CN210367595U - Settling cask is used in gardenia oil extraction - Google Patents
Settling cask is used in gardenia oil extraction Download PDFInfo
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- CN210367595U CN210367595U CN201920856342.1U CN201920856342U CN210367595U CN 210367595 U CN210367595 U CN 210367595U CN 201920856342 U CN201920856342 U CN 201920856342U CN 210367595 U CN210367595 U CN 210367595U
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- settling tank
- oil
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- gardenia
- pipe
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Abstract
The utility model provides a settling cask is used in gardenia oil extraction, including the pipeline and the settling cask jar body, establish evacuation mouth, oil inlet pipe, play oil pipe, drain pipe, slagging-off mechanism and distributor on the settling cask jar body, pipeline passes the heater, even water tank on the drain pipe, even prevent the siphon on the water tank, negative pressure mouth and respiration mouth are established at the top of the settling cask jar body, and negative pressure mouth and respiration mouth punishment establish negative pressure equipment and breather valve, the utility model discloses simple structure, reasonable in design has the mobility of improvement gardenia crude oil, reduces the function of dissolved oxygen in the gardenia crude oil, and the degasification, but settling cask automatic slag removal, and the slagging-off power promotes the impeller driver by the gardenia crude oil of input and supplies, and the observation window is used for observing oil layer distribution, inspection oil, and water tank and prevention siphon cooperation are used, reduce the siphon effect, reduce the drainage degree of difficulty, The impurity is extremely low, secondary fine filtration is not needed, the production cost is saved, and the extraction efficiency is improved.
Description
Technical Field
The utility model relates to a gardenia oil production facility technical field, especially a settling cask is used in gardenia oil extraction.
Background
The gardenia oil is extracted from Gardenia jasminoides Ellis, is a vegetable oil with unsaturated fatty acid content of more than 80%, and has effects of dissolving cholesterol, removing blood vessel sediment, reducing blood lipid, and lowering blood pressure.
The extraction process of gardenia oil is complex, and the gardenia oil is prepared by a physical squeezing method or a chemical leaching method. When the gardenia oil is prepared by a chemical leaching method, gardenia oil needs to be dissolved into a solvent, the solvent is removed by a stripping tower, the obtained gardenia oil is gardenia crude oil, most of water and a small amount of impurities usually exist in the gardenia oil, generally, an oil-water separator and a fine filter are mostly used for oil-water separation and impurity removal, but the method has high energy consumption and insignificant efficiency.
Before the squeezing process of the gardenia, the gardenia is usually dried and crushed, the crushed gardenia has high impurity content, after oil is squeezed out, the obtained gardenia oil is an oil-water mixture, the impurity content in the oil is high, and the gardenia oil can be prepared only after a plurality of links such as filtration, oil-water separation and the like.
In the squeezing process of gardenia, the existing pressure squeezing machine often has the condition of incomplete squeezing, so that the residual quantity of gardenia oil in gardenia oil residues is large, waste is generated, and meanwhile, when the existing pressure squeezing machine carries out residual blanking on gardenia oil, the situation that the gardenia oil is too tight in a squeezing tank result often exists, so that the blanking difficulty is greatly increased.
When the squeezed gardenia oil is filtered, a common filter screen cannot meet the filtering requirement, so that the impurities in the gardenia oil are excessive, and the subsequent process is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model is directed to the above problem to a settling cask is used in gardenia oil extraction has been proposed.
The specific technical scheme is as follows:
a settling tank for gardenia oil extraction comprises a conveying pipeline and a settling tank body, wherein the conveying pipeline is used for supplying crude gardenia oil, the settling tank body is characterized in that a drain port, an oil inlet pipe, an oil outlet pipe, a drain pipe, a slag removal mechanism and a distributor are arranged on the settling tank body, the conveying pipeline penetrates through a heater and is communicated with the oil inlet pipe, and the crude gardenia oil is supplied into the settling tank body;
the slag removal mechanism comprises scraping plates, a main shaft and an impeller driver, wherein a first bearing is arranged at the lower end of the main shaft and is rotatably connected with the first bearing, the first bearing is supported by a support, the main shaft is positioned above an evacuation port, the scraping plates are multiple in number, the scraping plates are connected with the main shaft through connecting rods and are tightly attached to the bottom surface in the tank body of the settling tank, the impeller driver comprises an impeller and a sealing cover shell, the upper end of the main shaft is vertically inserted into the sealing cover shell and is rotatably connected with the sealing cover shell through a second bearing and is fixedly connected with the impeller, a fluid inlet and a fluid outlet are formed in the sealing cover shell, the fluid inlet is communicated with an oil inlet pipe, and the fluid outlet is communicated with a distributor;
the distributor is composed of a plurality of annular pipes which are concentrically arranged and communicated with each other, and outlet holes are formed in the distributor; a horizontal and vertical first pore plate is arranged above the distributor, the edge of the first pore plate is welded and fixed with the inner wall of the settling tank body, the oil outlet pipe is arranged at the upper part of the settling tank body, one end of the oil outlet pipe is positioned outside the settling tank body and connected with an oil pump, and the other end of the oil outlet pipe is positioned in the settling tank body and connected with an oil collecting tank;
the drainage pipe is arranged at the lower part of the settling tank body, one end of the drainage pipe is communicated with the settling tank body, the middle part of the other end of the drainage pipe is provided with a water tank and a water pump, the upper end of the water tank is communicated with an anti-siphon pipe, and the upper end of the anti-siphon pipe is positioned at the upper part of the settling tank body and is communicated with the interior of the settling tank body;
the top of the settling tank body is provided with a light-transmitting window, a negative pressure port and a breathing port, the light-transmitting window is positioned in the center of the top of the settling tank body, the negative pressure port is communicated with the interior of the settling tank body and is connected with negative pressure equipment, and the breathing port is communicated with the interior of the settling tank body and is connected with a breathing valve;
an observation window is arranged on the opposite side of the oil outlet pipe, the observation window is embedded in the settling tank body and is provided with a partition plate, the partition plate is an arc-shaped screen plate and is positioned in the settling tank body, and the settling tank body at the upper end of the partition plate is welded and fixed;
furthermore, an active drain pipe is arranged below the drain pipe;
furthermore, valves are arranged on the evacuation port, the oil inlet pipe, the oil outlet pipe, the drain pipe and the active drain pipe;
further, a skirt is arranged below the settling tank body and supported by the skirt;
further, a water pump is arranged on the active drain pipe;
further, an oil pump is arranged on the conveying pipeline;
further, the negative pressure equipment is a vacuum pump or a negative pressure fan;
further, the heater is a water bath heater.
The utility model has the advantages that:
the utility model provides a settling cask is used in gardenia oil extraction, including the conveying line and the settling cask jar body, be equipped with evacuation mouth, oil inlet pipe, oil outlet pipe, drain pipe, slagging-off mechanism and distributor on the settling cask jar body, the conveying line passes the heater, slagging-off mechanism includes scraper blade, main shaft and impeller driver, even water tank on the drain pipe, even anti-siphon on the water tank, negative pressure mouth and respiration mouth are established at the top of settling cask jar body, negative pressure equipment and breather valve are established to negative pressure mouth and respiration mouth punishment, the utility model discloses simple structure, reasonable in design has the function of improving gardenia crude oil mobility, reduces the dissolved oxygen in gardenia crude oil, and carry out the degasification, and the settling cask can automatic slag removal, and the slagging-off power is supplied by input gardenia crude oil promotion impeller driver, and the observation window is used for observing oil layer distribution, checking oil quality, the water drainage difficulty is reduced, meanwhile, the obtained gardenia oil has high quality and extremely low impurity, secondary fine filtration is not needed, the production cost is saved, and the extraction efficiency is improved.
Drawings
Fig. 1 is a schematic view of the present invention.
Figure 2 is a sectional view of the spindle and impeller drive connection.
Fig. 3 is a top view of the distributor.
Fig. 4 is a schematic view of the present invention according to the second embodiment.
Detailed Description
For making the technical scheme of the utility model clear more clearly and definitely, it is right to combine the embodiment below the utility model discloses it is further described, any right the utility model discloses technical scheme's technical characteristic carries out the scheme that equivalent replacement and conventional reasoning reachs and all falls into the utility model discloses protection scope.
Example one
The settling tank for gardenia oil extraction comprises a conveying pipeline 1 for supplying crude gardenia oil and a settling tank body 2, and is characterized in that a drain port 3, an oil inlet pipe 4, an oil outlet pipe 5, a drain pipe 6, a slag removal mechanism 7 and a distributor 8 are arranged on the settling tank body 2, the conveying pipeline 1 penetrates through a heater 9 and is communicated with the oil inlet pipe 4, and crude gardenia oil is supplied into the settling tank body 2;
the deslagging mechanism 7 comprises scrapers 10, a main shaft 11 and an impeller driver 12, wherein a first bearing 13 is arranged at the lower end of the main shaft 11 and is rotatably connected with the first bearing 13, the first bearing 13 is supported by a support 14, the main shaft 11 is positioned above the emptying port 3, a plurality of scrapers 10 are arranged, the plurality of scrapers 10 are connected with the main shaft 11 through connecting rods 15 and are tightly attached to the bottom surface in the settling tank body 2, the impeller driver 12 is composed of an impeller 16 and a sealing housing 17, the upper end of the main shaft 11 is vertically inserted into the sealing housing 17, is rotatably connected with the sealing housing 17 through a second bearing 18 and is fixedly connected with the impeller 16, a fluid inlet 19 and a fluid outlet 20 are arranged on the sealing housing 17, the fluid inlet 19 is communicated with the oil inlet pipe 4, and the fluid outlet 20 is communicated with the distributor 8;
the distributor 8 is composed of a plurality of annular pipes which are concentrically arranged and communicated with each other, and is provided with an outlet hole 21; a horizontal and vertical first pore plate 22 is arranged above the distributor 8, the edge of the first pore plate 22 is welded and fixed with the inner wall of the settling tank body 2, the oil outlet pipe 5 is arranged at the upper part of the settling tank body 2, one end of the oil outlet pipe is positioned outside the settling tank body 2 and is connected with an oil pump 23, and the other end of the oil outlet pipe is positioned in the settling tank body 2 and is connected with an oil collecting tank 24;
the drain pipe 6 is arranged at the lower part of the settling tank body 2, one end of the drain pipe is communicated with the settling tank body 2, the middle part of the other end of the drain pipe is provided with a water tank 25 and a water pump 26, the upper end of the water tank 25 is communicated with an anti-siphon pipe 27, and the upper end of the anti-siphon pipe 27 is positioned at the upper part of the settling tank body 2 and is communicated with the interior of the settling tank body 2;
the top of the settling tank body 2 is provided with a light-transmitting window 28, a negative pressure port 29 and a breathing port 30, the light-transmitting window 28 is positioned in the center of the top of the settling tank body 2, the negative pressure port 29 is communicated with the inside of the settling tank body 2 and is connected with a negative pressure device 31, and the breathing port 30 is communicated with the inside of the settling tank body 2 and is connected with a breathing valve 32;
an observation window 33 is arranged on the opposite side of the oil outlet pipe 5, the observation window 33 is embedded in the settling tank body 2 and is provided with a partition plate 34, the partition plate 34 is an arc-shaped mesh plate and is positioned in the settling tank body 2, and the settling tank body 2 at the upper end of the partition plate is welded and fixed;
further, an active drain pipe 35 is arranged below the drain pipe 6;
further, valves 37 are arranged on the evacuation port 3, the oil inlet pipe 4, the oil outlet pipe 5, the drain pipe 6 and the active drain pipe 35;
further, a skirt 36 is arranged below the settling tank body 2 and supported by the skirt 36;
further, a water pump 26 is arranged on the active drain pipe 6;
further, an oil pump 23 is arranged on the conveying pipeline 1;
further, the negative pressure device 31 is a vacuum pump or a negative pressure fan;
further, the heater 9 is a water bath heater.
The settling cask is used in extraction of gardenia oil of this embodiment for the settlement treatment of gardenia crude oil, its theory of operation is as follows:
the gardenia crude oil is supplied by a conveying pipeline, heated by a heater and then enters an oil inlet pipe, then enters a sealing housing from a fluid inlet of an impeller driver, and flows into a distributor from a fluid outlet after pushing an impeller, at the moment, the impeller rotates to drive a main shaft to rotate, so that a scraper is controlled to move, the bottom surface in a settling tank body is scraped, and slag is pushed into an emptying port;
the gardenia crude oil entering the distributor flows out through an outlet hole on the distributor, gravity sedimentation is carried out, liquid in the sedimentation tank is layered, the upper-layer liquid is gardenia oil, the middle-layer liquid is water, and the lower-layer liquid is slag; when the proportion of oil and water in the settling tank is large (when the middle layer has more water), active drainage can be performed through the active drainage pipe;
in this embodiment, gardenia crude oil can improve mobility after the heater heating to reduce dissolved oxygen, negative pressure equipment and breather valve cooperation are used, can guarantee to keep certain negative pressure in the settling cask, are convenient for degasify, and the slagging-off mechanism is driven by impeller driver, and no energy consumption, observation window are used for observing oil reservoir distribution, inspection oil, and the water tank uses with preventing the siphon cooperation, reduces the siphon effect, reduces the drainage degree of difficulty.
Example two
The embodiment is improved on the basis of the first embodiment, and the self-drainage and self-feeding of the settling tank are realized by combining the existing sensor control principle;
as shown in fig. 3, a first liquid density sensor 41 and a second liquid density sensor 42 are sequentially arranged between the oil collecting tank and the first orifice plate from top to bottom, the first liquid density sensor 41 is interacted with an oil pump on the conveying pipeline 1, and the second liquid density sensor 42 is interacted with a water pump on the water discharging pipe 6;
the first liquid density sensor 41 and the second liquid density sensor 42 in the present embodiment operate based on the difference in gardenia oil and water density;
when the second liquid density sensor 42 senses that the density in the current liquid level is higher (at this time, the liquid level of the middle-layer water rises), controlling the water pump on the water discharge pipe 6 to work, and discharging water until the second liquid density sensor 42 senses that the density in the current liquid level is reduced, namely the second liquid density sensor 42 returns to the upper-layer oil;
when the first liquid density sensor 41 cannot sense the density of the upper layer oil (at this time, the settling tank drains water, and the liquid level in the settling tank is reduced), controlling an oil pump on the conveying pipeline 1 to work, and inputting crude gardenia oil into the settling tank;
when the device works normally, the thicknesses of the upper layer oil and the middle layer water basically fluctuate within an interval, the conveying pipeline intermittently conveys the gardenia crude oil, and the drain pipe intermittently drains water.
To sum up, this embodiment simple structure, reasonable in design has improvement gardenia crude oil mobility, reduces soluble oxygen in the gardenia crude oil, and carries out the function of degasification, but the setting tank self-cleaning, the slagging-off power promotes the impeller driver by the gardenia crude oil of input and supplies with, and the observation window is used for observing oil reservoir distribution, inspection oil quality, and the water tank uses with preventing the siphon cooperation, reduces the siphon effect, reduces the drainage degree of difficulty, and simultaneously, the gardenia oil quality of gained is high, impurity is extremely low, need not secondary fine filtration, has practiced thrift manufacturing cost.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. A settling tank for gardenia oil extraction comprises a conveying pipeline and a settling tank body, wherein the conveying pipeline is used for supplying crude gardenia oil, the settling tank body is characterized in that a drain port, an oil inlet pipe, an oil outlet pipe, a drain pipe, a slag removal mechanism and a distributor are arranged on the settling tank body, the conveying pipeline penetrates through a heater and is communicated with the oil inlet pipe, and the crude gardenia oil is supplied into the settling tank body;
the slag removal mechanism comprises scraping plates, a main shaft and an impeller driver, wherein a first bearing is arranged at the lower end of the main shaft and is rotatably connected with the first bearing, the first bearing is supported by a support, the main shaft is positioned above an evacuation port, the scraping plates are multiple in number, the scraping plates are connected with the main shaft through connecting rods and are tightly attached to the bottom surface in the tank body of the settling tank, the impeller driver comprises an impeller and a sealing cover shell, the upper end of the main shaft is vertically inserted into the sealing cover shell and is rotatably connected with the sealing cover shell through a second bearing and is fixedly connected with the impeller, a fluid inlet and a fluid outlet are formed in the sealing cover shell, the fluid inlet is communicated with an oil inlet pipe, and the fluid outlet is communicated with a distributor;
the distributor is composed of a plurality of annular pipes which are concentrically arranged and communicated with each other, and outlet holes are formed in the distributor; a horizontal and vertical first pore plate is arranged above the distributor, the edge of the first pore plate is welded and fixed with the inner wall of the settling tank body, the oil outlet pipe is arranged at the upper part of the settling tank body, one end of the oil outlet pipe is positioned outside the settling tank body and connected with an oil pump, and the other end of the oil outlet pipe is positioned in the settling tank body and connected with an oil collecting tank;
the drainage pipe is arranged at the lower part of the settling tank body, one end of the drainage pipe is communicated with the settling tank body, the middle part of the other end of the drainage pipe is provided with a water tank and a water pump, the upper end of the water tank is communicated with an anti-siphon pipe, and the upper end of the anti-siphon pipe is positioned at the upper part of the settling tank body and is communicated with the interior of the settling tank body;
the top of the settling tank body is provided with a light-transmitting window, a negative pressure port and a breathing port, the light-transmitting window is positioned in the center of the top of the settling tank body, the negative pressure port is communicated with the interior of the settling tank body and is connected with negative pressure equipment, and the breathing port is communicated with the interior of the settling tank body and is connected with a breathing valve;
the relative one side of oil outlet pipe is equipped with the observation window, the observation window embedding is on the settling cask jar body to dispose the baffle, the baffle is curved otter board, is located the settling cask jar internal, and its upper end settling cask jar body welded fastening.
2. The gardenia oil extraction settling tank of claim 1, wherein an active drain pipe is provided below the drain pipe.
3. The gardenia oil extraction settling tank of claim 2, wherein valves are provided on the evacuation port, the oil inlet pipe, the oil outlet pipe, the drain pipe and the active drain pipe.
4. The gardenia oil extraction settling tank as claimed in claim 3, wherein a skirt is provided under the settling tank body and supported by the skirt.
5. The gardenia oil extraction settling tank of claim 3 or 4, wherein a water pump is provided on the active drain pipe.
6. The gardenia oil extraction settling tank of claim 5, wherein an oil pump is arranged on the conveying pipeline.
7. The gardenia oil extraction settling tank of claim 6, wherein the negative pressure device is a vacuum pump or a negative pressure fan.
8. The gardenia oil extraction settling tank of claim 7 wherein the heater is a water bath heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920856342.1U CN210367595U (en) | 2019-06-06 | 2019-06-06 | Settling cask is used in gardenia oil extraction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920856342.1U CN210367595U (en) | 2019-06-06 | 2019-06-06 | Settling cask is used in gardenia oil extraction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210367595U true CN210367595U (en) | 2020-04-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920856342.1U Expired - Fee Related CN210367595U (en) | 2019-06-06 | 2019-06-06 | Settling cask is used in gardenia oil extraction |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210367595U (en) |
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2019
- 2019-06-06 CN CN201920856342.1U patent/CN210367595U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200421 |
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| CF01 | Termination of patent right due to non-payment of annual fee |