CN214636284U - Electroplating additive preparation cauldron - Google Patents
Electroplating additive preparation cauldron Download PDFInfo
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- CN214636284U CN214636284U CN202120851681.8U CN202120851681U CN214636284U CN 214636284 U CN214636284 U CN 214636284U CN 202120851681 U CN202120851681 U CN 202120851681U CN 214636284 U CN214636284 U CN 214636284U
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Abstract
The utility model relates to an electroplating additive preparation kettle, which comprises a preparation tank and a storage tank, wherein the preparation tank comprises a pH monitoring system and a long pipe, the pH monitoring system can automatically monitor the pH value of a solution; a stirring device which can enable the additive to react more fully in the preparation process is arranged in the preparation tank; a gravity type filtering system for filtering impurities in the additive is arranged at the bottom of the preparation tank; the top of the preparation tank is provided with a collecting device for treating the generated tail gas; and a heating device for improving the preparation speed is also arranged in the interlayer of the side wall of the preparation tank. The utility model has the advantages of high-efficient environmental protection, preparation precision height and corrosion-resistant.
Description
Technical Field
The utility model relates to an electroplate technical field, especially relate to an electroplating additive preparation cauldron.
Background
The electroplating can increase the performances of corrosion resistance, conductivity, smoothness, heat resistance, attractive surface and the like of the surface of the material, a plurality of factors influencing the electroplating quality exist, the additive is one of important links ensuring that the plated part meets the process requirement in the electroplating process, and the quality of the additive can directly influence the precision of the plated part. In the prior art, there are several problems with electroplating additive manufacturing equipment:
firstly, neglecting the influence of pH value on the preparation of the additive in the process of preparing the electroplating additive;
secondly, the electroplating additive preparation equipment can only prepare products roughly, so that more impurities are mixed in the products, and the existing efficiency of the materials can be greatly reduced;
thirdly, bad smell is easily generated and even environmental pollution is easily caused when waste gas generated in the preparation process is improperly treated.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide an electroplating additive preparation kettle, which comprises a preparation tank and a storage tank, wherein the preparation tank comprises a pH monitoring system and a long pipe, the pH monitoring system can automatically monitor the pH value of a solution; a stirring device which can enable the additive to react more fully in the preparation process is arranged in the preparation tank; a gravity type filtering system for filtering impurities in the additive is arranged at the bottom of the preparation tank; the top of the preparation tank is provided with a collecting device for treating the generated tail gas; and a heating device for improving the preparation speed is also arranged in the interlayer of the side wall of the preparation tank. The utility model has the advantages of high-efficient environmental protection, preparation precision height and corrosion-resistant.
The technical scheme of the utility model is realized like this:
the utility model provides an electroplating additive preparation cauldron, includes preparation cauldron body and baffle, its characterized in that: the body is divided into a preparation tank and a storage tank by the partition plate, the top of the preparation tank is provided with a feed inlet, and the top of the side wall of the storage tank is provided with a discharge outlet; a pH monitoring system capable of automatically monitoring the pH value of the solution is arranged in the preparation tank, and comprises a long pipe, a control box, a display, a liquid taking device and a dosing device; the long pipe is vertically inserted into the preparation tank, the control box is fixedly arranged at the top of the long pipe, the display is fixedly arranged at the upper part of the controller, the liquid taking device comprises a plurality of groups of detection boxes, liquid taking pipes and liquid taking pumps, the liquid taking pumps are communicated with the detection boxes through the liquid taking pipes, and the input ends of the liquid taking pumps penetrate through the side walls of the long pipe and are communicated with the interior of the preparation tank; the dosing device comprises a plurality of groups of dosing boxes, dosing pumps and dosing pipes, the dosing pumps are communicated with the dosing boxes through the dosing pipes, and the output ends of the dosing pumps penetrate through the side walls of the long pipes to be communicated with the interior of the preparation tank.
Preferably: be equipped with agitating unit in the preparation jar, agitating unit includes motor, drive shaft and stirring board, the motor is fixed to be established preparation tank deck portion and the vertical access to of motor rotation axis are in the preparation jar, drive shaft one end fixed connection is in motor rotation axis, the stirring board passes through the connecting piece and establishes in the drive shaft bottom and open on the stirring board has the aperture, can realize the more abundant effect of solution reaction.
Preferably: the gravity type filter system is arranged at the bottom of the preparation tank and used for filtering impurities in the additive, the gravity type filter system comprises a second filter layer arranged at the bottommost part of the preparation tank, a liquid collecting channel transversely arranged in the middle of the second filter layer and a first filter layer arranged on the second filter layer, and filter liquid holes are formed in the peripheral part of the liquid collecting channel; one end of the liquid collecting channel penetrates out of the partition plate and is communicated with the storage tank, so that prepared products can be fully filtered, and the purity of the products is guaranteed.
Preferably: the preparation tank top is equipped with tail gas recovery unit, tail gas recovery unit includes intake pipe, tail gas recovery jar and check valve, the intake pipe input is funnel-shaped opening and extends to in the preparation jar, tail gas recovery jar with the output of intake pipe is connected, check valve establishes in the intake pipe, realizes preventing the excessive effect of polluted environment of peculiar smell.
Preferably: the electric heating pipe is arranged in the preparation tank and arranged in the interlayer of the side wall of the preparation tank and the partition plate, so that the effects of accelerating the reaction rate and improving the yield can be achieved.
Preferably: all be equipped with the viewing aperture on the lateral wall of preparation jar and holding vessel, can be convenient for observe jar internal portion production condition.
Preferably: each group of detection boxes are respectively connected with different liquid taking pumps through liquid taking pipes with different heights, so that the pH values of different liquid levels can be detected, and the pH value condition in the reaction tank is accurate.
Preferably: the storage tank bottom is equipped with the precipitation tank that holds solid impurity, and the precipitation tank is for dismantling the setting, can in time handle the accumulation of deposit in the solution, improves the purity of product.
Preferably: the liquid level detector that the charge door self-closing when the liquid level height surpassed charge door low side is equipped with to the charge door low side, can effectively prevent to feed in raw material too much and lead to the preparation jar liquid to be deposited overflow.
It should be noted that:
the preparation tank, the storage tank and the liquid collecting channel are all made of high-temperature-resistant and corrosion-resistant PP materials; the stirring device is made of corrosion-resistant stainless steel materials; the preparation jar all is equipped with the closed door that the leakproofness is good with the holding vessel.
It needs to be further explained that:
the sedimentation tank, the first filter layer and the second filter layer can be detached and cleaned through a special replacing port, and the normal operation of the preparation kettle cannot be influenced when the special replacing port is closed.
Compared with the prior art, the utility model discloses the beneficial effect who brings does:
1. the pH value of reaction solution can influence the quality of additive when preparing the electroplating additive, consequently preparation jar is equipped with the pH monitoring system that can automatic monitoring solution pH value, pH monitoring system includes long tube, control box, display, gets liquid device and charge device, detects back controller with this detection signal transmission to the display through getting the balanced liquid of getting of liquid device, makes the producer can real time monitoring to jar interior solution pH value to can add reagent in order to reaching the required optimum pH value of preparation product in reaction solution through the signal control of controller to the dosing pump at any time.
2. There is a large amount of impurities often in the additive preparation process, the utility model discloses provide the solution to this, preparation tank bottoms portion is equipped with the gravity type filtration system who is arranged in filtering the additive impurity, and impurity in the preparation process can be in proper order through establishing the first filter layer in jar, establishing the twice of the second filter layer of preparation jar bottommost is filtered, then transversely establishes in the filtrating hole on the collection liquid passageway in the middle of the second filter layer flows to a collection liquid passageway in, passes through again collection liquid passageway is close to in the leakage fluid dram of one side of holding vessel arranges the holding vessel, only just discharged when the discharge gate of liquid level height reached holding vessel upper portion lateral wall in the holding vessel, can obtain the higher additive of precision through two-layer filter layer and gravity sedimentation filtration.
3. Preparation tank deck portion is equipped with tail gas recovery unit, tail gas recovery unit includes intake pipe, tail gas recovery jar and check valve, and the end period that produces in the preparation jar enters into the tail gas recovery jar through intake pipe and aspiration pump, moreover be equipped with check valve on the exhaust tube and can prevent the end period refluence, the effectual peculiar smell diffusion of having prevented and the pollution of end period to the environment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of an embodiment of the present invention;
fig. 2 is the structure diagram of the pH monitoring system of the present invention.
The examples in the figure are: 1-preparation tank, 2-storage tank, 3-partition plate, 4-long pipe, 41-display, 42-liquid taking pipe, 43-liquid taking pump, 44-controller, 45-detection box, 46-dosing box, 47-dosing pipe, 48-dosing pump, 5-motor, 6-stirring plate, 7-first filter layer, 8-second filter layer, 9-liquid collecting channel, 91-liquid discharging port, 92-filtrate hole, 10-electric heating pipe, 11-driving shaft, 12-air inlet pipe, 13-one-way valve, 14-tail gas recovery tank, 15-feeding port, 16-discharging port and 17-precipitation tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
As shown in figures 1-2, the utility model discloses an electroplating additive preparation kettle, which comprises a preparation kettle body and a clapboard 3, and is characterized in that: the body is divided into a preparation tank 1 and a storage tank 2 by the partition plate 3, the top of the preparation tank 1 is provided with a feeding port 15, and the top of the side wall of the storage tank 2 is provided with a discharging port 16; a pH monitoring system capable of automatically monitoring the pH value of the solution is arranged in the preparation tank 1, and comprises a long pipe 4, a control box 44, a display 41, a liquid taking device and a dosing device; the long pipe 4 is vertically inserted into the preparation tank 1, the control box 44 is fixedly arranged at the top of the long pipe 4, the display 41 is fixedly arranged at the upper part of the controller 44, the liquid taking device comprises a plurality of groups of detection boxes 45, a liquid taking pipe 42 and a liquid taking pump 43, the liquid taking pump 43 is communicated with the detection boxes 45 through the liquid taking pipe 42, and the input end of the liquid taking pump 43 penetrates through the side wall of the long pipe 4 to be communicated with the interior of the preparation tank 1; the medicine adding device comprises a plurality of groups of medicine adding boxes 46, medicine adding pumps 48 and medicine adding pipes 47, the medicine adding pumps 48 are communicated with the medicine adding boxes 46 through the medicine adding pipes 47, and the output ends of the medicine adding pumps 48 penetrate through the side wall of the long pipe 4 and are communicated with the inside of the preparation tank 1.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
during operation, the controller 44 transmits the detection signal to the display 41 after the liquid taking device performs balanced liquid taking detection, so that a producer can monitor the pH value of the solution in the tank in real time, and the controller 44 controls the signal of the dosing pump 48 to add the reagent into the reaction solution at any time so as to achieve the optimal pH value required by product preparation.
The utility model discloses in the concrete embodiment, be equipped with agitating unit in the preparation jar 1, agitating unit includes motor 5, drive shaft 11 and stirring board 6, motor 5 is fixed to be established 1 top of preparation jar and the 5 vertical access to of axis of rotation of motor are in preparation jar 1, 11 one end fixed connection of drive shaft is in the 5 axis of rotation of motor, stirring board 6 is established in 11 bottoms of drive shaft and stirring board 6 division has the aperture through the connecting piece.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
the stirring of the liquid can be more fully reacted through the stirring device, and the stirring plate 6 is provided with small holes, so that the stirring resistance can be reduced, and the production efficiency is greatly improved.
The utility model discloses in the concrete implementation mode, preparation jar 1 is equipped with tail gas recovery unit, tail gas recovery unit includes intake pipe 12, tail gas recovery jar 14 and check valve 13, intake pipe 12 input extends to in the preparation jar 1 for infundibulate opening and opening, tail gas recovery jar 14 with the output of intake pipe 12 is connected, check valve 13 establishes in intake pipe 12.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
the tail period of production in the preparation jar enters into tail gas recovery jar 14 through intake pipe 12 in, moreover be equipped with check valve 13 on the intake pipe 12 and can prevent the tail period refluence, the effectual peculiar smell diffusion of having prevented and the pollution of tail period to the environment.
The utility model discloses in the concrete implementation mode, be equipped with electric heating pipe 10 in the preparation jar 1, electric heating pipe 10 is established in the intermediate layer of 1 lateral wall of preparation jar and baffle 3.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
the optimal reaction temperature is manufactured by the electric heating tube 10 in the preparation process, so that the reaction rate can be effectively improved, and the production speed is greatly improved.
The utility model discloses in the embodiment, all be equipped with the viewing aperture of being convenient for observe jar internal portion production condition on the lateral wall of preparation jar 1 and holding vessel 2.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
the production condition in the preparation kettle can be observed more conveniently through the observation port.
In the specific embodiment of the present invention, each group of detection boxes 45 is connected to different liquid-taking pumps 43 through liquid-taking tubes 42 of different heights.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
the pH value in the tank can be more accurately acquired by independently sampling and detecting the liquids at different positions.
In the specific embodiment of the utility model, charge door low side is equipped with charge door self-closing's liquid level detector when liquid level surpasses charge door low side.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
can effectively prevent the overflow of the preparation tank liquid caused by excessive charging.
Example 2:
as shown in fig. 1, in the specific embodiment of the present invention, a gravity type filtering system for filtering impurities in an additive is disposed at the bottom of the preparation tank, the gravity type filtering system includes a second filtering layer 8 disposed at the bottom of the preparation tank, a liquid collecting channel 9 transversely disposed in the middle of the second filtering layer 8, and a first filtering layer 7 disposed on the second filtering layer 8, and liquid filtering holes 92 are disposed at the periphery of the liquid collecting channel 9; one end of the liquid collecting channel 9 penetrates through the partition plate 3 and is communicated with the storage tank 1.
By adopting the technical scheme, the utility model discloses the beneficial effect who brings is:
there are a large amount of impurities often in the additive preparation process, and impurity in the preparation process can be in proper order through establishing first filter layer 7 in the jar, establishing two times of the second filter layer 8 of preparation jar 1 bottommost are filtered, then transversely establish the filtrating hole 92 on the collection liquid passageway 9 in the middle of the second filter layer 8 flows to the collection liquid passageway 9 in, again through collection liquid passageway 9 is close to in storage tank 2's one side leakage fluid dram 91 arranges storage tank 2, only just discharged when the discharge gate 16 of liquid level height reached storage tank 2 upper portion lateral wall in storage tank 2, can obtain the higher additive of precision through two-layer filter layer and gravity sediment filtration.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an electroplating additive preparation cauldron, includes preparation cauldron body and baffle, its characterized in that: the body is divided into a preparation tank and a storage tank by the partition plate, the top of the preparation tank is provided with a feed inlet, and the top of the side wall of the storage tank is provided with a discharge outlet; a pH monitoring system capable of automatically monitoring the pH value of the solution is arranged in the preparation tank, and comprises a long pipe, a control box, a display, a liquid taking device and a dosing device; the long pipe is vertically inserted into the preparation tank, the control box is fixedly arranged at the top of the long pipe, the display is fixedly arranged at the upper part of the controller, the liquid taking device comprises a plurality of groups of detection boxes, liquid taking pipes and liquid taking pumps, the liquid taking pumps are communicated with the detection boxes through the liquid taking pipes, and the input ends of the liquid taking pumps penetrate through the side walls of the long pipe and are communicated with the interior of the preparation tank; the dosing device comprises a plurality of groups of dosing boxes, dosing pumps and dosing pipes, the dosing pumps are communicated with the dosing boxes through the dosing pipes, and the output ends of the dosing pumps penetrate through the side walls of the long pipes to be communicated with the interior of the preparation tank.
2. A plating additive preparation tank according to claim 1, wherein: be equipped with agitating unit in the preparation jar, agitating unit includes motor, drive shaft and stirring board, the motor is fixed to be established preparation tank deck portion and the vertical access to of motor rotation axis are in the preparation jar, drive shaft one end fixed connection is in motor rotation axis, the stirring board passes through the connecting piece and establishes and open there is the aperture in drive shaft bottom and on the stirring board.
3. A plating additive preparation tank according to claim 1, wherein: the gravity type filter system is arranged at the bottom of the preparation tank and used for filtering impurities in the additive, the gravity type filter system comprises a second filter layer arranged at the bottommost part of the preparation tank, a liquid collecting channel transversely arranged in the middle of the second filter layer and a first filter layer arranged on the second filter layer, and filter liquid holes are formed in the peripheral part of the liquid collecting channel; one end of the liquid collecting channel penetrates through the partition plate and is communicated with the storage tank.
4. A plating additive preparation tank according to claim 1, wherein: the preparation tank deck portion is equipped with tail gas recovery unit, tail gas recovery unit includes intake pipe, tail gas recovery jar and check valve, the intake pipe input is in funnel-shaped opening and opening extend to the preparation jar, tail gas recovery jar with the output of intake pipe is connected, check valve establishes in the intake pipe.
5. A plating additive preparation tank according to claim 1, wherein: an electric heating pipe is arranged in the preparation tank, and the electric heating pipe is arranged in the side wall of the preparation tank and the interlayer of the partition plate; the side walls of the preparation tank and the storage tank are respectively provided with an observation port which is convenient for observing the production condition in the tank body; the detection box is respectively connected with different liquid taking pumps through liquid taking pipes with different heights.
6. A plating additive preparation tank according to claim 1, wherein: a settling tank for accommodating solid impurities is arranged at the bottom of the storage tank; and a liquid level detector for automatically closing the feed inlet when the liquid level height exceeds the lower end of the feed inlet is arranged at the lower end of the feed inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120851681.8U CN214636284U (en) | 2021-04-23 | 2021-04-23 | Electroplating additive preparation cauldron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120851681.8U CN214636284U (en) | 2021-04-23 | 2021-04-23 | Electroplating additive preparation cauldron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214636284U true CN214636284U (en) | 2021-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120851681.8U Active CN214636284U (en) | 2021-04-23 | 2021-04-23 | Electroplating additive preparation cauldron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214636284U (en) |
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2021
- 2021-04-23 CN CN202120851681.8U patent/CN214636284U/en active Active
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