CN214636354U - Ultrasonic reaction device suitable for synthesis of polycarboxylate water reducing agent - Google Patents
Ultrasonic reaction device suitable for synthesis of polycarboxylate water reducing agent Download PDFInfo
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- CN214636354U CN214636354U CN202120238999.9U CN202120238999U CN214636354U CN 214636354 U CN214636354 U CN 214636354U CN 202120238999 U CN202120238999 U CN 202120238999U CN 214636354 U CN214636354 U CN 214636354U
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- Prior art keywords
- stirring frame
- motor
- synthesis
- conical gear
- reaction kettle
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 43
- 229920005646 polycarboxylate Polymers 0.000 title claims abstract description 17
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 15
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 title abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 48
- 239000008030 superplasticizer Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000011541 reaction mixture Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
The utility model discloses an ultrasonic wave reaction unit suitable for polycarboxylate water reducing agent is synthetic, including reation kettle, supersonic generator, including a motor, an end cap, a controller, and a cover plate, first stirring frame, the second stirring frame, first conical gear, second conical gear, the mount, first bearing and second bearing, reation kettle's inner chamber is close to bottom department and installs first stirring frame, reation kettle's one side is installed the motor, the motor output passes through belt drive and connects first stirring frame, install first conical gear on the first stirring frame, second conical gear is installed to the bottom of second stirring frame, first conical gear and second conical gear meshing are connected, first stirring frame and second stirring frame mutually perpendicular, install supersonic generator on reation kettle's the inner wall. The utility model discloses utilize ultrasonic cavitation effect to produce a large amount of free radicals in reaction mixture's aqueous solution to promote and accelerate going on of chemical reaction, realize the high efficiency through horizontal and vertical mixing stirring and mix, improve the synthesis efficiency.
Description
Technical Field
The utility model relates to a chemical production equipment technical field particularly, relates to an ultrasonic reaction device suitable for polycarboxylate water reducing agent is synthetic.
Background
A polycarboxylic acid water reducing agent (Polycarboxylate Superplasticizer) is a high-performance water reducing agent and is a cement dispersing agent in cement concrete application. The method is widely applied to projects such as highways, bridges, dams, tunnels, high-rise buildings and the like. The product is green and environment-friendly, is not flammable and explosive, and can be safely transported by trains and automobiles.
At present, a reaction device for promoting the high-efficiency synthesis of the polycarboxylate superplasticizer is lacked.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an ultrasonic wave reaction unit suitable for polycarboxylate water reducing agent is synthetic to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an ultrasonic reaction device suitable for synthesis of a polycarboxylate superplasticizer comprises a reaction kettle, an ultrasonic generator, a motor, a first stirring frame, a second stirring frame, a first bevel gear, a second bevel gear, a fixed frame, a first bearing and a second bearing, a first stirring frame is arranged in the inner cavity of the reaction kettle near the bottom end, a motor is arranged on one side of the reaction kettle, the output end of the motor is connected with the first stirring frame through a belt in a driving way, a first conical gear is arranged on the first stirring frame, a fixed frame is arranged in the reaction kettle, a second stirring frame is arranged on the fixed frame, a second bevel gear is arranged at the bottom end of the second stirring frame, the first bevel gear and the second bevel gear are meshed and connected, the first stirring frame and the second stirring frame are perpendicular to each other, and the inner wall of the reaction kettle is provided with an ultrasonic generator.
Furthermore, a first bearing is fixed at the installation position of the fixed frame and the second stirring frame.
Furthermore, a second bearing is fixed at the installation position of the first stirring frame and the reaction kettle.
Furthermore, a feed inlet communicated with the inner cavity of the reaction kettle is formed in the top end of the reaction kettle.
Furthermore, a discharge port communicated with the inner cavity of the reaction kettle is arranged at the bottom end of the reaction kettle.
Further, the motor is a variable frequency motor.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model provides a pair of ultrasonic wave reaction unit suitable for polycarboxylate water reducing agent is synthetic utilizes ultrasonic cavitation effect to produce a large amount of free radicals in reaction mixture's aqueous solution to promote and accelerate going on of chemical reaction, realize the high efficiency through horizontal and vertical mixing stirring and mix, improve the synthesis efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an ultrasonic reaction device suitable for synthesis of a polycarboxylate water reducer according to the embodiment of the present invention.
Reference numerals:
1. a reaction kettle; 2. an ultrasonic generator; 3. a motor; 4. a first stirring frame; 5. a second stirring frame; 6. a first bevel gear; 7. a second bevel gear; 8. a fixed mount; 9. a first bearing; 10. a discharge outlet; 11. a feed inlet; 12. a second bearing.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments:
in the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top", "bottom", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of description and simplification of the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, an ultrasonic reaction apparatus suitable for synthesis of a polycarboxylate superplasticizer according to an embodiment of the present invention includes a reaction kettle 1, an ultrasonic generator 2, a motor 3, a first stirring frame 4, a second stirring frame 5, a first bevel gear 6, a second bevel gear 7, a fixing frame 8, a first bearing 9 and a second bearing 12, the first stirring frame 4 is installed in a position close to a bottom end of an inner cavity of the reaction kettle 1, the motor 3 is installed on one side of the reaction kettle 1, an output end of the motor 3 is connected to the first stirring frame 4 through a belt drive, the first bevel gear 6 is installed on the first stirring frame 4, the fixing frame 8 is installed inside the reaction kettle 1, the second stirring frame 5 is installed on the fixing frame 8, the second bevel gear 7 is installed at a bottom end of the second stirring frame 5, the first bevel gear 6 is engaged with the second bevel gear 7, first agitator 4 and second agitator 5 mutually perpendicular, install supersonic generator 2 on reation kettle 1's the inner wall.
Through the above technical scheme of the utility model, mount 8 is fixed with first bearing 9 with 5 installation departments of second stirring frame and guarantees its stable rotation.
Through the above technical scheme of the utility model, first stirring frame 4 is fixed with second bearing 12 with 1 installation department of reation kettle and guarantees its stable rotation.
Through the above technical scheme of the utility model, reation kettle 1's top is equipped with the feed inlet 11 rather than the inner chamber intercommunication.
Through the above technical scheme of the utility model, reation kettle 1's bottom is equipped with the bin outlet 10 rather than the inner chamber intercommunication.
Through the above technical scheme of the utility model, motor 3 is the inverter motor stirring speed of being convenient for control.
The specific principle is as follows: add the material from feed inlet 11, rotate through motor 3 and drive first stirring frame 4 and rotate and realize that reation kettle 1 is interior vertical to the material mixing, first stirring frame 4 drives second stirring frame 5 through first bevel gear 6 and the meshing of second bevel gear 7 and rotates and realize that reation kettle 1 is interior horizontal to the material mixing, supersonic generator 2 produces the ultrasonic wave, cavitation effect through ultrasonic wave produces a large amount of free radicals in reaction mixture's aqueous solution, thereby promote and accelerate going on of chemical reaction, realize high efficiency through horizontal and vertical mixing stirring and mix, the synthesis efficiency is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer is characterized by comprising a reaction kettle (1), an ultrasonic generator (2), a motor (3), a first stirring frame (4), a second stirring frame (5), a first bevel gear (6), a second bevel gear (7), a fixing frame (8), a first bearing (9) and a second bearing (12), wherein the first stirring frame (4) is arranged at the position, close to the bottom end, of an inner cavity of the reaction kettle (1), the motor (3) is arranged at one side of the reaction kettle (1), the output end of the motor (3) is connected with the first stirring frame (4) through belt driving, the first bevel gear (6) is arranged on the first stirring frame (4), the fixing frame (8) is arranged inside the reaction kettle (1), and the second stirring frame (5) is arranged on the fixing frame (8), second bevel gear (7) are installed to the bottom of second stirring frame (5), first bevel gear (6) and second bevel gear (7) meshing are connected, first stirring frame (4) and second stirring frame (5) mutually perpendicular, install supersonic generator (2) on the inner wall of reation kettle (1).
2. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer according to claim 1, wherein a first bearing (9) is fixed at the installation position of the fixing frame (8) and the second stirring frame (5).
3. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer according to claim 1, wherein a second bearing (12) is fixed at the installation position of the first stirring frame (4) and the reaction kettle (1).
4. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer according to claim 1, wherein a feed inlet (11) communicated with an inner cavity of the reaction kettle (1) is formed at the top end of the reaction kettle.
5. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer according to claim 1, wherein a discharge port (10) communicated with an inner cavity of the reaction kettle (1) is formed at the bottom end of the reaction kettle.
6. The ultrasonic reaction device suitable for synthesis of the polycarboxylate superplasticizer according to claim 1, wherein the motor (3) is a variable frequency motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120238999.9U CN214636354U (en) | 2021-01-28 | 2021-01-28 | Ultrasonic reaction device suitable for synthesis of polycarboxylate water reducing agent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120238999.9U CN214636354U (en) | 2021-01-28 | 2021-01-28 | Ultrasonic reaction device suitable for synthesis of polycarboxylate water reducing agent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214636354U true CN214636354U (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120238999.9U Expired - Fee Related CN214636354U (en) | 2021-01-28 | 2021-01-28 | Ultrasonic reaction device suitable for synthesis of polycarboxylate water reducing agent |
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| CN (1) | CN214636354U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115093158A (en) * | 2022-06-15 | 2022-09-23 | 江苏中鼎建材集团有限公司 | Polycarboxylic acid rust-resisting water reducing agent and preparation method thereof |
-
2021
- 2021-01-28 CN CN202120238999.9U patent/CN214636354U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115093158A (en) * | 2022-06-15 | 2022-09-23 | 江苏中鼎建材集团有限公司 | Polycarboxylic acid rust-resisting water reducing agent and preparation method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221229 Address after: 3K Zone, Floor 3, No. 6 Shunyi Street, Nangang District, Harbin City, Heilongjiang Province, 150000 Patentee after: Harbin Minghua New Material Technology Co.,Ltd. Address before: 150000 area 1L, 2nd floor, No.7 Shunyi street, Nangang District, Harbin City, Heilongjiang Province Patentee before: Heilongjiang Hanjian concrete research technology Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211109 |
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| CF01 | Termination of patent right due to non-payment of annual fee |