brick body, and the column has a certain thickness so as to ensure the strength of the column; the thickness of the bottom of the cylinder is slightly thicker than that of the cylinder part.
The bottom surface plate 32 of the pore-forming pressing plate 3 is provided with a certain number of through round holes 35 with certain size, the number, size and position of the round holes 35 are determined according to the requirement of the size of the pore of the manufactured hollow brick body, and the diameter of the round holes is the same as the inner diameter of the column body; the lower part of the round hole 35 is connected with the upper part of the cylinder 31 by welding, and the circumference of the round hole 35 is superposed with the circumference of the cavity of the cylinder 31.
The bottom of the upper panel of the pore-forming pressing plate is provided with a groove with a small size for collecting and collecting the conducting wires of the eccentric rotor, and the groove is long and narrow in size and is finally collected to an outlet on one side face.
As shown in fig. 4 and 6, the eccentric rotor 33 is composed of a rotor part 36 and a stator part 37 and is driven by a small motor; the rotor part 36 is a semi-cylinder, the diameter of which is slightly smaller than that of the stator part 37, and the rotor part is made of solid cast iron material; the stator portion 37 is rotated by a motor to drive the rotor portion 36 to generate eccentric vibration, and has an outer diameter almost equal to the inner diameter of the cavity of the cylinder 31.
As shown in fig. 4, the number of the eccentric rotors 33 is the same as that of the hollow cylindrical bodies 31, and the eccentric rotors 33 are all disposed in the hollow of the hollow cylindrical bodies 31.
As shown in fig. 6, the stator portion 37 of the eccentric rotor 33 has a cylindrical housing with unequal cross-sections, and the cross-sectional diameter of the housing is slightly smaller than that of the other end of the housing near the rotor portion 36 for easy placement.
As shown in fig. 7 and 8, the hollow cylinder 31 has an upper portion with a slightly larger diameter than a lower portion; the eccentric rotor 33 is placed in the hollow cylinder 31 in the following way: the rotor portion 36 of the eccentric rotor 33 faces downward and the stator portion 37 faces upward.
The method for molding the perforated brick by using the mold of the utility model comprises the following steps:
the method comprises the following steps: fixing the base plate 1 on a press base, and installing the calibration position of the pore-forming press plate 3 on a pressing part of the press;
step two: pre-mixing the blank, pouring the mixed blank into the mold frame 2, filling the blank to a feeding control line 21 of the mold frame 2, and placing the mold frame 2 filled with the pre-mixed blank into a positioning groove of a base plate;
step three: starting a press machine and an eccentric rotor in a pore-forming press plate, pressing the pore-forming press plate into a die frame by using the press machine at a certain pressure, and simultaneously vibrating the eccentric rotor; pressing the pore-forming pressing plate into the mold frame and keeping vibrating for a certain time;
step four: and lifting the pressing part of the press, taking out the die frame and demolding to obtain the formed porous brick adobe.
In the above embodiments of the present invention, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to the related descriptions of other embodiments.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (9)
1. A porous brick adobe former which is characterized in that: comprises a base plate, a die frame and a pore-forming pressing plate;
the die frame is arranged on the base plate and is provided with an accommodating cavity;
the pore-forming pressing plate main body comprises a cylinder with a cavity, an eccentric rotor, a bottom panel and an upper panel; a plurality of columns are arranged on one side surface of the bottom panel, the eccentric rotor is arranged in a cavity of each column, and the upper panel is connected with the bottom panel;
the bottom surface plate of the pore-forming pressing plate covers the accommodating cavity of the mold frame, and all the cylinders are arranged in the accommodating cavity.
2. The apparatus for forming a cellular brick adobe according to claim 1, wherein: the eccentric rotor comprises a rotor part and a stator part, and the rotor part is driven by a motor; the rotor part is a semi-cylinder, and the diameter of the rotor part is smaller than that of the stator part; the stator part drives the rotor part to rotate through a motor to generate eccentric vibration, and the outer diameter of the stator part is smaller than or equal to the inner diameter of the cavity of the cylinder.
3. The apparatus for forming a cellular brick adobe according to claim 2, wherein: the stator part of the eccentric rotor has a shell which is a cylinder with unequal cross sections, and the diameter of the cross section of the shell at the part close to the rotor part is smaller than that at the other end.
4. The apparatus for forming a cellular brick adobe according to claim 2, wherein: the diameter of the section of the upper part of the inner cavity of the column body is slightly larger than that of the lower part; the eccentric rotor is placed in the cylinder with the cavity in the following mode: the rotor part of the eccentric rotor faces downwards, and the stator part faces upwards;
the cylinder is cylindrical, and the height of the cylinder is the same as that of the mold frame.
5. The apparatus for forming a cellular brick adobe according to claim 1, wherein: a through round hole is formed in the bottom plate of the pore-forming pressing plate, and the diameter of the through round hole is the same as the inner diameter of the cylinder; the lower part of the through round hole is connected with the upper part of the cylinder body in a welding way, and the circumference of the through round hole is superposed with the circumference of the cavity of the cylinder body.
6. The apparatus for forming a cellular brick adobe according to claim 1, wherein: and a groove for collecting and summarizing the wires of the eccentric rotor is arranged at the bottom of the upper panel of the pore-forming pressing plate.
7. The apparatus for forming a cellular brick adobe according to claim 1, wherein: the number of the eccentric rotors is the same as that of the cylinders with the cavities, and the eccentric rotors and the cylinders with the cavities are all arranged in the cavities of the cylinders.
8. The apparatus for forming a cellular brick adobe according to claim 1, wherein: the middle part of the upper surface of the base plate is provided with a groove matched with the die frame, and the size of the groove is the same as that of the bottom surface of the die frame; and the lower surface of the base plate is provided with a device which is connected and fixed with the base of the press machine.
9. The apparatus for forming a cellular brick adobe according to claim 1, wherein: the die frame is of a combined structure, and a feeding control line is arranged in the die frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120007800.1U CN214644540U (en) | 2021-01-04 | 2021-01-04 | Porous brick adobe former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120007800.1U CN214644540U (en) | 2021-01-04 | 2021-01-04 | Porous brick adobe former |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214644540U true CN214644540U (en) | 2021-11-09 |
Family
ID=78507092
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120007800.1U Active CN214644540U (en) | 2021-01-04 | 2021-01-04 | Porous brick adobe former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214644540U (en) |
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2021
- 2021-01-04 CN CN202120007800.1U patent/CN214644540U/en active Active
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